DURKOPP ADLER 550-532 User manual

550-532
Instruction manual

All rights reserved.
Property of Dürkopp Adler AG and protected by copyright. Any reuse
of these contents, including extracts, is prohibited without the prior
written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2015
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE

Table of Contents
Instruction manual 550-532 - 00.0 - 07/2015 1
1 About these instructions .................................................................... 5
1.1 Scope of the instructions .......................................................................5
1.2 For whom are these instructions intended? ..........................................5
1.3 Representation conventions – symbols and characters........................5
1.4 Other documents...................................................................................7
1.5 Liability ..................................................................................................7
1.5.1 Transport ...............................................................................................8
1.5.2 Proper use.............................................................................................8
2 Technical Specifications .................................................................. 11
2.1 Characteristics.....................................................................................11
2.2 Declaration of Conformity....................................................................12
2.3 Additional equipment........................................................................... 12
2.4 Technical data ..................................................................................... 13
3 Safety.................................................................................................. 15
3.1 Basic safety instructions...................................................................... 15
3.2 Signal words and symbols used in warnings.......................................16
4 Machine Description ......................................................................... 21
5 Operation of the sewing automat .................................................... 23
5.1 Threading the needle thread ...............................................................23
5.2 Switching on the machine ...................................................................24
5.3 Setting the needle thread tension........................................................24
5.4 Setting the thread regulator.................................................................26
5.5 Winding the hook thread .....................................................................27
5.6 Replacing the hook thread bobbin....................................................... 28
5.7 Setting hook thread tension.................................................................30
5.8 Changing the needle ........................................................................... 31
5.9 Adjusting the position of the shank shaper.......................................... 32
6 Operation of the button feeder......................................................... 33
6.1 Switching on the button feeder............................................................ 33
6.2 Adjusting the holding force of the button clamp ..................................34
6.3 Adjusting the button separator ............................................................ 35
6.3.1 Height control ......................................................................................35
6.3.2 Sorting .................................................................................................36
6.4 Setting the button transport choke ......................................................40
6.5 Setting sorting speed...........................................................................41
6.6 Customer Service................................................................................ 41
7 Settings via software (sewing automat).......................................... 43
7.1 Control panel - machine ...................................................................... 43

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Instruction manual 550-532 - 00.0 - 07/20152
7.2 Setting the seam pattern .....................................................................45
7.3 Referencing the machine ....................................................................46
7.4 Setting the button hole spacing ...........................................................47
7.4.1 Setting the X distance .........................................................................47
7.4.2 Setting the Y distance .........................................................................47
7.5 Setting the speed ................................................................................48
7.6 Checking the seam pattern .................................................................48
7.7 Changing the seam pattern ................................................................. 48
7.8 Bobbin winding ....................................................................................49
7.9 Counter................................................................................................49
7.10 Pausing sewing ................................................................................... 50
7.11 Disabling standard seam patterns....................................................... 50
7.12 Saving seam patterns..........................................................................51
7.12.1 Assigning the memory keys ................................................................51
7.12.2 Sewing with the memory keys.............................................................52
7.12.3 Deleting the memory key assignments ...............................................52
7.13 Saving seam pattern sequences .........................................................53
7.14 Sewing with a seam pattern sequence................................................ 53
7.15 Deleting a seam pattern sequence......................................................54
7.16 Finishing sewing .................................................................................. 54
7.17 Editing parameters in memory ............................................................55
7.17.1 Editing parameters at the M1 level......................................................55
7.17.2 Editing parameters at the M2 level......................................................55
7.18 Resetting parameters to factory defaults.............................................57
7.19 Working with a USB key......................................................................58
7.20 Error messages ...................................................................................60
7.21 Loading software from a USB key.......................................................63
7.21.1 Loading the main program ..................................................................64
7.21.2 Loading seam patterns........................................................................65
7.21.3 Setting parameter U085 ......................................................................66
7.21.4 Checking the software version ............................................................ 66
8 Settings via software (button feeder) ..............................................67
8.1 Control panel - button feeder............................................................... 67
8.2 Selecting and fitting the transfer arm...................................................69
8.3 Setting button diameter and button height .......................................... 70
8.4 Setting button feeder mode .................................................................71
8.5 Setting button feeding speed...............................................................72
9 Sewing process ................................................................................. 73
10 Maintenance....................................................................................... 75
10.1 Cleaning .............................................................................................. 75
10.2 Lubrication...........................................................................................77
10.2.1 Checking the oil level ..........................................................................78

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Instruction manual 550-532 - 00.0 - 07/2015 3
10.2.2 Lubricating with grease .......................................................................78
10.3 Servicing the pneumatic system.......................................................... 82
10.3.1 Setting operating pressure ..................................................................82
10.3.2 Checking water condensation .............................................................83
10.4 Checking the transport units at the button feeder ............................... 84
11 Setup .................................................................................................. 87
11.1 Checking the scope of delivery ...........................................................87
11.2 Removing the transport locks..............................................................87
11.3 Fitting the eye protection .....................................................................88
12 Disposal ............................................................................................. 89

Table of Contents
Instruction manual 550-532 - 00.0 - 07/20154

About these instructions
Instruction manual 550-532 - 00.0 - 07/2015 5
1 About these instructions
These instructions for special sewing machine 550-532 were com-
piled with the utmost care. They contain information and notes in
order to ensure long-term and reliable operation.
Please contact us if you find any discrepancies or have any
suggestions, 6.6 Customer Service, p. 41
Consider the instructions part of the product and store it in a place
where they are readily available. Be sure to read these instructions
completely before using the product for the first time. Only give
the product to someone else along with the instructions.
1.1 Scope of the instructions
These instructions describe the intended use and the setup of the
special sewing machine 550-532.
1.2 For whom are these instructions intended?
These instructions are intended for:
• Operating personnel:
This group is familiar with the machine and has access to
the instructions. Specifically, 4 Operation is intended
for this group.
• Specialists:
This group has the appropriate technical training for per-
forming maintenance on the sewing unit or repairing mal-
functions. Specifically, 8 Setup is intended for
specialists.
Service Instructions are supplied separately.
With regard to minimum qualifications and other requirements to
be met by the personnel, please also observe 3 Safety, p. 15.
1.3 Representation conventions – symbols and
characters
Various information in these instructions is represented or high-
lighted by the following characters in order to facilitate easy and
quick understanding:

About these instructions
Instruction manual 550-532 - 00.0 - 07/20156
Proper setting
Indicates proper setting.
Malfunctions
Specifies the faults that can occur due to an incorrect setting.
Cover
Specifies which covers have to be removed in order to access the
components to be set.
Steps to be performed when operating the machine
(sewing and equipping)
Steps to be performed for service, maintenance, and
installation
Steps to be performed via the software control panel
The individual steps are numbered:
1. First step
2. Second step
The sequence of the steps must always be followed.
Lists are identified by bullet points.
Result of performing an operation
Change on the machine or on the display/control panel.
Important
Special attention must be paid to this point when performing a step.
1.
2.
etc.
•


About these instructions
Instruction manual 550-532 - 00.0 - 07/2015 7
Information
Additional information, e.g. on alternative operating options.
Sequence
Specifies the work to be performed before or after a setting.
References
 Reference to another section in these instructions.
Safety Important warnings for the machine users are specially designat-
ed. Since safety is of particular importance, hazard symbols, levels
of danger and their signal words are described separately in
3 Safety, p. 15.
Orientation If the figure is unclear, indications of right or left are always from
the user's point of view.
1.4 Other documents
The machine includes components from other manufacturers.
Each manufacturer has performed a hazard assessment for these
purchased parts and confirmed their design compliance with ap-
plicable European and national regulations. The proper use of
these components is described in each manufacturer's
instructions.
1.5 Liability
All information in these instructions was compiled with consider-
ation to the state of the art, and applicable standards and
regulations.
The manufacturer cannot be held liable for damages resulting
from:
• Breakage and damage during transport
• Failure to observe these instructions
• Improper use
• Unauthorized modifications to the machine

About these instructions
Instruction manual 550-532 - 00.0 - 07/20158
• Use of untrained personnel
• Use of unapproved replacement parts
1.5.1 Transport
Dürkopp Adler cannot be held liable for breakage and transport
damages. Inspect the delivery immediately upon receiving it. Re-
port any damage to the last transport manager. This applies even
if the packaging is undamaged.
Leave machines, equipment and packaging material in the con-
dition in which they were found when the damage was discovered.
This will ensure any claims against the transport company.
Report all other complaints to Dürkopp Adler immediately after
receiving the product.
1.5.2 Proper use
The 550-532 is intended for sewing light to moderately heavy
material. Light to moderately heavy sewing material requires a
needle strength of 80-110 Nm.
The machine is intended only for use with dry sewing material.
The sewing material must not contain any hard objects.
The seam is produced using core spun threads, polyester fibers,
or cotton threads.
The machine is intended for industrial use.
The machine may only be set up and operated in dry conditions on
well-maintained premises. If the machine is operated on premises
that are not dry and well-maintained, then further measures may
be required which must be compatible with DIN EN 60204-31.
Only authorized persons may work on the machine.
The manufacturer cannot be held liable for damages resulting from
improper use.

About these instructions
Instruction manual 550-532 - 00.0 - 07/2015 9
WARNING
Danger due to electric shock, crushing and
punctures!
Improper use can result in injury.
Follow all information given in the instructions.
NOTICE
Damage to the machine in case of non-compliance!
Improper use can result in property damage.
Follow all information given in the instructions.

About these instructions
Instruction manual 550-532 - 00.0 - 07/201510

Technical Specifications
Instruction manual 550-532 - 00.0 - 07/2015 11
2 Technical Specifications
The 550-532 is a CNC double lock stitch button sewing automat
with automatic button feeder.
2.1 Characteristics
The existing programs are scalable and can be saved in this
modified form. The machine is equipped with an automatic sewing
foot lifter, thread cutter, thread wiper, a needle thread clamp below
the throat plate for reliable sewing-on and an integrated DC direct
drive including a control panel.
Technical features
• The sewing automat is driven by an integrated positioning
drive. A controller controls the sewing drive and also 2 stepper
motors for the X and Y motions required for generating the
seam geometry.
• The clamping feet are raised by a stepper motor.
• The maximum size of the sewing field is 40 mm in the X direc-
tion (lateral to the arm) and 30 mm in the Y direction (parallel
to the arm).
• The machine head is oil-free. This means that there is no dan-
ger of soiling the sewing material with oil.
• The hook is lubricated by a wick lubrication system, fed from a
reservoir visible to the operator.
• A maximum of 33 pre-programmed standard button patterns
are available. These standard patterns can be temporarily
modified (changes to the total length, total width, speed).
When the machine is switched off, the modified values of the
most recently used bartack are restored when the machine is
switched on again.
• The maximum number of stitches that can be stored is 16,000.
• 25 sequence programs with up to 30 seam patterns per
sequence can be stored.
• The coordinate entry system has an accuracy of 0.1 mm.
• Bobbin thread decrementing counter and a daily piece counter
• The arm shaft of the button sewing automat is directly driven
by a brushless DC motor.
• Speeds of up to 3,000 min-1 can be set at 100 min-1 increments.
• Up to 10 user-defined button patterns can be programmed
and stored.

Technical Specifications
Instruction manual 550-532 - 00.0 - 07/201512
• A total of 50 button patterns can be stored under the 25 favor-
ite buttons.
• An electropneumatic feeding system is used to feed round flat
buttons with 4 and 2 holes to the machine.
• The buttons to be fed are separated by a vibrating system.
• The machine comes standard with a feeding system designed
to handle buttons with 2 and 4 holes.
• A feeding system for 3 and 5-hole buttons can be ordered as
optional equipment.
2.2 Declaration of Conformity
The machine complies with the European regulations specified in
the Declaration of Conformity or in the Declaration of Incorporation.
2.3 Additional equipment
A flexible system of additional equipment allows the machine to
be optimally equipped for any application at low cost.
= Standard
= Optional
Part no. Additional equipment
550-532
9880 001011 Parts set - marking lamp
Kit including marking lamp, power supply and fas-
tener. Power supply for up to 2 marking lamps

0510 590034 Marking lamp
additional marking lamp for marking lamp kit
9880 001011


Technical Specifications
Instruction manual 550-532 - 00.0 - 07/2015 13
2.4 Technical data
0532 590174 Table extension with limit stop
Support on the left and in front of the throat plate

0532 590294 Thread wiper 
0532 590324 Shank shaper, electro-pneumatic 
Technical data Unit 550-532
Stitch type 301
Hook type Oscillating hook
Number of needles 1
Needle system 135x17 | DPx17
Needle thicknesses 80 - 110 | 12 - 18
Stitch length [mm] Depends on seam pattern
(0.1 – 6.8 mm)
Max. speed [min-1]3000
Speed on delivery [min-1]2700
Sewing field size [mm] max. in X direction: 10
max. in Y direction: 10
Number of standard patterns 33
Number of storable modified
patterns
50
Number of sequences 25
Number of seam patterns per
sequence
30
Soft start Can be switched in and out
Part no. Additional equipment
550-532

Technical Specifications
Instruction manual 550-532 - 00.0 - 07/201514
Dimensional data
Operating pressure [bar] 6
Air consumption [l/min] 0.32
Length, width, height
(including packaging)
[mm] 1220/820/1350
Length, width, height
(without thread reel holder)
[mm] 1200/720/1200
Weight [kg] 155
Technical data Unit 550-532
Voltage [V] 230
Frequency [Hz] 50/60
Power [W] 500
Technical data Unit 550-532

Safety
Instruction manual 550-532 - 00.0 - 07/2015 15
3Safety
This chapter contains basic information for your safety. Read the
instructions carefully before setting up or operating the machine.
Make sure to follow the information included in this section. Failure
to do so can result in serious injury and property damage.
3.1 Basic safety instructions
The machine may only be used as described in these instructions.
The instructions should be available at the machine's location at
all times.
Work on live components and equipment is prohibited. Exceptions
are defined in the regulations in DIN VDE 0105.
For the following work, the machine must be disconnected from
the power supply using the main switch or by disconnecting the
power plug:
• Replacing the needle or other sewing tools
• Leaving the workplace
• Performing maintenance work and repairs
• Threading
Missing or faulty spare parts could impair safety and damage the
machine. Make sure you only use original replacement parts from
the manufacturer.
Transport Use a sturdy lifting carriage or stacker for transporting the ma-
chine. Raise the machine max. 20 mm and secure it against
slipping off.
Setup The power cable must have a plug authorized for the country in
which the machine is being used. The power plug may only be
connected to the power cable by qualified specialists.
Obligations
of the operator
Observe the country-specific safety and accident prevention reg-
ulations and the legal regulations concerning industrial safety and
the protection of the environment.

Safety
Instruction manual 550-532 - 00.0 - 07/201516
All warnings and safety signs on the machine must always be in
legible condition and may not be removed. Missing or damaged
labels should be replaced immediately.
Requirements to
be met by the
personnel
The machine may only be set up by qualified specialists.
Maintenance work and repairs may only be carried out by qualified
specialists.
Work on electrical equipment may only be carried out by qualified
specialists.
Only authorized persons may work on the machine. Every person
who works on the machine must first have understood the
instructions.
Operation Inspect the machine while in use for any externally visible damage.
Stop working if you notice any changes to the machine. Report
any changes to your supervisor. A damaged machine must no
longer be used.
Safety
equipment
Safety equipment should not be removed or deactivated. If this
cannot be avoided for a repair operation, the safety equipment
must be refitted and put back into service immediately afterwards.
3.2 Signal words and symbols used in warnings
Warnings in the text are distinguished by color bars. The color
scheme is oriented towards the severity of the danger. Signal
words indicate the severity of the danger:

Safety
Instruction manual 550-532 - 00.0 - 07/2015 17
Signal words Signal words and the hazard that they describe:
Symbols The following symbols indicate the type of danger to personnel:
Signal word Meaning
DANGER (with hazard symbol)
If ignored, death or serious injury will result
WARNING (with hazard symbol)
If ignored, death or serious injury can result
CAUTION (with hazard symbol)
If ignored, moderate or light injury can result
NOTICE (without hazard symbol)
Non-compliance may result in property damage
Symbol Type of danger
General
Electric shock
Pointed objects
Crushing
Environmental damage

Safety
Instruction manual 550-532 - 00.0 - 07/201518
Examples Examples of the layout of the warnings in the text:
This is what a warning looks like for a hazard that will result
in serious injury or even death if ignored.
This is what a warning looks like for a hazard that could
result in serious injury or even death if ignored.
This is what a warning looks like for a hazard that could
result in moderate or minor injury if the warning is ignored.
This is what a warning looks like for a hazard that could
result in property damage if ignored.
DANGER
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
WARNING
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
CAUTION
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.
NOTICE
Type and source of danger!
Consequences of non-compliance.
Measures for avoiding the danger.