DURKOPP ADLER DAC classic 867 Operating manual

867 M-TYPE
Flatbed machines
Additional Instructions
Throat plate slide interrogator

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Property of Dürkopp Adler AG and protected by copyright. Any reuse of these contents,
including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2018
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP FOR FUTURE REFERENCE

Table of Contents
Additional Instructions 867 M-TYPE - 00.0 - 05/2018 1
1 General information ................................................................... 3
2 Assembling the throat plate slide interrogator........................ 5
3 Connecting the throat plate slide interrogator ...................... 10
4 Testing the functionality .......................................................... 15

Table of Contents
2Additional Instructions 867 M-TYPE - 00.0 - 05/2018

General information
Additional Instructions 867 M-TYPE - 00.0 - 05/2018 3
1 General information
This kit has been designed for CLASSIC and PREMIUM machines of the
M-TYPE series.
During sewing, the throat plate slide (3) abuts on the throat plate (1) and is
held in place by the locking spring (2). The machine is ready for operation:
Fig. 1: General information (1)
Fig. 2: General information (2)
When the throat plate slide (3) is open, e. g. during a bobbin change,
the proximity switch will detect this condition and lock the machine.
On CLASSIC machines, the display will show the message 3109,
while the display on PREMIUM machines will show the message
Service Stop 9922. Sewing is not possible during this time.
The machine will remain locked even if you press the pedal forward
(position 1) or press a button.
This lock is an additional measure intended to prevent injuries.
(1) - Throat plate
(2) - Locking spring (3) - Throat plate slide
(3) - Throat plate slide
②
③
①
③

General information
4Additional Instructions 867 M-TYPE - 00.0 - 05/2018
Components of the kit
Check whether the scope of delivery for kit 0867 151174 is correct prior to
installation.
The kit is comprised of the following parts:
Information
This kit is required 1x and 2x for 1-needle machines and 2-machines,
respectively.
Important
To install the throat plate slide interrogator on the machine, you will need
another kit: Adapter 0867 592224.
The circuit board included in the kit can accommodate up to 4 interrogator
units (the throat plate slide interrogator is one of them).
Part number Number Description
9815 710221 1 Sensor with cable
9840 120104 3 Cable holder
9840 121002 10 Cable tie
0867 490110 1 Plate
9202 002067 1 Screw M4X8
9840 120025 1 Mounting clip
9217 300517 1 Screw M4X6

Assembling the throat plate slide interrogator
Additional Instructions 867 M-TYPE - 00.0 - 05/2018 5
2 Assembling the throat plate slide interrogator
Fig. 3: Assembling the throat plate slide interrogator (1)
Fig. 4: Assembling the throat plate slide interrogator (2)
To assemble the interrogator of the throat plate slide:
1. Open the throat plate slide (6).
WARNING
Risk of injury!
Faulty assembly, e.g. faulty wiring, can cause the
entire machine to malfunction.
Only qualified specialists may assemble the throat
plate slide interrogator.
Do not assemble the throat plate slide interrogator
unless the machine is switched off.
(1) - Position
(2) - Proximity switch
(3) - Position
(4) - Metal bracket
(5) - Screw
(6) - Throat plate slide
(1) - Position
(2) - Proximity switch (3) - Position (4) - Metal bracket
②
④
⑤
⑥
③
①
②
①
③
④

Assembling the throat plate slide interrogator
6Additional Instructions 867 M-TYPE - 00.0 - 05/2018
2. Tighten the proximity switch (2) to the metal bracket (4) using the nuts
and toothed washers:
• The distance between the lower edge of the metal bracket (4) and
the upper edge of the proximity switch (2) is 17 mm
• Machine with short thread cutter (KFA): Tighten the proximity
switch (2) at position (3) (right hole in the metal bracket (4)).
• Machine with/without thread cutter (FA): Tighten the proximity
switch (2) at position (1) (left hole in the metal bracket (4)).
3. Screw the metal bracket (4) into the threaded hole in the hook bearing
using the screw (5).
This setting requires a safe switching distance of approx. 0.5 mm
between throat plate slide (6) and proximity switch (2).
Information
Switching distance between throat plate slide (6) and proximity switch (2):
• Standard switching distance: 0.8 mm
• safe switching distance: 0.64 mm
Laying the cable
Fig. 5: Assembling the throat plate slide interrogator (3)
4. Swivel up the machine head (Operating Instructions).
5. Tighten the cable (7) of the proximity switch at the hook support.
6. Lay the cable (7) to the right towards the circuit board along the oil
line (8).
(2) - Proximity switch
(7) - Cable (8) - Oil line
②
⑦
⑧

Assembling the throat plate slide interrogator
Additional Instructions 867 M-TYPE - 00.0 - 05/2018 7
Important
Make sure not to pinch off the oil line (8).
Fig. 6: Assembling the throat plate slide interrogator (4)
7. Guide the cable (7) through the clips (9) and lay it along the oil line (8).
Information
The circuit board to which the throat plate slide interrogator is connected
is found behind the valve cover and behind the cover on the side,
respectively, on CLASSIC and PREMIUM machines.
You will, therefore, have to remove different covers in order to connect
the interrogator.
(7) - Cable
(8) - Oil line (9) - Clip
⑧
⑦
⑨
⑨
⑨

Assembling the throat plate slide interrogator
8Additional Instructions 867 M-TYPE - 00.0 - 05/2018
Removing the valve cover (CLASSIC)
Fig. 7: Assembling the throat plate slide interrogator (5)
8. Loosen the screws (11).
9. Remove the valve cover (10).
Removing the handwheel (PREMIUM)
Fig. 8: Assembling the throat plate slide interrogator (6)
10. Loosen the screws (12).
11. Remove the handwheel (13).
(10) - Valve cover (11) - Screw
⑩
⑪
(12) - Screw (13) - Handwheel
⑫
⑬

Assembling the throat plate slide interrogator
Additional Instructions 867 M-TYPE - 00.0 - 05/2018 9
Removing the cover on the side (PREMIUM)
Fig. 9: Assembling the throat plate slide interrogator (7)
12. Loosen the screws (15).
13. Remove the cover on the side (14) and set it down carefully on the
tabletop next to the machine.
The cover on the side (14) is still connected to the machine via the
switch housed in the cover.
Do not pull on the cable.
Fig. 10: Assembling the throat plate slide interrogator (8)
14. Guide the cable (7) with the cable ties (16) up and along the other
cables towards the circuit board.
You have successfully assembled the throat plate slide interrogator.
You can now connect the throat plate slide interrogator (p. 10).
(14) - Cover on the side (15) - Screw
⑮
⑭
(7) - Cable (16) - Cable tie
⑯
⑯
⑦

Connecting the throat plate slide interrogator
10 Additional Instructions 867 M-TYPE - 00.0 - 05/2018
3 Connecting the throat plate slide interrogator
Order
1. Assemble the throat plate slide interrogator (p. 5).
2. Connect the throat plate slide interrogator.
3. Test functionality (p. 15).
Information
If not yet present on the machine, the adapter (part no. 0867 592224)
must be assembled first.
The plug connection X6 (IN) of the circuit board must ALWAYS be
connected to the machine distributor. The corresponding cable is
included.
Depending on the type of machine distributor, the plug connection and
setting must be established:
WARNING
Risk of injury from sharp and moving parts!
Crushing, cutting and punctures are possible.
Do not connect the throat plate slide interrogator
unless the machine is switched off and de-energized.
Disconnect the machine from the power supply
before connecting the interrogator.
NOTICE
Property damage may occur!
The cables may be crushed, kinked and cut.
Make sure not to guide the cables over sharp edges and moving
parts and do not kink or crush the cables.
Machine distributor Plug Comment
9850 688001 (DA178) X15 J1 must be open (OFF)
9850 867000 (DA174) X26 J2 must be open (OFF)
9850 867020 (DA289) X29 S2 must be open (OFF)
9850 838000 (DA199) X23 S2 in position 1-OFF; 2-ON; 3-OFF

Connecting the throat plate slide interrogator
Additional Instructions 867 M-TYPE - 00.0 - 05/2018 11
To connect the throat plate slide interrogator:
Assembling the circuit board (if not yet present on CLASSIC
machines)
Fig. 11: Connecting the throat plate slide interrogator (1)
1. Loosen the screw (3).
2. Tighten the bracket (1) as shown using screw (3).
3. Tighten the circuit board (4) to the bracket (1) using screw (2).
(1) - Bracket
(2) - Screw (3) - Screw (4) - Circuit board
②③①④

Connecting the throat plate slide interrogator
12 Additional Instructions 867 M-TYPE - 00.0 - 05/2018
Assembling the circuit board (if not yet present on PREMIUM
machines)
Fig. 12: Connecting the throat plate slide interrogator (2)
4. Position the socket (6) on the plastic housing (behind the cover on
the side and next to the sewing motor).
5. Position the circuit board (4) over top.
6. Tighten the circuit board (4) through the plastic housing using the
screw (7) and the socket (6).
(4) - Circuit board
(5) - Plug (of interrogator cable) (6) - Socket (not visible) (7) - Screw
⑥
④
⑤
⑦
⑦
⑥
④

Connecting the throat plate slide interrogator
Additional Instructions 867 M-TYPE - 00.0 - 05/2018 13
Assembling the circuit board (if not yet present on shoe machines)
Fig. 13: Connecting the throat plate slide interrogator (3)
7. Assemble the circuit board at the top left on the back of the machine
arm (4) using the socket (6) and the screw (7).
Connecting the throat plate slide interrogator
Fig. 14: Connecting the throat plate slide interrogator (4)
(4) - Circuit board
④
④
⑦
⑥
(8) - Circuit board
(9) - Plug connection X13 (10) - Slot on the machine distributor
⑧
X13
⑨⑩

Connecting the throat plate slide interrogator
14 Additional Instructions 867 M-TYPE - 00.0 - 05/2018
Fig. 15: Connecting the throat plate slide interrogator (5)
8. Connect the cable of the throat plate slide interrogator at any available
slot X2/X3/X4/X5 (11).
9. Connect the corresponding slot on the machine distributor (depending
on the machine) to plug connection X6 (12).
10. When the circuit board (8) is connected to the machine, connect plug
connection X13 (9) with plug connection X1 (14).
11. Set all DIP switches (13) whose slots X1-X5 are NOT occupied to
position ON.
Information
The ON position of the DIP switches signifies that no interrogator is
connected at the corresponding slot or that the function of the respective
interrogator is switched off.
The DIP switches (13) shown in the figure below MUST be set to the
following position:
• DIP switch 1: ON
• DIP switch 2: OFF
• DIP switch 3: OFF
• DIP switch 4: ON
• DIP switch 5: ON
The needle cover interrogator has been successfully assembled and
connected.
Proceed by testing the functionality of the throat plate slide interrogator
(p. 15).
(11) - Plug connection X2-X5
(12) - Plug connection X6 (IN) (13) - DIP switch 1-5 (14) - Plug connection X1
⑪
⑫
⑬
⑭

Testing the functionality
Additional Instructions 867 M-TYPE - 00.0 - 05/2018 15
4 Testing the functionality
Order
1. Assemble the throat plate slide interrogator (p. 5).
2. Connect the throat plate slide interrogator (p. 10).
3. Test functionality.
To test the functionality of the throat plate slide interrogator:
1. Connect the machine to the power supply.
2. Set the main switch (2) on the control to position 1.
The machine is ready for operation.
Fig. 16: Testing the functionality
3. Open the throat plate slide (1).
 The machine is now locked and not sewing.
The display of the corresponding control panel shows the following
message:
• CLASSIC machines: 3109 (operation lock)
• PREMIUM machines: Service Stop 9922
You have successfully set up the throat plate slide interrogator.
(1) - Throat plate slide
①

Testing the functionality
16 Additional Instructions 867 M-TYPE - 00.0 - 05/2018

DÜRKOPP ADLER AG
Potsdamer Str. 190
33719 Bielefeld, Germany
Germany
Phone: [phone]
Email: [email protected]m
www.duerkopp-adler.com
Subject to design changes - Printed in Germany - © Dürkopp Adler AG - Original Instructions - 0791 867702 EN - 00.0 - 05/2018