Duratuf Kinloch User manual

Kinloch
Base size:2400 x 4200
Assembly Instructions
Dura ®
LIFESTYLELIFESTYLE

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Contents
Required tools 2
Before you start 3
Safety precautions 3
Select your site 3
Warranty requirements 3
Parts list 4
Hardware list 6
Base specifications 7
Concrete base 7
Plywood floor 8
1. Timber frame assembly 9
1.1 Back wall assembly 10
1.2 Side walls assembly 11
1.3 Front wall assembly 12
1.4 DPC attachment to bottom plate 13
1.5 Joining walls to each other 14
1.6 Ridge beam and door head flashing attachment 15
1.7 Timber frame to base securement 16
1.8 DPC attachment to studs 18
2. Cladding attachment 19
2.1 Side and back walls cladding attachment 20
2.2 Front wall cladding attachment 22
3. Flashing attachment 24
3.1 Top plate and door flashing attachment 24
3.2 Corner flashings attachement 25
3.3 Back spouting assembly 26
3.4 Back spouting attachment 27
4.Roof sheets attachment 28
4.1 Layout for fastening roof sheets 28
4.2 Optional clear roof sheet attachment 28
4.3 Roof sheets fastening 29
5. Front spouting and barges attachment 32
5.1 Barge support attachment 32
5.2 Barge flashings and front spouting attachment 33
6. Roller door installation 35
6.1 Brackets installation 36
6.2 Door placement on brackets 36
6.3 Door positioning 37
6.4 Springs tensioning 37
6.5 Bottom rail stop attachment 38
6.6 Guides installation 38
6.7 Handle fitment 39
6.8 Lift lock centring 39
6.9 Clean-up 39
6.10 Troubleshooting 40
6.11 Spring tension adjustment 41

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Required tools
Ladder
Cordless drill screwdriver
Adjustable spanner HammerHand saw Level
Flat file
Tape measure String line
Riveter Pipe wrench Caulking gun Tin snips (left
& right hand)
• Hex drive 5/16
• Hex drive 3/8 Philips drill bit Square drive drill bit Slotted drill bit
• Drill bit 3.5mm
• Drill bit 7mm
Hammer drill and
10mm and 12mm
masonry bits
Hacksaw
Utility knife

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• Read all instructions carefully.
• All dimensions are in millimetres.
• 2 people are required for shed install.
• Ensure all parts are included and you have access to all required tools.
• Do not attempt to build your shed in high winds.
• Wear work gloves, and ear and eye protection when assembling.
• Be cautious of sharp edges when handling parts.
• Use electric tools with care. Use a Safety Trip Switch.
• Ensure safety requirements are met when working with ladder. For more information visit:
Before you start
Safety precautions
Select your site
• Site must be level, with appropriate access around shed for installation.
Warranty requirements
The following maintenance process needs to be adhered to, to qualify for the steel warranty of your shed:
• Using water and soft nylon brush wash all surfaces annually.
• Within 2km of coast, wash every 3 months as above. After a storm, wash the cladding and the gutters
as soon as possible, to remove any highly corrisive salt deposits.
• Volcanic ash fallout: wash as soon as possible, removing fallout from roof and gutters.
• Do not allow manures, chemicals or other corrosive materials to have direct contact with cladding.
• Force majeure or other causes are beyond the control of Riverlea Group.
• All metal filings (swarf) must be removed immediately after assembly.
• Avoid contacting steel with sunscreen or pencil, as this could damage the steel cladding.
https://www.worksafe.govt.nz/topic-and-industry/working-at-height/safe-working-with-lad-
ders-and-stepladders-construction/.

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Parts list
Part ID Part name Timber size (mm) Quantity Length
(mm)
Diagram
TB008 Bottom plate-8 (Side) 70x45 2 4060
TT008 Top plate-8 (Side) 70x45 2 4060
TB007 Bottom plate-7 (Front+Back) 70x45 2 2400
TT007 Top plate-7 (Front+Back) 70x45 2 2400
TN003 Nog-3 (Back) 70x45 2 1131
TN004 Nog-4 (Side) 70x45 4 1154
TN006 Nog-6 (Front) 70x45 2 162
TN007 Nog-7 (Side) 70x45 4 761
TS001 Stud-1 (Front) 70x45 3 310
TS003 Stud-3 (Back+Side) 70x45 13 2250
TS005 Stud-5 (Front) 70x45 4 2399
TS006 Stud-6 (Front) 70x45 2 2044
TL002 Lintel-2 70x45 1 1892
TR016 Ridge beam (19mm Notch) 140x45 1 2400
TR017 Ridge beam (63mm Notch) 140x45 1 2400
TR018 Ridge beam (108mm Notch) 140x45 1 2400

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Part ID Part name Quantity Length (mm) Diagram
Front wall half sheet-1 1 2400
Front wall sheet-1 6 300
Side wall sheet-1 6 4200
Back wall sheet-1 3 2400
Roof sheet-1 3 4790
Optional clear roof sheet 4790
FDH002 Door head flashing-2 1 1800
FBS003 Back spouting-3 1 2525
FS001 Spouting end cap 2
FBC001 Back corner flashing 2 2365
FB007 Barge flashing-4 2 4860
FB008 Barge support-4 2 4060
FFS003 Front spouting-3 1 2525
FDP001 Downpipe cover flashing 1 2170
FDJ002 Door jamb flashing-2 2 2115
FFC002 Front corner flashing-2 2 2515
FFT003 Front top plate flashing-3 1 2400
FDF002 Door top flashing-2 1 1995
PVC downpipe 1 3000
Steel roller door 1 1800
Damp proof course (DPC) 1
Dropper and sleeve 1
Downpipe bracket 2

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Part name Quantity Diagram
30mm clout nails (cladding) 80 pcs
90mm nails (framing) 200 pcs
Rivets 80 pcs
25mm Tek Screw (coloured/zinc) 240 pcs
55mm Tek Screw (coloured/zinc) 220 pcs
100mm Tek Screw (coloured/zinc) 20 pcs
M12 X 135 through bolt 17 pcs
Purlin concealed cleats 86x40mm 18 pcs
Dome washer (for clear roof sheet) 20 per clear
sheet
Silicone tube 1
Hardware list

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Base specifications
Shed should be positioned on either a concrete base or plywood floor.
4180
2380
1800
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•
Concrete to NZS 3101
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200
100

150
20
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•Concrete to NZS 3101
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Door slope to be centred
Concrete base

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Plywood floor
533 533 533 533
2015 2015
Parts list
Item Qty Deswcription
1 5 Joist 100x50x4080
2 2 Joist 100x50x2380
3 4 Joist 100x50x533
4 4 Plywood 17mm - 2400x1200
• 533mm joists may need to be trimmed,
due to inaccuracies inherent in “rough-cut”
sections of timber.
1Lay out joists and assemble sub
floor frame as shown, nailing
joists together with two 90mm
nails per joint.
2• Position sub floor frame, ensuring frame is well
supported and level, and diagonals are correct.
• Trim supplied plywood sheets to 2090x1190.
• Using 40mm screws, screw plywood to sub floor
frame as shown.
• Ensure timber floor is sufficiently down to
foundation.
2090 2090
1190
1190

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1. Timber frame assembly
• Arrange the parts specified in the following steps on a flat surface and attach them
together using two 90mm nails at each join.
• Studs should be positioned between top and bottom plates.

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• Use nogs to get correct spacing.
• End nogs may need to be trimmed due to stud thickness.
1.1 Back wall assembly
TT007
TB007
TS003
TS003
1
2
TS003
1131 1131
3
1132
TN003
•Regarding Part IDs refer to the Parts list in pages 4 & 5.
Nail top and bottom plates to end studs.
Nail remaining studs in correct position.
Nail in nogs at correct height.
TN003

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1.2 Side walls assembly
TT008
TB008
TS003 TS003
1
2
TS003
761 1154 1154
3
TN004
1132
•Regarding Part IDs refer to the Parts list in pages 4 & 5.
TN007
Nail top and bottom plates to end studs.
Nail remaining studs in correct position.
Nail in nogs at correct height.
TS003 TS003
TN007 TN004
761

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1.3 Front wall assembly
•Regarding Part IDs refer to the Parts list in pages 4 & 5.
1
TT007
TB007
TS005
TS005
TS006 TS006
TL002
4
3
5
2
Nail top and bottom
plates to end studs.
Nail remaining studs in
correct position.
Nail in nogs at correct
height.
Nail shorter studs each
side of doorway, using
4 nails evenly spaced
into longer stud and 2
nails through bottom
plate. Nail lintel to
studs at each end.
Nail studs above
doorway to top plate
and lintel.
TS001
438 438 439 439
1132
TN006
TN006
TS005
162 1892
TS005
162

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1.4 DPC attachment to bottom plate
Cut pieces of the DPC roll to the length of each wall panel and nail them to
underside of bottom plate on wall panels (using 30mm clouts underneath
each stud, flush with the outside edge of the bottom plate).

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1.5 Joining walls to each other
Back wall
Side wall
Front wall
100
100
100mm Tek Screw
Even spacing
Pre-drill side wall frames as
shown using 7mm drill bit.
Screw frames together using a
cordless drill screwdriver and four
100mm Tek Screws at each corner.
1
2
Back wall
Side wall
Side wall

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Attach door head flashing (FDH002) to the lintel using six 30mm clouts (3 outside, 3 underside).
Fix each ridge beam’s 2 ends to the side walls above each stud, using 3 cleats (2 at the top and 1
underneath) and four 25mm Tek Screws, per cleat.
1.6 Ridge beam and door head flashing
attachment
•Regarding Part IDs refer to the Parts list in pages 4 & 5.
1
2
TR016
TR017
TR018
25mm Tek Screw

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1.7 Timber frame to base securement
2
Adjust the frame to get a 10mm overhang on all 4 sides. Then, make sure diagonal measurements as
shown are the same, to ensure frame is straight and square.
1
10
Pre-drill a hole within 50mm from one side of studs as shown, through timber and concrete base
using hammer drill and 12mm masonry drill bit (18 holes in total). Fasten timber frame to the base
through the holes using M12x135 through bolts.

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Cut bottom plate between door studs using a hand saw (flush with inside of front wall studs).
4
Ensure diagonal measurements on front wall are the same. Then attach brace strapping in a cross on
both left and right sides of the front door, using 30mm nails.
3

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1.8 DPC attachment to studs
• If fitting optional building paper to walls, ensure diagonal measurements on each wall frame
are the same.
• Use packaging timber (or similar) as bracing and nail to inside of frame to temporarily hold
wall panel square.
• Staple building paper to outside of frame and proceed with wall claddings. Once the cladding
is complete, remove timber bracing.
• Using ten 30mm clouts, attach DPC to each corner as shown. DPC should be level with top of top plate
and 20mm below bottom of bottom plate.
• Repeat above, attaching DPC to door studs with top of DPC level with underside of lintel.
DPC