DURKOPP ADLER M-TYPE DELTA Operating manual

M-TYPE DELTA
Additional Instructions
Remaining thread monitor (RFW)

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Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,
including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2019
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE

Table of Contents
Additional Instructions M-TYPE DELTA - 00.0 - 08/2019 1
1 General information ................................................................... 3
1.1 Components of the kit 0867 594014
(RFW for 1-needle machines, large hook).................................... 4
1.2 Components of the kit 0867 594024
(RFW for 2-needle machines, large hook).................................... 5
1.3 Components of the kit 0867 594034
(RFW for 1-needle machines, extra-large hook)........................... 6
1.4 Components of the kit 0867 594044
(RFW for 2-needle machines, extra-large hook)........................... 7
2 Assembling the remaining thread monitor
(1-needle machines) ................................................................... 8
2.1 Assembling solenoid valve and RFW PCB................................... 8
2.2 Assembling the remaining thread monitor .................................. 12
3 Assembling the remaining thread monitor
(2-needle machines) ................................................................. 14
3.1 Assembling solenoid valve and RFW PCB................................. 14
3.2 Assembling the remaining thread monitor .................................. 18
4 Software settings...................................................................... 21
5 Appendix ................................................................................... 22

Table of Contents
2 Additional Instructions M-TYPE DELTA - 00.0 - 08/2019

General information
Additional Instructions M-TYPE DELTA - 00.0 - 08/2019 3
1 General information
Important
The machine is not equipped with compressed air.
If you want to assemble the remaining thread monitor to the machine, you
will need the following additional kits: (see Parts List):
•9780 000108: Compressed air maintenance unit
•0867 594304: Pneumatic small parts pack
•0797 003031: Pressure line K
Information
Fig. 1: General information, new bobbin
To use the remaining thread monitor, you will need to use the new bobbins
with flat.
New bobbins are included in the kit.

General information
4 Additional Instructions M-TYPE DELTA - 00.0 - 08/2019
1.1 Components of the kit 0867 594014
(RFW for 1-needle machines, large hook)
Check whether the scope of delivery for kit 0867 594014 is correct prior to
installation.
Part number Quantity Designation
0570 001847 1 Blanking plug
0667 155824 1 RFW carrier
0667 155840 1 Holder
0667 155930 1 Cover
0699 979265 1 Hose 0.9 m
0867 150170 1 Compression spring
0867 154570 3 Bobbin Ø 28 mm
9202 002077 1 Cylinder-head bolt
9204 201667 8 Pan-head screw
9710 063420 1 Solenoid valve
9790 201000 1 WI-E coupling
9815 925002 1 Light barrier
9830 501010 4 Spacer
9840 120025 2 Mounting clip
9840 120106 3 Cable holder
9840 121002 3 Cable tie
9850 755001 1 Circuit board
9874 867012 1 Cable
9874 867023 1 Cable
0791 867724 EN 1 Additional Instructions

General information
Additional Instructions M-TYPE DELTA - 00.0 - 08/2019 5
1.2 Components of the kit 0867 594024
(RFW for 2-needle machines, large hook)
Check whether the scope of delivery for kit 0867 594024 is correct prior to
installation.
Part number Quantity Designation
0570 001847 1 Blanking plug
0667 155824 2 RFW carrier
0667 155840 1 Holder
0667 155930 1 Cover
0699 979265 1 Hose
0867 150170 2 Compression spring
0867 154570 6 Bobbin Ø 28 mm
9202 002077 2 Cylinder-head bolt
9204 201667 9 Pan-head screw
9710 063420 1 Solenoid valve
9790 030020 1 Y-connection piece
9790 201000 1 WI-E coupling
9815 925002 2 Light barrier
9830 501010 4 Spacer
9840 120025 3 Mounting clip
9840 120106 3 Cable holder
9840 121002 3 Cable tie
9850 755001 1 Circuit board
9874 867012 1 Cable
9874 867023 1 Cable
0791 867724 EN 1 Additional Instructions

General information
6 Additional Instructions M-TYPE DELTA - 00.0 - 08/2019
1.3 Components of the kit 0867 594034
(RFW for 1-needle machines, extra-large hook)
Check whether the scope of delivery for kit 0867 594034 is correct prior to
installation.
Part number Quantity Designation
0570 001847 1 Blanking plug
0667 155824 1 RFW carrier
0667 155840 1 Holder
0667 155930 1 Cover
0699 979265 1 Hose 0.9 m
0867 150170 1 Compression spring
0867 150560 3 Bobbin Ø 32 mm
9202 002077 1 Cylinder-head bolt
9204 201667 8 Pan-head screw
9710 063420 1 Solenoid valve
9790 201000 1 WI-E coupling
9815 925002 1 Light barrier
9830 501010 4 Spacer
9840 120025 2 Mounting clip
9840 120106 3 Cable holder
9840 121002 3 Cable tie
9850 755001 1 Circuit board
9874 867012 1 Cable
9874 867023 1 Cable
0791 867724 EN 1 Additional Instructions

General information
Additional Instructions M-TYPE DELTA - 00.0 - 08/2019 7
1.4 Components of the kit 0867 594044
(RFW for 2-needle machines, extra-large hook)
Check whether the scope of delivery for kit 0867 594044 is correct prior to
installation.
Part number Quantity Designation
0570 001847 1 Blanking plug
0667 155824 2 RFW carrier
0667 155840 1 Holder
0667 155930 1 Cover
0699 979265 1 Hose
0867 150170 2 Compression spring
0867 150560 6 Bobbin Ø 32 mm
9202 002077 2 Cylinder-head bolt
9204 201667 9 Pan-head screw
9710 063420 1 Solenoid valve
9790 030020 1 Y-connection piece
9790 201000 1 WI-E coupling
9815 925002 2 Light barrier
9830 501010 4 Spacer
9840 120025 3 Mounting clip
9840 120106 3 Cable holder
9840 121002 3 Cable tie
9850 755001 1 Circuit board
9874 867012 1 Cable
9874 867023 1 Cable
0791 867724 EN 1 Additional Instructions

Assembling the remaining thread monitor (1-needle machines)
8 Additional Instructions M-TYPE DELTA - 00.0 - 08/2019
2 Assembling the remaining thread monitor
(1-needle machines)
2.1 Assembling solenoid valve and RFW PCB
Fig. 2: Assembling solenoid valve and RFW PCB (1)
To assemble solenoid valve and RFW PCB:
1. Screw the blanking plug (4) at valve output 2 onto the solenoid
valve (3).
2. Screw the elbow screw joint (5) at valve output 4 onto the solenoid
valve (3).
3. If not yet present, assemble the compressed air maintenance unit to
the stand (see Operating Instructions).
4. Disassemble the handwheel (1).
5. Disassemble the belt cover (2).
WARNING
Risk of injury from sharp and moving parts!
Puncture or crushing possible.
Switch off the machine before assembling the
remaining thread monitor (RFW).
(1) - Handwheel
(2) - Belt cover
(3) - Solenoid valve
(4) - Blanking plug
(5) - Elbow screw joint
①
②
④ ⑤③

Assembling the remaining thread monitor (1-needle machines)
Additional Instructions M-TYPE DELTA - 00.0 - 08/2019 9
Fig. 3: Assembling solenoid valve and RFW PCB (2)
6. Assemble the PCB (8) to the holder (9) using 4 spacers (6).
7. Insert the cable (10) at slot X1 on the PCB (8).
8. Insert the cable (11) at slot X3 on the PCB (8).
9. Slip 2 jumpers (7) onto the outer pins at slot X4.
(6) - Spacer
(7) - Jumper
(8) - PCB
(9) - Holder
(10) - Cable RFW sensor
(11) - Cable
⑥
⑦
⑦⑧ ⑨
⑩
⑪

Assembling the remaining thread monitor (1-needle machines)
10 Additional Instructions M-TYPE DELTA - 00.0 - 08/2019
Fig. 4: Assembling solenoid valve and RFW PCB (3)
10. Tilt the machine head.
11. Remove the dummy plate from the valve block (13).
Information
The valve block and the corresponding connectors and hoses are
included in the pneumatic small parts pack (part number: 0867 594304).
12. Screw the solenoid valve (3) in at the available space on the valve
block (13).
13. If not yet present, tighten valve block (13) and bracket (14) using
the screws (15).
14. Connect the hose (16) to the compressed air maintenance unit.
Make sure to lay the hose (16) such that it will not be pinched when
the machine head is erected.
15. Tighten the holder (9) to the base plate using the screws (17).
(3) - Solenoid valve
(9) - Holder
(10) - Cable RFW sensor
(11) - Cable
(12) - Cable
(13) - Valve block
(14) - Bracket
(15) - Screws
(16) - Hose
(17) - Screws
③
⑬
⑭⑨
⑰
⑪
⑩
⑫
⑮ ⑯

Assembling the remaining thread monitor (1-needle machines)
Additional Instructions M-TYPE DELTA - 00.0 - 08/2019 11
Fig. 5: Assembling solenoid valve and RFW PCB (4)
16. Assemble the cover (18) using the screws (19).
Fig. 6: Assembling solenoid valve and RFW PCB (5)
17. Insert cable (12) of the solenoid valve (3) at slot X22 on PCB A2 (20).
18. Insert cable (11) of the PCB (8) at slot X2 on PCB A2 (20).
19. Assemble the belt cover (2).
20. Assemble the handwheel (1).
(18) - Cover (19) - Screws
⑱⑲
(11) - Cable
(12) - Cable
(20) - PCB A2
⑫
⑪
⑳

Assembling the remaining thread monitor (1-needle machines)
12 Additional Instructions M-TYPE DELTA - 00.0 - 08/2019
2.2 Assembling the remaining thread monitor
Fig. 7: Assembling the remaining thread monitor (1)
To assemble the remaining thread monitor:
1. Shorten the hose (3) to a length of approx. 130 mm.
2. Shorten the hose (4) to a length of approx. 400 mm.
3. Connect hose (3) and hose (5) using the plug nipple (4).
4. Insert hose (3) at the sensor block (2).
(1) - Cable RFW sensor
(2) - Sensor block
(3) - Hose
(4) - Plug nipple
(5) - Hose
①
①
②
③⑤
④

Assembling the remaining thread monitor (1-needle machines)
Additional Instructions M-TYPE DELTA - 00.0 - 08/2019 13
Fig. 8: Assembling the remaining thread monitor (2)
5. Guide the sensor block (2) along below the machine.
6. Screw the sensor block (2) to the hook support using the screw (9).
Make sure to use the hole that is closer to the hook.
Information
To allow for easier assembly of the sensor block (2), turn the handwheel
such that the movable blade can be swung out of the way by hand.
The sensor block (2) is positioned correctly when the sensor block abuts
on the casting. The light beam of the sensor will then hit the flat of the
bobbin through the slot (5) in the hook housing.
7. Feed the cable (1) and hoses (3) and (4) through the cable holder (6)
and the cable duct (7).
8. Connect the hose (4) to the elbow screw joint (8).
(1) - Cable RFW sensor
(2) - Sensor block
(3) - Hose
(4) - Hose
(5) - Slot
(6) - Cable holder
(7) - Cable duct
(8) - Elbow screw joint
(9) - Screw
④
①
③
⑤②
⑨
④①⑥ ⑦⑧

Assembling the remaining thread monitor (2-needle machines)
14 Additional Instructions M-TYPE DELTA - 00.0 - 08/2019
3 Assembling the remaining thread monitor
(2-needle machines)
3.1 Assembling solenoid valve and RFW PCB
Fig. 9: Assembling solenoid valve and RFW PCB (1)
To assemble solenoid valve and RFW PCB:
1. Screw the blanking plug (4) at valve output 2 onto the solenoid
valve (3).
2. Screw the elbow screw joint (5) at valve output 4 onto the solenoid
valve (3).
3. If not yet present, assemble the compressed air maintenance unit to
the stand (see Operating Instructions).
4. Disassemble the handwheel (1).
5. Disassemble the belt cover (2).
WARNING
Risk of injury from sharp and moving parts!
Puncture or crushing possible.
Switch off the machine before assembling the
remaining thread monitor (RFW).
(1) - Handwheel
(2) - Belt cover
(3) - Solenoid valve
(4) - Blanking plug
(5) - Elbow screw joint
①
②
④ ⑤③

Assembling the remaining thread monitor (2-needle machines)
Additional Instructions M-TYPE DELTA - 00.0 - 08/2019 15
Fig. 10: Assembling solenoid valve and RFW PCB (2)
6. Assemble the PCB (8) to the holder (9) using 4 spacers (6).
7. Insert the cable RFW sensor left (10) at slot X2 on the PCB (8).
8. Insert the cable RFW right (11) at slot X1 on the PCB (8).
9. Insert the cable (12) at slot X3 on the PCB (8).
10. Slip 2 jumpers (7) onto the outer pins at slot X4.
(6) - Spacer
(7) - Jumper
(8) - PCB
(9) - Holder
(10) - Cable RFW sensor left
(11) - Cable RFW sensor right
(12) - Cable
⑥
⑦
⑦⑧ ⑨
⑪
⑫
⑩

Assembling the remaining thread monitor (2-needle machines)
16 Additional Instructions M-TYPE DELTA - 00.0 - 08/2019
Fig. 11: Assembling solenoid valve and RFW PCB (3)
11. Tilt the machine head.
12. Remove the dummy plate from the valve block (14).
Information
The valve block and the corresponding connectors and hoses are
included in the pneumatic small parts pack (part number: 0867 594304).
13. Screw the solenoid valve (3) in at the available space on the valve
block (14).
14. If not yet present, tighten valve block (14) and bracket (15) using
the screws (16).
15. Connect the hose (17) to the compressed air maintenance unit.
Make sure to lay the hose (17) such that it will not be pinched when
the machine head is erected.
16. Tighten the holder (9) to the base plate using the screws (18).
(3) - Solenoid valve
(9) - Holder
(13) - Cable
(14) - Valve block
(15) - Bracket
(16) - Screws
(17) - Hose
(18) - Screws
③
⑭
⑮⑨
⑱
⑬
⑯ ⑰

Assembling the remaining thread monitor (2-needle machines)
Additional Instructions M-TYPE DELTA - 00.0 - 08/2019 17
Fig. 12: Assembling solenoid valve and RFW PCB (4)
17. Assemble the cover (19) using the screws (20).
Fig. 13: Assembling solenoid valve and RFW PCB (5)
18. Insert cable (13) of the solenoid valve (3) at slot X22 on PCB A2 (21).
19. Insert cable (12) of the PCB (8) at slot X2 on PCB A2 (21).
20. Assemble the belt cover (2).
21. Assemble the handwheel (1).
(19) - Cover (20) - Screws
⑲⑳
(12) - Cable
(13) - Cable
(21) - PCB A2
⑬
⑫
21

Assembling the remaining thread monitor (2-needle machines)
18 Additional Instructions M-TYPE DELTA - 00.0 - 08/2019
3.2 Assembling the remaining thread monitor
Fig. 14: Assembling the remaining thread monitor (1)
To assemble the remaining thread monitor:
1. Shorten the hose (1) to a length of approx. 130 mm.
2. Shorten the hose (4) to a length of approx. 400 mm.
3. Connect hose (4) and hose (5) to one another using the plug nipple.
4. Connect hose (1) and hose (2) to hose (5) using a Y-piece.
(1) - Hose
(2) - Hose
(3) - Cable RFW sensor left
(4) - Hose
(5) - Hose
(6) - Cable RFW sensor right
③
⑥
⑥③⑤④
①②