DURKOPP ADLER 867 Operating manual

867
867-M
867-M PREMIUM
Additional Instructions
Remaining thread monitor

All rights reserved.
Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,
including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2018
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE

Table of Contents
Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018 1
1 General information ...................................................................3
1.1 Components of the kit...................................................................3
1.2 Kits for M-TYPE PREMIUM..........................................................5
2 Assembling the remaining thread monitor ..............................6
2.1 Assembling the remaining thread monitor....................................6
2.2 Connecting the remaining thread monitor ....................................7
2.2.1 Connecting the remaining thread monitor
on Classic machines.....................................................................7
2.2.2 Connecting the remaining thread monitor
on PREMIUM machines .............................................................10
2.3 Setting the remaining thread monitor electrically........................12
2.4 Software settings........................................................................14
2.4.1 Parameter settings for classes 867 and 867-M..........................14
2.4.2 Parameter settings for class 867-M PREMIUM..........................16

Table of Contents
2 Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018

General information
Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018 3
1 General information
The remaining thread monitor (RTM) can be used with all 1-needle and
2-needle machines equipped with a thread cutter.
1.1 Components of the kit
Check whether the scope of delivery for the kit is correct prior to installation.
Thedifferentkits fortheremainingthreadmonitordifferinsomeparts,which
are listed separately below.
Part number Quantity Description
0667 155824 1 RTM carrier
0699 979265 1 Hose PUR, 0.9 m
9840 120106 3 Cable holder
9815 925002 1 Light barrier
9850 867003 1 Circuit board
9870 867003 1 Cable (RTM cable machine head)
9870 367003 1 Cable (367 valve)
0667 155840 1 Holder
9204 201667 8 Pan-head screw M4x10-H
9830 501010 4 Spacer
9710 900031 1 Connection plate
0911 000478 1 O-ring
0999 240389 1 Hose connector
9203 003097 2 Cylinder-head bolt M3x16
9204 200517 2 Pan-head screw M2x20-H
9710 061200 1 Magnet valve
0667 155930 1 Cover
9203 003157 2 Cylinder-head bolt M3x30
9710 982003 1 Silencer
9840 121002 3 Cable tie
9840 120025 2 Mounting clip
0791 867720 EN 1 Additional Instructions
Kit 0867 590104
9202 002077 1 Cylinder-head bolt M4x10
0767 150170 3 Bobbin
0867 150240 3 Bobbin

General information
4 Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018
0867150170 1 Compression spring
0570 001847 1 Blanking plug
9203 003177 2 Cylinder-head bolt M3x40
9231 000347 2 Hexagon nut
Kit 0867 590114
0667 156014 1 Bobbin case
0667 155614 1 Bobbin case
9202 002078 1 Cylinder-head bolt M4x10
0667 150880 3 Bobbin
0867 150560 3 Bobbin
0867 150170 1 Compression spring
0570 001847 1 Blanking plug
9203 003177 2 Cylinder-head bolt M3x40
9231 000347 2 Hexagon nut
Kit 0867 590124
9202 002077 2 Cylinder-head bolt M4x10
0767 150170 6 Bobbin
0867 150240 6 Bobbin
9790 030020 1 Y-connection
0667 155594 2 Bobbin case
0867 150170 2 Compression spring
Kit 0867 590134
0667 156014 2 Bobbin case
0667 155614 2 Bobbin case
9202 002078 2 Cylinder-head bolt M4x10
0667 150880 6 Bobbin
0867 150560 6 Bobbin
9790 030020 1 Y-connection
0867 150170 2 Compression spring
Part number Quantity Description

General information
Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018 5
1.2 Kits for M-TYPE PREMIUM
Important
Machines of the M-TYPE PREMIUM class are not equipped with
compressed air. If you want to assemble the remaining thread monitor
to a PREMIUM machine, you will need the following additional kits:
(see Parts List):
•9780 000108: Compressed air maintenance unit
•0867 593534: Pneumatic connection PREMIUM
•0797 003031: Pressure line K

Assembling the remaining thread monitor
6 Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018
2 Assembling the remaining thread monitor
2.1 Assembling the remaining thread monitor
Fig. 1: Assembling the remaining thread monitor (1)
To assemble the remaining thread monitor:
1. Removeoldbobbincaseandreplaceit with the new bobbin case from
the kit.
2. Tighten the pre-assembled carriers (4) using the screws (3).
As a rule, the front edge of the remaining thread monitor (1) must be
assembled parallel to the front edge of the carrier (4).
3. Connect the hose (2) used for the blow-off.
WARNING
Risk of injury from sharp and moving parts!
Puncture or crushing possible.
Switch off the machine before assembling the
residual thread monitor.
(1) - Remaining thread monitor
(2) - Hose (3) - Screws (4) - Carrier
①
②
③
④①
①
②
③

Assembling the remaining thread monitor
Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018 7
4. Set the position of the remaining thread monitor (1) so that the light
beam hits the reflective surface of the bobbin through the slot in the
bobbin case.
2.2 Connecting the remaining thread monitor
2.2.1 Connecting the remaining thread monitor on Classic
machines
Fig. 2: Connecting the remaining thread monitor on Classic machines (1)
To connect the remaining thread monitor:
1. Insert spacer (3) into the holes of the remaining thread monitor carrier
plate (1).
2. Attach the circuit board (2).
3. Connect the cables to the circuit board (2):
•A= Valve circuit board
•B= Light barrier, left needle
•C= Light barrier, right needle
(1) - Remaining thread monitor carrier plate
(2) - Circuit board (3) - Spacer
②③
①ABC

Assembling the remaining thread monitor
8 Additional Instructions 867/867-M PREMIUM - 00.0 - 07/2018
Fig. 3: Connecting the remaining thread monitor on Classic machines (2)
4. Fasten the cables with the cable clamps (4) to the base plate of the
remaining thread monitor control.
5. Screw the remaining thread monitor carrier plate (1) with the circuit
board (2) into the base plate using the screws (5).
Fig. 4: Connecting the remaining thread monitor on Classic machines (3)
6. Route the cable (6) through the cable holder (7) in the machine arm:
from the remaining thread monitor control to the valve circuit board.
7. Connectthecable (6)toplugconnection X24ofthevalvecircuitboard.
8. Guide the cables of the remaining thread monitors through the holes
in the base plate and fix them to the existing cables with cable tie.
(4) - Cable clamps (5) - Screw
④⑤
(6) - Cable (7) - Cable holder
⑥
⑦
X24