DuraTech Industries 6010 User manual

0500161 • February 2020
DuraTech InDusTrIes InTernaTIonal Inc.
Po Box 1940, JamesTown, nD 58402-1940
Tel: [phone]• Fax: [phone]
www.DuraTechInDusTrIes.neT • www.hayBusTer.com
6010
Tub Grinder
Manual 1: Operating Instructions
TM
Product InformatIon

Clearing the Way for a Better Tomorrow

6010
Tub Grinder
Manual 1:
Operating Instructions
TM
DuraTech Industries International Inc. (DuraTech) has made every effort to assure that
this manual completely and accurately describes the operation and maintenance of the
6010™ Tub Grinders as of the date of publication. DuraTech reserves the right to make
updates to the machine from time to time. Even in the event of such updates, you should
still nd this manual to be appropriate for the safe operation and maintenance of your
unit.
This manual, as well as materials provided by component suppliers to DuraTech are all
considered to be part of the information package. Every operator is required to read and
understand these manuals, and they should be located within easy access for periodic
review.
is a registered trademark of Duratech Industries International, Inc.
6010 is a trademark of Duratech Industries International, Inc.

Clearing the Way for a Better Tomorrow

i
6010 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
FOREWORD
Foreword
All personnel must read and understand before operating unit
DuraTech Industries International Inc. (DuraTech Industries) has made every effort
to assure that this manual completely and accurately describes the operation and
maintenance of this Industrial Grinder as of the date of publication. DuraTech
Industries reserves the right to make updates to the machine from time to
time. Even in the event of such updates, you should still nd this manual to be
appropriate for the safe operation and maintenance of your machine.
This manual, as well as materials provided by component suppliers to DuraTech
Industries are all considered to be part of the information package. Every operator
is required to read and understand these manuals All manuals should be located
within easy access for troubleshooting and periodic review.
Appropriate use of the unit
This Industrial Grinder is designed to grind wood waste and other materials,
including: grass clippings, leaves, pallets, construction and demolition debris,
tree branches and tree trunks.
It is NOT designed to grind rocks, steel, concrete, or the like.
Operator protection
As with all machinery, care needs to be taken by the operator in order to insure the
safety of the operator and those in the surrounding area.
WARNING: Operators and those observing the operation of the
Industrial Grinder are required to wear head, eye, and ear protection. No
loose clothing is allowed.

ii 6010 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
6010 TUB GRINDER Manual 1: Operators Instructions...1
Introduction ................................................................................. 2
Purpose ....................................................................................... 2
Section 1: Safety......................................................................... 4
1.1 Safety-alert symbols ......................................................................................... 5
1.2 Operator - personal equipment.......................................................................... 7
1.3 Machine safety labels ........................................................................................ 8
1.4 Shielding.......................................................................................................... 12
1.5 Tub Grinder safety review............................................................................... 12
1.6 Thrown objects and operator safety ................................................................ 14
1.7 Service and maintenance................................................................................. 15
1.8 Personal protection equipment ........................................................................ 16
1.9 Fire Prevention ................................................................................................ 16
1.10 Fire Extinguishers ......................................................................................... 17
1.11 Important safety reminders............................................................................ 18
1.12 Towing........................................................................................................... 18
Section 2: Introduction ............................................................. 19
2.1 Description of the 6010 DuraTech Tub Grinders ........................................... 19
2.2 Electronic governor ......................................................................................... 19
2.3 Wet clutch........................................................................................................ 21
2.4 Rotor................................................................................................................ 21
2.5 Screens ............................................................................................................ 21
2.6 Tub................................................................................................................... 22
2.7 Hydraulic cooler.............................................................................................. 22
2.8 Wet clutch cooler............................................................................................. 22
2.9 The conveyor system....................................................................................... 22
2.10 Tub cover (optional) ...................................................................................... 23
2.11 Control panel ................................................................................................. 23
2.12 Other controls................................................................................................ 26
Section 3: Operation ................................................................. 27
3.1 Pre-operation inspection................................................................................... 27
3.2 Starting the Tub Grinder................................................................................... 28
3.3 If the engine fails to start.................................................................................. 28
3.4 Throttle operation ............................................................................................. 28
3.5 Automatic engine shutdown system................................................................. 29
3.6 Normal shutdown procedure ............................................................................ 29
3.7 Emergency shutdown procedure
3.8 Operation of the electronic governor ............................................................... 30

iii
TABLE OF CONTENTS
6010 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
3.9 Logic for the Electronic Governor ................................................................... 37
3.10 Adjusting the tub’s rotation speed .................................................................. 46
3.11 Raising the tub................................................................................................ 46
3.12 Lowering the tub ............................................................................................ 47
3.13 Starting and stopping the belly auger and discharge conveyor...................... 47
3.14 Lifting the discharge conveyor....................................................................... 47
3.15 Pivoting the discharge conveyor ................................................................... 47
3.16 Operating the grinder using the Remote Radio Transmitter Option .............. 48
3.16a Remote Radio Transmitter layout:................................................................ 48
3.16b Replacing batteries and powering the remote radio transmitter................... 50
3.16c Transmitter Display Screens:........................................................................ 51
3.16d Operations of the radio remote transmitter .................................................. 53
3.17 Grinding ......................................................................................................... 54
3.18 Grinding with tub cover ................................................................................. 54
3.19 Loading the tub............................................................................................... 54
3.20 If lodging occurs while grinding .................................................................... 55
3.21 Grinding wet material..................................................................................... 55
3.22 Preparing the 6010 DURATECH TUB GRINDER for transport................... 55
3.23 Preparing the 6010 DURATECH TUB GRINDER for operation after transport...... 57
3.24 Preparing the 6010 DURATECH TUB GRINDER for storage ..................... 57
3.25 Removing the 6010 DURATECH TUB GRINDER from storage................. 58
3.26 Installing a screen........................................................................................... 58
3.27 Adjusting the conveyor belt tension ............................................................... 59
3.28 Adjusting the conveyor belt tracking ............................................................. 60
3.29 Belt scrapers on the discharge conveyors....................................................... 61
3.30 Adjusting tub chain tension ............................................................................ 62
3.31 Engaging wet clutch ....................................................................................... 62
3.32 Disengaging the wet clutch ........................................................................... 62
3.33 6010 Grapple Loader Option ....................................................................... 63
3.34 6010 Hydraulic Hammer Rod Puller (Optional) ............................................ 66
Section 4: Engine Maintenance................................................ 69
Section 5: General Maintenance ............................................. 69
5.1 Welding Procedure ........................................................................................... 69
5.2 Batteries............................................................................................................ 71
5.3 Lubrication ....................................................................................................... 71
5.4 Pressure roller lubrication ................................................................................ 77
5.5 Rotor bearing lubrication - Dodge Imperial ISAF Bearing lubrication ........... 77
5.6 Hydraulic system.............................................................................................. 78
5.7 Wet clutch system............................................................................................. 79
5.8 Diesel Exhaust Fluid (DEF) Tank .................................................................... 81

iv 6010 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
TABLE OF CONTENTS
5.8a DEF line purge requirement ........................................................................... 82
5.8b Recommendations for machine storage ......................................................... 83
5.9 Axle, wheels and tires....................................................................................... 84
5.10 Brake component lubrication ......................................................................... 84
5.11 Dodge Rotor bearing installation.................................................................... 86
5.12 Hammermill maintenance .............................................................................. 90
5.13 Fixed hammer maintenance and replacement ................................................ 91
5.14 Swinging hammer replacement and maintenance.......................................... 92
Section 6: Troubleshooting the 6010 DURATECH TUB GRINDER ......97
6.1 Troubleshooting the electronic governor system ............................................. 97
6.2 General Troubleshooting .................................................................................. 99
6.3 Troubleshooting the OMNEX Trusted Wireless TD1140/R260 .................... 100
Appendix A: Warranty .............................................................. 105
Appendix B: SPECIFICATIONS................................................. 107
Appendix C: Operator Training Form....................................... 109
6010 DURATECH TUB GRINDER Documentation Comment Form.....111

1
6010 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
6010
Tub Grinder
Manual 1:
Operating Instructions
TM

26010 DURATECH TUB GRINDER OPERATING INSTRUCTIONS
Introduction
This Industrial Grinder is designed to grind wood waste and other materials, including grass clippings, leaves, pallets,
construction and demolition debris, tree branches and tree trunks It is NOT designed to grind rocks, steel, concrete, or
the like.
Purpose
The purpose of this owner’s manual is to explain maintenance requirements, safety, and routine adjustments for the
most efcient operation of your 6010 DuraTech Tub Grinder . There is also a trouble shooting section that may help in
case of problems in the eld. Any information not covered in this manual may be obtained from your dealer.
SPECIAL NOTE: When reference is made as to front, rear, left hand, or right hand of
this machine, the reference is always made from standing at the rear end of the machine
and looking toward the hitch. Always use serial number and model number when referring
to parts or problems. Please obtain your serial number and write it below for your future
reference.
MODEL: 6010 DuraTech Tub Grinder SERIAL NO. ______________________
How to use this manual
Manual organization
This manual is organized into the following parts:
• Manual 1: Operating instructions explain how to set up, use and maintain the 6010 DuraTech Tub
Grinder.
• Manual 2: Parts reference contains diagrams of each assembly with the number of each part identied.
A key on the facing page contains a description of the part and the quantity used.