Durabuilt EasySHED User manual

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Durabuilt
Gable Roof
Quality Garden
Shed
EasySHED
5Step Assembly
Economical solutions
designed for style, durability
and function.
Model 3.00m x 3.00m x 2.10m
Gable Roof Shed
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OPTIONAL EXTRAS
Refer to separate instructions for component list and installation sequence.
◊ Double Door option 2x (C), 5x (A), Special Narrow Sheet replaces (Q), 4x (F), 2x (G), 2x (O),
1575mm (H), 2x (N), 3x (R), extra 1740mm (P). •1x (A) replaces (Q) for Sliding Door Kit options.
∆ 1x (A) cut out for Window option. *Sheet/Channel height will vary with Extra Height option.
#1x Fibreglass Sheet replacement with Skylight Option. ‡Replaced by Locking Door.
COMPONENT CHECK LIST - EasySHED
A
6x Plain Sheets (Step 1 4B 5)
780 x 1800mm*∆◊
•
C
1x Door Sheet (Step 4A)
780 x 1740mm*◊
B
8x Roof Sheets (Step 3)
780 x 1600mm #
I
8x Gable Sheets (Step 2)
780mm wide*
Q
1x Narrow Sheet (Step 5)
700 x 1800mm*ץ
E
6x UChannel (Step 2 3)
3000mm long
F
2x UChannel (Step 4A)
780mm long ◊
G
1x UChannel (Step 4A)
1740mm long*◊
D
4x Cut-out Channel
3000mm long (Step 1 5)
K
2x Apex Channel (Step 2)
3055mm long
L
4x L Flashing (Step 3)
1600mm long
M
1x Ridge Beam (Step 3)
3000mm long
P
2x Z Door Jamb
1800mm*◊(Step 4B &5)
N
1x Door Strap (Step 4A)
780mm wide ◊
O
1x UChannel with Hinges
1740mm*◊(Step 4A)
S
1x Fixing Pack (Steps 1-5)
3.2mm pop rivets can be used
J
2x Gussets (Step 2)
400mm wide
R
1x Padbolt &Hasp (Step 5)
To secure the door ‡◊
Page 1.
H
2x Door Space Channel
793mm long ◊(Step 5)

Note: Do not attempt to assemble your shed in windy weather because of risk of damage to panels, or personal injury.
When installed, the ribs of sheeting face outward for all panels. Pre-drilling not required when using self-tapping screws supplied.
Back Panel Components • 4x Plain Sheets (A) 780 x 1800mm • 2x Cut-out Channel (D) 3000mm long
Step 1 Overlap one rib of each Sheet (A). Fix at four points. Step 2 Position Channel (D) on the top of the Sheeting with the
cut-out sections on the inside. Fix at the corners and at every second rib. Repeat for the bottom Channel (D).
Page 2.
Cut-out section
inside
Higher Channel
edge inside
Rib overlap and
fixing point
Assembled Sheeting to be the same
length as the Channel (D)
Optional Window can be positioned
in any Sheet (A)
1Back Panel Assembly
D
A
A
A
A
EasySHED
5StepAssembly
Method of Assembly for 3.00m x 3.00m x 2.10m Gable Roof Shed.
This Gable Roof Shed is made up of five (5) modular panels - Front, Back, Roof and two (2) Gable Side panels. Each modular
panel is assembled by fixing the components supplied as per the drawings and instructions. Complete the assembly of the five
modular panels before beginning the installation of your shed.
Optional Extras. If your shed includes options, refer to the separate assembly instructions for the installation sequence.
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D
The only tool required for assembling your Durabuilt EasySHED® is a Power Drill
with a Phillips Head attachment. Safety Gloves are recommended.
Two people are recommended when handling the
panels and some fixing operations.

Page 3.
Side Panel Components • 8x Gable Sheets (I) 780mm • 2x U Channel (E) 3000mm long • 2x Gussets for Gable apex (J)
• 2x Apex Channel (K) 3055mm long
Step 1 Overlap one rib of each Sheet (I). Fix at four points. Step 2 Position Channel (E) on the bottom of the Sheeting.
Fix at the corners and at every second rib. Step 3 Position Gusset (J) at the apex of the gable. Fix at three points.
Step 4 Gently bend the Apex Channel (K) to form the gable shape. Position on the top of the Sheeting. Fix at the corners
and at every second rib. Step 5 Repeat for the second Gable Side which is identical to the first.
Roof Panel Components • 8x Roof Sheets (B) 780 x 1600mm • 4x U Channel (E) 3000mm long
• 4x L Flashing (L) 1600mm long • 1x Ridge Beam (M) 3000mm long
Step 1 Overlap one rib of each Sheet (B). Fix at four points. Step 2 Position U Channel (E) on the top of Sheeting. Fix at
the corners and every second rib. Repeat for the bottom U Channel (E). Step 3 Position the L Flashing (L) on the sides of the
Sheeting and fix at four points on each side. Step 4 Repeat Steps 1 2 and 3 for the opposite side of the Roof. Step 5 With
Ridge Beam (M) and one Roof panel only face down, position panel fully into slot. Fix at corners and at every second rib.
Ridge Beam with
Roof Panel
When installed, the overhanging bottom edge of the
L Flashing (L) has EdgeSAFE® finishing.
Height at shed corner 1800mm
Height at apex 2090mm
Left and right Side Wall Panels
are identical
L Flashing with
fixing point
Assembled Sheeting to be the same
length as the Channel (E) and (K)
Assembled Sheeting to be the same
length as the Channel (E)
3Roof Panel Assembly
2Assembly Side Panels x2
E
L
B
B
B
B
L
E
E
M
I
I
I
I
K
J

5Front Panel Assembly
Page 4.
(4B) Components • 1x Plain Sheet (A) 780 x 1800mm • 1x Z Door Jamb (P) 1800mm • Plus Assembled Door (4A)
Step 1 Position Z Door Jamb (P) on the right side of the Plain Sheet (A). EdgeSAFE® to right side. Fix at five points.
Step 2 Lay Door (4A) face down on the Plain Sheet (A) and position approximately 30mm from the top and bottom.
Step 3 Fix the Hinges through side of Z Door Jamb (P).
The Door is now pre-hung for you to assemble your Front Panel.
(4A) Components • 1x Door Sheet (C) 780 x 1740mm • 2x U Channel (F) 780mm long • 1x U Channel (G) 1740mm long
• 1x Door Strap (N) 780mm • 1x U Channel with Hinges (O) 1740mm
Step 1 Position U Channel (F) on top of the Door Sheet (C). Fix at three points. Repeat for bottom U Channel (F).
Step 2 Centre the Door Strap (N) and fix to all ribs. Step 3 Position U Channel (G) on right side of Sheet. Fix at five points.
Step 4 Position U Channel with pre attached Hinges (O) on left side of Sheet. Fix at five points. Step 5 Turn Door over.
Fix at the corners and at the centre of the top and bottom U Channel (F).
(4A) DOOR ASSEMBLY (4B) HANGING THE DOOR
Front Panel Components • 1x Plain Sheet (A) 780mm • 1x Narrow Sheet (Q) 700mm • 2x Cut-out Channel (D) 3000mm
• 2x Door Space Channel (H) 793mm • 1x Z Door Jamb (P) 1800mm • Padbolt and Hasp (R) • Plus pre-hung Door (4B)
Step 1 Overlap one rib of the Plain Sheet (A) and the pre-hung Door Panel (4B). Fix at four points. Step 2 Position Z Door
Jamb (P) on Narrow Sheet (Q). Fix at five points. Step 3 Position Channel (D) (cut-out sections inside) on top of Sheeting (A,
4B and Q). Fix at every second rib. Repeat for bottom Channel (D). Step 4 Position top Door Space Channel (H) over Channel
(D) between Z Door Jambs (4B and P). Fix at two points. Repeat for bottom Channel (H). Step 5 Fix the Padbolt and Hasp (R).
Door Space
Channel
Z Door Jamb
with door
Window positioned in Sheets
marked (A) (4B prior to hanging door)
4Door Assembly/Hanging the Door
Door
face down
Door
face down
30mm
C
O
G
N
F
F
D
H
4B
A
Q
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D
H
4A
P
A
Position EdgeSAFE® of Z Door Jamb (Q)
to door opening (left side).
Assembled Sheeting to be the same
length as the Channel (D)
P

5 STEP INSTALLATION - EasySHED
Page 5.
When installed, ribs in sheeting face outward for all panels.
If desired, 3.2mm pop rivets can be used instead of the self tapping screws provided.
Sheds installed without adequate anchoring to the ground or concrete could be extensively
damaged in windy weather. Do not attempt to assemble shed in windy weather
because of risk of damage to panels, or personal injury.
STEP 1 Layout the four wall panels
in the correct order
STEP 2 Raise the Back Panel and
one Side Wall
Fix at five points through the
corner rib overlap
SIDE AND WALL ASSEMBLY
STEP 1 Layout the wall panels in correct order with ribbed side of the sheeting facing down.
STEP 2 Raise the Back Panel and position one Side Wall so that the corner ribs overlap.
Make sure that the top and bottom channel of the Side Wall Panel fully enter the cut-away
sections in the channel of the Back Panel. It maybe necessary to bend the cut-out
channel end open a little to accept the Side Wall. Working from outside
the shed, fix through the rib overlap at the shed corner, driving the self tapping
screws firmly home (refer right). Fix at five points. Work from top to bottom.
STEP 3 Repeat Step 2 to complete the second Side Wall of the shed.
STEP 4 Bring the Front (door panel) upto Side Walls and fix at five points
on each side. The walls are now securely fastened. Square the walls making
sure that the diagonal measurements are equal.
STEP 3 Secure the second Side Wall
and Front Panel
STEP 4 The four walls are now
securely fastened
STEP 5 Position and fix the
Roof Panels
Corner rib
overlap
FIXING THE ROOF
STEP 5 Position the Roof Panel (with the ridge beam attached) over
the apex of the gable. Working from the outside, fix through the LFlashing into the top
channel of the Side Walls at four points on each side. Position the second Roof Panel into the Ridge
Beam and working from inside the shed, fix at the corners and every second rib.
Fix through the LFlashing into the top channel as before.
Finally, fix at 500mm intervals through the roof sheeting into the top channels of the Front
and Back Panels ensuring that the channels are straight.
ADJUSTMENT OF THE DOOR BOLT
If the site is not quite level, as often happens, the padbolt may not slide easily into
the hasp. This may be adjusted by levering up the wall and packing beneath it, either immediately
below the bolt or immediately below the hinges. A trial will soon show which is required.
This adjustment should be made before final anchoring of the Front Panel.
Warning.The Manufacturer accepts no responsibility for damage to person or property
resulting from the inadequate anchoring of the shed whether installed by the Manufacturer,
their Agents or by any other person.

Anchor Peg Instructions: Step 1 Anchoring is provided by driving galvanised Anchor Pegs into the ground with the hook
end fastened over the bottom channel of the walls from either the inside or outside of the shed, refer to Figure 1.
Concrete Fixing Set Instructions: Step 1 Using a 6.5mm diameter masonry drill, position the bracket and drill a 50mm deep
(approximately) hole in the concrete. Step 2 Drive the masonry anchor through the bracket into the anchor hole until the head
is firmly seated against the bracket. Be sure that the anchor is driven to the required embedment depth, refer to Figure 2.
Step 3 Drill through bracket into wall of Shed with 6mm steel drill and secure with nut, bolt and washer supplied.
50mm Rebated slab dimension
Boxing Concrete Slab Masonry Fastener
Washers
Bracket
Bolt
Wall
Page 6.
Method A Garden sheds maybe anchored to the ground and a concrete slab poured inside. Galvanised surfaces should be
protected from direct contact with wet concrete (which has a corrosive action) by taping a strip of plastic sheet up the wall for
150-200mm and laying it out from the wall for some distance.
Method B Sheds maybe anchored to an existing concrete slab using the Concrete Fixing Set (anchor brackets and bolts).
Method C A concrete slab with a stepped or rebated edge will prevent rainwater from running under the wall of the shed.
Please note: It is essential to firmly anchor your Durabuilt EasySHED® as soon as assembly is complete, otherwise there is
a risk of damage to panels, property or persons. The installation site for the shed must be reasonably level. Check that the shed
is rectangular at floor level (the diagonal measurements should be equal).
Permanent anchoring on a Concrete Slab.
Rebated concrete slab dimensions and the recommended minimum number of anchors for your shed size are set out below.
There are three recommended methods of laying concrete slabs for permanently fixing Durabuilt Sheds.
Temporary &permanent anchoring
Figure 2
Figure 1
WIDTH: Front panel this side
DEPTH: Gable panel this side
CONCRETE SLAB
Note: Rebate 50mm minimum
SHED SPECIFICATIONS
Width 3.00 metres (Front) Depth 3.00 metres (Gable) Height 1.80 metres at the door
REBATED SLAB DIMENSIONS
Width 2.95metres Depth 2.95 metres Rebate 50mm minimum
NUMBER OF ANCHORS
This Shed requires a minimum of eight temporary or permanent anchors.
Anchoring Instructions

Durabuilt Products®
Easy to assemble solutionsdesigned
forstyle,durability &function
Durabuilt sheds are supplied as PANELplus® (modular panel form) for convenience and
efficiency, or EasySHED® (boxed) for ease of transport and handling. Both the “easy to install”
pre-assembled modular sheds and the “easy to assemble” boxed sheds are
engineered for extra strength and security.
Correctly assembled and anchored Durabuilt sheds
will withstand strong winds easily.
Simple instructions with an illustrated 5 step
assembly sequence is included. A power drill with Phillips
Head attachment is the only tool required.
An extensive range of optional extras will also add
value and function to your investment.
EdgeSAFE panels &channel.
Durabuilt Products include the innovative feature of rolled safety edges on all exposed
sections for quality of finish and ease of handling. Durabuilt EdgeSAFE® provides improved
protection during installation and assembly and through a lifetime of use.
EdgeSAFE® panels, channel, door jambs and flashing are included as a standard feature.
All Durabuilt sheds are manufactured from hi-tensile, deep profile ribbed steel which provides
an attractive and durable quality.
The coloured sheeting meets strict Australian
Standards (AS/NZS 2728: 1997) and performs
in harsh conditions with a warranty of upto
15 years in most applications.
Guaranteed for quality.
Durabuilt sheds are manufactured for quality and strength, and warranted for
a period of upto 15 years from the date of purchase. Retain your proof of purchase to effect
your warranty period. Contact the Manufacturer for warranty inclusions.
© Copyright. All rights reserved.
The content and concepts contained in this publication are protected by International
and Australian Copyright Law. Other than as provided for by Law, no part may be copied, reproduced
or stored in any form using any method without the prior written permission of Durabuilt Products.
The Durabuilt logo, name, EdgeSAFE® EasySHED® and PANELplus® are registered
trade marks of Durabuilt Products. Zincalume® and Colorbond®
are registered to BHPSteel Ltd.
The information contained in this publication is intended to give a fair description
of the products. It does not constitute any offer by the manufacturer, nor does the manufacturer
warrant or guarantee its accuracy or completeness in describing the various products.
Product specifications may change without notice.
EdgeSAFE® detail on the sheeting
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