Duratuf Fendalton User manual

ASSEMBLY INSTRUCTIONS
BASE SIZE: 3.150m x 1.000m
FENDALTON

BEFORE YOU BEGIN THE ASSEMBLY PLEASE NOTE
SOME IMPORTANT POINTS
TOOLS REQUIRED
• Drill
• Hex Drive (5/16)
• Drill Bit 3.5mm
• Drill Bit 10mm
• Square Drive Drill Bit
• Phillips Drill Bit
• Slotted Drill Bit
• Riveter
• Hammer
• Tape Measure
• Ladder
• String Line
• Adjustable Spanner
• Level
• Hand Saw
• Caulking Gun
• Tin Snips (Left & Right Hand)
• Flatle(ForRollerDoor)
• Pipe Wrench (For Roller Door)
• SkillsawandJigsaw(Foroptionaltimberoor)
• MasonryDrilland12mmMasonryBit(forconcreteoor)
BEFORE YOU START
• Read all instructions carefully.
• Identify all parts and check quantities against checklist, before starting.
SAFETY
• Do not attempt to build your shed in high winds.
• Beware of sharp edges.
• Protect your eyes and ears.
• Use electronic tools with care. Use a Safety Trip Switch.
• It is easier and quicker if this shed is erected by two people.
SELECT YOUR SITE
• Your shed must be level. Achieve this by either levelling the ground or by using blocks.
• Ifyourshedistobepositionedonwetordampground,werecommendthatyourshedisraisedupo󰀨thegroundslightly.
WARRANTY REQUIREMENTS
The following maintenance process needs to be adhered to, to qualify for the steel warranty of your Duratuf Guardian shed.
• Wash all surfaces annually using a hose and soft nylon brush.
• Within 2 km of coast – wash every 3 months as above. After a storm, wash the cladding and the gutters as soon as possible to remove any highly corrosive
salt deposits.
• Volcanic Ash Fallout – wash as soon as possible, removing fall out from roof and gutters.
• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.
2

33
3
PARTS LIST
TIMBER
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Front/Back Base Plate 45 x 45 H4 (Green) 3.150m 2
End Base Plate 45 x45 H4 (Green) 1.000m 2
Front/Back Top Plate 45 x 45 H1 (Red) 3.150m 2
End Top Plate 45 x 45 H1 (Red) 1.000m 2
Lintel 45 x 45 H1 2.400m 1
Stud 45 x 45 H1 (Yellow) 2.295m 10
Stud 45 x 45 H1 (Yellow) 0.320m 3
Top Plate Packer 45 x 45 H1 3.150m 1
Nog 45 x 45 H1 0.910m 2
Nog 45 x 45 H1 0.990m 3
Nog 45 x 45 H1 0.240m 2
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Back Wall Sheet 3.150m 3
End Wall Sheet 1.000m 6
Roof Sheet 1.100m 4
Front Wall Sheet 0.375m 6
Half Front Wall Sheet (390mm wide) 3.150m 1
Roller Door 2.400m 1
CLADDING/FLASHING

44
HARDWARE/ACCESSORIES
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Flathead Nails 75mm 120
Tek Screws 55mm 55
Tek Screws 25mm 185
Clouts 30mm 110
Clouts 50mm 15
Rivets 3.2mm 70
Roll of DPC- 75mm wide 30m 1
Touch up paint and brush 1
DESCRIPTION LENGTH QTY PART# DIAGRAM CHECKED
Corner Flashing 2.364m 4 1001
Door Top Flashing 2.595m 1 1002
Door Head Flashing 2.400m 1 1003
Door Jamb Flashing 1.970m 2 1004
Barge Flashing 1.188m 2 1005
Spouting 3.265m 1 1006
Ridge 3.265m 1 1007
4

55
DATE: / / PACKED BY:
5
OPTIONAL EXTRAS
CLEAR ROOF
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Clear Roof Panel 1.100m 1
PLY FLOOR
DESCRIPTION LENGTH QTY DIAGRAM CHECKED
Plywood 17mm treated 2.400m x 0.955m 1
Plywood 17mm treated 0.750m x 0.955m 1
Plywood 17mm treated 0.240m x 0.045m 2
Joists 45 x 45 H4 3.060m 1
Joists 45 x 45 H4 0.865m 3
Aluminium Door Step Flashing 2.395m 1
Floor Screws 40mm 50
Floor Screws 75mm 22
DESCRIPTION LENGTH QTY PART# DIAGRAM CHECKED
Downpipe Cover Flashing 2.300m 1 1008
Spouting End Cap 0.040m 2 1009
Dropper 1
Hose 19mm 2.400m 1
Hose Clip 1
Silicone 1
DOWNPIPE KIT

66
6
FOUNDATIONS
• No doubt by now you will have decided what sort of base you are putting down.
• Ifyouchooseaconcretebase,thesheddesignpreventsthewaterfromowinginsidetheshed.
• Ifyouchosetopositionthesheddirectlyontotheground,thewatercanowdownthewallsand
under the bottom plate and into the shed.
CONCRETE BASE
• To build a concrete base we recommend the following.
• Concrete base should be 3130mm x 980mm (this is
20mm smaller than the shed frame size, which allows
for a 10mm gap around the perimeter of the shed).
• Concrete base to be a minimum of 80mm thick and at least 100mm thick around the perimeter. Base should be at least 50mm above ground line.
• Concrete base should be laid on a solid or compacted base.
• Plastic sheeting underneath concrete will prevent moisture coming through underneath.
• Ideallytheareaaroundthedoorwayshouldhaveaslightslopetoallowwatertoruno󰀨.Refertoplansfordoorwayposition.
10mm
• Concrete base to be a minimum of 80mm thick and at least 100mm thick around the perimeter. Base should be at least 50mm above ground line.
100mm
80mm

77
TIMBER FRAME
7
AEnd Base Plates - 2
BFront/Back Base Plates - 2
CEnd Top plates - 2
DFront/Back Top Plates - 2
EStuds - 10
FNogs - 7
GLintel - 1
TIMBER FRAME - BACK WALL
Select
1 x 3150mm Base Plate
1 x 3150mm Top Plate
4 x 2295mm Studs
3 x 990mm Nogs
• Select one 3150mm base plate (Green),
one 3150mm top plate (Red) and four
studs (Yellow).
• Layoutplatesandfourstudsonaat
surface ensuring notches face outwards
as shown. Nail together using two 75mm
nails per join. Studs are positioned
990mm apart.
• Position nogs 1200mm up from underside
of bottom plate to centre of nog and nail in
place.
45
45 45
45 45
1118
1132
2385
990
3150
990
45
2385
A
B
C
D
E
F
G
3150
1000
45
990

88
TIMBER FRAME - FRONT WALL
8
Select
1 x 3150mm Base Plate
1 x 3150mm Top Plate
1 x 2400mm Lintel
6 x 2295mm Studs
3 x 320mm Studs
2 x 240mm Nogs
• Select one 3150mm base plate (Green), one 3150mm
top plate (Red) and four studs (Yellow). Lay out plates
andtwostudsonaatsurfaceensuringnotchesface
outwards as shown. Nail together using two 75mm nails
per join.
• Nail one stud each side of doorway to top and bottom
using the 240mm nogs to establish correct position.
• Nail remaining two studs to inside of studs and top
and bottom plates to make a double stud each side of
doorway opening.
• Nail lintel to studs using the 320mm studs to establish
correct height.
• Nail 320mm studs to top plate and lintel, spacing these
evenly apart.
TIMBER FRAME
• Select two 1000mm base plates (Green) and two 1000mm
top plates (Red). With the front wall lying one the ground,
nail plates to frame. Ensure Green joins to Green and Red
joins to Red.
45
45
2400
45 45
1118
1132
2385
3150
240
45
90
240
90
1975
320

99
9
TIMBER FRAME
9
• Position Back wall frame on top of plates. While someone
supports frame, nail in place.
• Carefully roll frame over onto its base. (Pieces of timber from
the packaging may be used to temporarily brace the frame
before rolling it over). Position 910mm end wall nogs at correct
height and nail in place.
• The roof can slope either direction, either falling to the front or
falling to the back. Determine which direction you want the roof
to slope and using four 75mm nails, nail 45 x 45 H1 top plate
packer to either front or back top plate to create the roof slope.
(Note all instructions show roof sloping to the front)

1010
10
SECURE FRAME TO CONCRETE BASE
• If your shed has a concrete base, position frame onto base. (Note: if access is an
issue, you can position shed after the shed has been built but before you install
the roller door).
• Ensure frame is straight and check that frame is square by ensuring diagonal
measurements are the same.
• Screwbaseplatetooorusingseven100mmdynaboltsasshown.
• Usingahandsaw,removebaseplatebetweendoorstudsbycuttingushwith
inside of door studs as shown.
OPTIONAL PLYWOOD FLOOR
.
.
....
.
.
..
Ply pieces
Screws
.
.
.
.
..
• Ifyourshedhasanoptionalplywoodoor,toornow.
• Usingahandsaw,removebaseplatebetweendoorstudsbycuttingushwith
inside of door studs as shown.
• Usingfour75mmscrews,screw3060mmoorjoisttobackoffrontbaseplate.
• Usingtwelve75mmscrews,screw865mmoorjoistsasshown.
• Ensure frame is sitting level and check frame is square by ensuring diagonal
measurements are the same.
• Place plywood sheets in position with cutouts facing towards the rear of the shed.
• Using thirty two 40mm screws, fasten the ply wood to the joists and base plates as
shown.
• Using four 40mm screws, fasten the ply pieces between the door studs and corner
studs.
• Attachdoorstepashingusingthree30mmscrews,screwingthroughtopof
ashing.
• Usingahandsaw,removebaseplatebetweendoorstudsbycuttingushwith
CUT
CUT
747 747 747 684
.
.
.
.
.
.
.
.
.
Dyna bolts
.
.
....
.
.
.
.
.
.
...
. .
. ..
.
• Usingahandsaw,removebaseplatebetweendoorstudsbycuttingushwith
• Usingfour75mmscrews,screw3060mmoorjoisttobackoffrontbaseplate.
CUT
CUT

1111
11
ATTACHING DPC TO FRAME
• Any shed that is positioned on a concrete base should have the DPC attached to prevent
waterowingbetweenbottomplateandoor.
• Usingapproxtwentyve30mmclouts,nailDPCtobottomplateensuringtopisushwithtop
of base plate.
• Note if the shed doesnt have a concrete base, and is positioned directly on the ground, you
wont need to attached DPC on the base plate.
• Using ten 30mm clouts, attach 75mm wide DPC membrane to each corner as shown. DPC
should be level with top of top plate and botom of base plate.
• Repeat above, attaching DPC to door studs with the Top of DPC level with underside of lintel.
DPC
LINTEL
OUTSIDE INSIDE
ATTACHING DOOR HEAD FLASHING
BOTTOM PLATE
DPC
WALL CLADDING
CLOUT
• Usingsix30mmclouts,naildoorheadashingtoundersideandoutsideoflintelasshown.

1212
12
WALL CLADDING
TO AVOID CORROSION:
• Whereatallpossibletrynottotrapmetallingsbetweentwo
sheets.Removeallmetallingsbeforeriveting.
• Carbon in pencils reacts with the Zinc/Aluminium coating on steel.
Use ink to mark steel.
CLADDING DETAIL
Side View
CLADDING DETAIL
Overlap
WALL CLADDING FIXING PATTERN
All Tek Screws fastened through trough
TEK SCREWS

1313
CLADDING DETAIL
Overlap
13
WALL CLADDING - BACK & ENDS
• Note - When attaching wall cladding always ensure top sheet is level with top
plateandendsofsheetareushandparallelwithstuds.Thiswillensurethat
wall panels are square. (Always screw wall sheets through the trough of the
prole)
• Position1stsheetushwithtopoftopplateandbothendsofsheetareush
with outside of studs.
• Using a 25mm tek screw, screw one end of sheet to frame. (Note - screw
approx25mmbackfromendofsheet.Cornerashingwillcoverscrewswhen
attached.)
• Repeatattheotherend,ensuringtopofsheetisushwithtopoftopplate.
• Screwsheetnearthebottom,ensuringtheendsofsheetareushorparallel
with stud.
NOTE: The middle sheet will need to lap UNDER the top sheet, so don’t
screw right at the bottom of the sheet yet! The top sheet will fi nish
848mm below the top of the framing and the second sheet fi nishes
1610mm down
• Position2ndsheetunderneaththerstsheet,repeatabove.Makesurethe
above sheet is always overlapped correctly.
• Using four 25mm tek screws, repeat above steps ensuring sheet is level and
ushateachend.
• Position and screw bottom sheet using four 25mm tek screws.
• Using 25mm tek screws in the middle of the sheet, screw the three wall sheets
o󰀨asperplan.(vescrewsperendofeachsheetandfourinthemiddle).
• Repeat above steps with each side wall.
WALL CLADDING - FRONT
• Positionandscrewsheetabovedoorwayensuringsheetisushwithtopoftop
plateandbothendsofsheetareushwithoutsideofstuds.(Usethree25mm
tek screws in each end and three screws along top plate and one 25mm tek
screw in each 320mm stud)
• Fitremainingsheetseachsideofdoorwayandscrewo󰀨asabove.
1610mm 848mm

1414
14
FLASHINGS
• Screwcornerashingsontoeachcorner,usingsix55mmtekscrewsper
corner. Top screws should be approx 250mm down from top of top plate.
• Ensurecornerashingsaresquareandparallelwithwallspanels.andtopof
ashingsarelevelwithtopoftopplate.
• Positiondoorjambashing,sotopislevelwithundersideoflintel.
• Usingtinsnips,knotchbottomofashingaroundconcreteorplyoorif
required.
• Attach using three 30mm clouts, nailed to inside of stud and three 55mm tek
screws, screwed through front wall cladding into stud.
• Positiondoortopashingintoposition.(Noteashinglengthwillprotrude
approx10mmpastoutsideedgeofeachdoorjambashing).
• Usingthree55mmtekscrews,(oneeachendandoneinmiddle)screwashing
to lintel.

1515
15
SPOUTING
• Ifshedhasanoptionaldownpipekit,tendcapsnow.
• Usingsixrivetsperend,tandrivetendcapstoeachendofspoutingand
silicone end caps to ensure there are no leaks.
• Nail assembled spouting to top of top plate, using four 30mm clouts as shown.
(Note-spoutingwilloverhangcornerashingbyapprox20mm,spoutingwill
always be on the lower top plate.)
• Determine position of downpipe and mark a 30mm diameter hole in underside
ofspouting.(Note-holeneedstobecentrallyabovecornerashingandcan
be at either end.)
• Mark a 30mm diameter hole ensuring hole is as close as possible towards the
cornerashingtoallowenoughclearancefordownpipecoverashing.
• Cut out hole by drilling a few small holes then using tin snips to enlarge hole to
correct size.
• Fit dropper through hole and tighten nut on dropper. Silicone around top of
dropper. Attach the hose to dropper with hose clip.
• Positiondownpipecoverashingoverhoseandrivettowallcladding.

1616
16
ROOF
• Ifanoptionalclearroofsheethasbeensupplied,thiscanbettedinany
of the middle positions. (Note - both edges of clear roof sheet overlap
standard sheets at each side.)
• Positionrstroofsheetintopositionensuringsheetwillcorrectlyoverlap
the next sheet. Edge of sheet will be 5mm in from outside edge of timber
frame.
• Position sheet 15mm past top plate (as shown) so that sheet overlaps
rear spouting as shown.
• Using one 55mm tek screw, screw roof sheet to lower top plate. Ensure
roongscrewisscrewedthroughthetopofthecrestoncorrugate
prole.(Seeroofxingpatternbelow)
• Repeat using one 50mm clout, predrill and nail roof sheet to upper top
plate through rib of corrugate, ensuring edge of sheet is 10mm in from
the timber frame.
(Note: Use tek screws on lower edge of roof sheets and 50mm clouts on
upperedgeasthisiscoveredbyridgeashing)
• Check that top plates are straight, before screwing and nailing remaining
sheets.
• Position remaining sheets, using just one screw and one clout per sheet,
until all sheets are in place.
• Screwandnailo󰀨allsheetsasshown,usingfourscrewsandfourclouts
per sheet per top plate.
ROOF FIXING PATTERN
ROOF SHEET
15mm

1717
17
RIDGE & BARGE
• Positionridgeashingintopositionensuringsoftedgeisontop.
Noteridgewilloverhangcornerashingbyapprox20mm.
• Using twelve rivets (3 per sheet), rivet ridge to the ribs on roof
sheets.
• Usingtworivets,rivetridgetocornerashing.
• Push soft edge down into roof corrogations to prevent water
penetratingundertheridgeashing.
• Position barges as shown, using six rivets, rivet barge to ridge
and spouting.
• Rivet underside of barge to underside of spouting.
• Usingtinsnips,cutthesideofthebargeashingushwithridge
ashing.
• Usingtinsnips,cutthesideofthebargeashingushwithridge
CUT

1818
18
ROLLER DOOR
BEFORE YOU BEGIN
• ThisRoll-A-Doorisdesignedandtestedtoprovidesecurity,attractiveappearanceandsmooth,lowe󰀨ortoperationprovideditisinstalledandoperated
in strict accordance with the following safety warnings. Failure to comply with the following instructions may result in death, serious personal injury or
property damage.
• NOTE: Do not unwrap packaging around roller door until requested, as this will untension the door.
SERIES 1 ROLL-A-DOOR
DESCRIPTION ITEM QTY PACKED CHECKED
Rolled plastic wrapped door A 1
“A” Style brackets, left & right hand side B 2
Door guides, left & right hand side C 2
Steel locking bars D 2
SMALL PARTS BAG CONTAINING:
Guide clips (door size dependent) E 4-10
Doorhandleandxingtosuit F 1
Bottom rail stops and 6mm screws G 2
Faceplate and lock assembly (2 keys) H 1
Locking bar retainer I 2
Locking bar covers J 2
“U”Bolts K 2
Axel / bracket saddles L 2
8mm nuts for “U” bolts M 4
Counter sunk screws for lock and fascia N 2
7mm x 4mm mushroom head screws for locking bar O 2
4mm x 6mm screws for handle P 2
10mm washers Q 4
8mm washers (door size dependent) R 8-12
TOOLS
• A professional installers tool kit is required to install the door. You will need assistance
to help you lift the door up safely and carry out some other steps. A Soft Wood Chock
willhelpholdthedooruntiltheguidesandstopsaretted.Preparea400mmlongWood
Chock as per diagram.
Wood chock

1919
19
PARTS CHECKLIST
A
BN
D
E
F
G
H
I
J
K
L
O
M
R
Q
P
C
ROLLER DOOR
REQUIREMENTS BEFORE INSTALLATION
• Level and plumb - The door must be installed in an absolutely level position, if opening is not level and square, appearance and/or sideroom requirements
willbea󰀨ected.Theoorshouldbelevelorrecessedacrosstheopeningtoavoidgaps.
MEASUREMENTS
• Opening width - As the standard door overlaps
each side by 30mm or more, the door should be
60mm wider than the 2400mm opening.
• Opening height - The door opening height (or
drive through clearance) indicates the distance
between the ground and rubber seal at the bottom
of the door, with door fully open. For doors with a
handle, the bottom rail is recommended to hang a
minimum of 80mm below the lintel.
HEADROOM
BACKROOM
OPENING
WIDTH
LINTEL HEIGHT
SIDEROOM
SIDEROOM

2020
20
ROLLER DOOR
DRIVE THROUGH
CLEARANCE
LINTEL HEIGHT
DRIVE THROUGH CLEARANCE
for doods with handle
80
80
HEADROOM REQUIREMENTS FOR DOORS
• Headroom - A minimum of 410mm of headroom is required. If the door is installed lower into the opening than shown below, additional loss of door
opening height will result.
RECOMMENDED HEADROOM
Required for door with handle
460
490
410
290
120
80