Duratuf Raglan User manual

Raglan
Base size:4000 x 2500
Assembly Instructions
Dura ®
LIFESTYLELIFESTYLE
Kitset care guide:

Page 1
Dura ®
LIFESTYLELIFESTYLE
Raglan
Contents
Required tools 2
Before you start 3
Safety precautions 3
Select your site 3
Warranty requirements 3
Parts list 4
Hardware list 6
Base specifications 7
1. Timber frame assembly 8
1.1 Back wall assembly 9
1.2 Side walls assembly 10
1.3 Front wall assembly 11
1.4 DPC attachment to bottom plate 12
1.5 Joining walls to each other 13
1.6 Ridge beam and door head flashing attachment 14
1.7 Timber frame to base securement 15
1.8 DPC attachment to studs 17
2. Cladding attachment 18
2.1 Side and back walls cladding attachment 19
2.2 Front wall cladding attachment 21
3. Flashing attachment 23
3.1 Top plate and door flashing attachment 23
3.2 Corner flashings attachement 24
3.3 Spouting assembly 25
3.4 Spouting attachment 26
4.Roof sheets attachment 27
4.1 Layout for fastening roof sheets 27
4.2 Optional clear roof sheet attachment 27
4.3 Roof sheets fastening 28
5. Fascia and barges attachment 31
5.1 Barge flashings and fascia attachment 31
6. Ranch slider attachment 33
Duratuf Lifestyle shed warranty 34

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Required tools
Ladder
Cordless drill screwdriver
Adjustable spanner HammerHand saw Level
Flat file
Tape measure String line
Riveter Pipe wrench Caulking gun Tin snips (left
& right hand)
• Hex drive 5/16
• Hex drive 3/8 Philips drill bit Square drive drill bit Slotted drill bit
• Drill bit 3.5mm
• Drill bit 7mm
Hacksaw
Utility knife
Hammer drill and
10mm and 12mm
masonry bits

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Raglan
Before you start
Safety precautions
Select your site
• Site must be level, with appropriate access around shed for installation.
Warranty requirements
• Do not attempt to build your shed in high winds.
• Wear work gloves, and ear and eye protection when assembling.
• Be cautious of sharp edges when handling parts.
• Use electric tools with care. Use a Safety Trip Switch.
• Ensure safety requirements are met when working with ladder. For more information visit:
https://www.worksafe.govt.nz/topic-and-industry/working-at-height/safe-working-with-lad-
ders-and-stepladders-construction/.
• Read all instructions carefully.
• All dimensions are in millimetres.
• 2 people are required for shed install.
• Ensure all parts are included and you have access to all required tools.
• Engineering drawings and producer statements are available on the Duratuf website.
• Before assembly, remove protective film where present from all flashings and colored steel components.
The maintenance process on the back page of these instructions needs to be adhered to, to qualify for the
steel warranty of your shed. The following precautions must be carefully observed during installation:
• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.
• All metal filings (swarf) must be removed immediately after assembly.
• Avoid contacting steel with sunscreen or pencil, as this could damage the steel cladding.
• Keep structural framing and cladding at least 40mm above ground level.

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Parts list
Part ID Part name Timber size
(mm)
Qty Length
(mm)
Diagram Checked Packed
TB013 Bottom plate-13 70x45 2 4000
TT012 Top plate-12 70x45 2 4000
TB014 Bottom plate-14 70x45 2 2360
TT013 Top plate-13 70x45 2 2360
TN019 Nog-19 70x45 2 1154
TN055 Nog-55 70x45 2 731
TN051 Nog-51 70x45 4 1112
TN052 Nog-52 70x45 2 662
TS030 Stud-30 70x45 4 2400
TS033 Stud-33 70x45 3 308
TS037 Stud-37 70x45 11 2250
TS038 Stud-38 70x45 2 2000
TL007 Lintel-7 70x45 2 2490
TR033 Ridge beam-33
(70Lx73H Tongue)
140x45 1 4000

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Part ID Part name Qty Length
(mm)
Diagram Checked Packed
Front wall half sheet 1 4000
Front wall sheet 6 800
Side wall sheet 6 2500
Back wall sheet 3 4000
Roof sheet 5 3100
Optional clear roof sheet 3100
FDH004 Door head flashing-4
(Raglan) 1 2400
FBS006 Spouting-6 1 4125
FS001 Spouting end cap 2
FBC001 Back corner flashing-1 2 2365
FB010 Barge flashing-6 2 3175
FF007 Fascia-7 1 4125
FFT006 Front top plate flashing-6 1 4000
FDP001 Downpipe cover flashing 1 2160
RSBF001 Ranch slider front panel
back flashing 2 2140
FDJ003 Ranch slider door jamb
flashing 2 2140
FFC002 Front corner flashing-2 2 2515
FDF004 Ranch slider door top
flashing 1 2600
Gutter strap 2 200
PVC downpipe 1 3000
Ranch slider door, trim
2050x2405 1 2400
Damp proof course (DPC) 1
Dropper and sleeve 1
Downpipe bracket 2

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Hardware list
Part name Quantity Diagram
30mm clout nails (cladding) 210 pcs
90mm nails (framing) 160 pcs
Rivets 80 pcs
25mm Hex head Tek Screw (coloured/zinc) 220 pcs
35mm Hex head Tek Screw (zinc) 16 pcs
50mm countersunk stainless steel screw 12 pcs
55mm Hex head Tek Screw (coloured/zinc) 110 pcs
100mm Hex head Tek Screw (zinc) 18 pcs
“L” bracket 4 pcs
M10 x 140 screw bolts (blue head) 4 pcs
M12 X 135 through bolt 18 pcs
Purlin concealed cleats 86x40mm 6 pcs
Dome washer (for clear roof sheet) 20 per clear
sheet
Silicone tube 1
Retouch paint bottle 1
Retouch brush 1

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LIFESTYLELIFESTYLE
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
200
100
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150
20
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
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
•Concrete to NZS 3101

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
Base specifications
Use the below specifications to build a concrete base for shed:
3980
2480
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
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
200
100

150
20


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
•Concrete to NZS 3101

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

Page 8
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1. Timber frame assembly
• Arrange the parts specified in the following steps on a flat surface and attach them
together using two 90mm nails at each join.
• Studs should be positioned between top and bottom plates.

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1.1 Back wall assembly
TT013
TB014
TS037 TS037
731 1154 1154 731
TN019
1132
TN055
•Regarding Part IDs refer to the Parts list in pages 4 & 5.
TN019TN055
TS037 TS037 TS037
1
2
3
Nail top and bottom plates to end studs.
Nail remaining studs in correct position.
Nail in nogs at correct height.
• Use nogs to get correct spacing.
• End nogs may need to be trimmed due to stud thickness.

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1.2 Side walls assembly
TT013
TB014
TS037 TS037
1112 1112
TN051
1132
•Regarding Part IDs refer to the Parts list in pages 4 & 5.
TN051
1
2
3
Nail top and bottom plates to end studs.
Nail remaining studs in correct position.
Nail in nogs at correct height.
TS037

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1.3 Front wall assembly
•Regarding Part IDs refer to the Parts list in pages 4 & 5.
1
TT012
TB013
TS030 TS030
TS038 TS038
TL007
1132
4
TN052
3
5TS033
589 589
TS030
2
665
Nail top and bottom
plates to end studs.
Nail remaining studs in
correct position.
Nail in nogs at correct
height.
2490
TS030
TN052
Nail studs above
doorway to top plate
and lintel.
589 589
Nail shorter studs each
side of doorway, using
4 nails evenly spaced
into longer stud and 2
nails through bottom
plate. Nail lintels (TL008)
together, then to studs
at each end.
Bottom of
lintel members
is 2045mm
above base.

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1.4 DPC attachment to bottom plate
Cut pieces of the DPC roll to the length of each wall panel and nail them to
underside of bottom plate on wall panels (using 30mm clouts underneath
each stud, flush with the outside edge of the bottom plate).

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1.5 Joining walls to each other
Back wall
Side wall
Front wall
Pre-drill side wall frames as
shown using 7mm drill bit.
Screw frames together using a
cordless drill screwdriver and four
100mm Hex head Tek Screws at
each corner.
1
2
Side wall
100
100
100mm Hex head Tek Screw
Even spacing
Back wall
Side wall

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Attach door head flashing (FDH004) to the front wall using six 30mm clouts (3 outside, 3 underside).
Fix each ridge beam’s 2 ends to the side walls above each stud, using 3 cleats (2 at the top and 1
underneath) and four 25mm Hex head Tek Screws, per cleat.
1.6 Ridge beam and door head flashing
attachment
•Regarding Part IDs refer to the Parts list in pages 4 & 5.
1
2
TR033
25mm Hex head
Tek Screw
FDH004

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1.7 Timber frame to base securement
10
Adjust the frame to get a 10mm overhang on all 4 sides. Then, make sure diagonal measurements as
shown are the same, to ensure frame is straight and square.
1
2
Only on the front wall, position the four “L” brackets as shown and pre-drill 4 holes approximately
35mm from the outermost and innermost studs through bottom plate and concrete base using
hammer drill and 10mm masonry drill bit. Secure 4 “L” brackets to studs using four 35mm Hex head
Tek Screws and to the concrete base using M10 x 140 screw bolts.
Pre-drill a hole within 50mm from one side of studs as shown, through timber and concrete base
using hammer drill and 12mm masonry drill bit (17 holes in total). Fasten timber frame to the base
through the holes using M12x135 through bolts.
3

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Cut bottom plate between door studs using a hand saw (flush with inside of front wall studs).
• Ensure diagonal measurements on each wall frame are the same.
• Use packaging timber (or similar) as bracing and nail to inside of frame to temporarily hold wall
panel square.
4

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1.8 DPC attachment to studs
• Using ten 30mm clouts, attach DPC folded around each corner as shown. DPC should be level with top of
top plate and bottom of bottom plate.
• Repeat above, attaching DPC folded around front corner of door studs with top of DPC level with
underside of lintel.
DPC
• If fitting optional building paper to walls, staple building paper to outside of frame and
proceed with wall claddings. Once the cladding is complete, remove timber bracing.

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2. Cladding attachment
External edges: use Hex head Tek Screws through every 2nd trough.
Internal edges: use 2 Hex head Tek Screws per sheet, per stud.
Top & bottom plate: use Hex head Tek screws at every stud.
25mm Hex head
Tek Screw
Always fasten through
the trough of profile.
Ensure top sheet
overlaps bottom sheet.
Trough
Rib
• Top sheet must be flush with the top of the top plate.
• Ends of the corrugated sheets must be flush with outside of studs.
• Ensure metal filings have been removed from between sheets, and between sheets and
fasteners.
• Pre-drill cladding using 3.5mm drill bit for easy fastening.