Dux Proflo 80F1 User manual

H0421 0421 Rev. G
Specications and materials may change without notice.
Effective for all Proo electric storage water heaters manufactured and sold after 1st Feb 2009.
Owner’s Manual
Electric Storage Water Heaters
Models: 80F1
125S1
160S1
250S1
315S1, 315S2
400S1, 400S2
(includes hard water
models)
For advice, repairs and service, call:
1300 365 115 (Australia)
0800 729 389 (New Zealand)
Carefully remove all packaging and
transit protection from the heater before
installation. Dispose of the packaging
responsibly using re-cycling facilities
where they exist.
Installation Details
Owner’s Information
Warranty

Owner’s Manual – Proflo Electric Storage Water Heaters
H0421 0421 Rev. G
Welcome To Dux Hot Water 1
Installation Details 2
Plumbing Connections 4
Electrical Connection 6
Specications 7
Operating Instructions 8
Safety Information 9
Service Information 10
Troubleshooting 11
Warranty 13
Warranty Card 16
Contents
© Dux Manufacturing Limited 2011. All rights reserved.

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Welcome To Dux Hot Water
Your decision to purchase a Dux Hot
Water system will reward you for many
years to come.
Since 1915, the Dux range has seen
continuous research and development,
resulting in many breakthroughs in the
efciency, reliability and longevity of hot
water systems.
Dux water heaters are manufactured
in Australia in a state-of-the-art facility,
using a Quality Endorsed Company
production system.
This is your assurance that you have
purchased the highest quality water
heater available, one that will provide
continuous hot water for all your needs
– safely, economically, and for many
years to come.
To be upfront about it, we want Dux to
be your brand of choice. So you can
depend on us to provide more than just
a hot water system.
You can rely on Dux products and
choose them with condence. We’ll
make sure you have the information, the
quality and the innovation you’re looking
for, including the latest energy-saving
alternatives. If you should ever have a
problem – and we’ll bet you won’t –
you’ll nd that we’re easy to get hold of,
friendly to talk to and quick to act. Our
service is all about providing anything
you need as soon as you need it.
Go with Dux and you’ll have a
dependable, economical, efcient hot
water system designed to perform well,
year after year. And that’s a promise.
Features
• Positive Domed tank provides supe-
rior corrosion resistance, resulting in
longer life.
• Dual handed design to make installa-
tion easier.
• Australian made.

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Installation Details
Installation Requirements
This water heater must be installed
by a licensed tradesperson, and in
accordance with:
• AS/NZS3500.4.2 “National
Plumbing and Drainage Code Hot
Water Supply Systems – Acceptable
Solutions”.
• AS/NZS3000.
• Local authority regulations.
• Outside Australia and New Zealand,
please refer to local plumbing and
building codes and regulations.
• Notice to Victorian customers from
the Victorian Plumbing Industry
Commission – this water heater
must be installed by a licensed
person as required by the Victorian
Building Act (1993). Only a licensed
person will give you a compliance
certicate, showing that the work
complies with all the relevant
Standards. Only a licensed person
will have insurance protecting their
workmanship for 6 years. Make sure
you use a licensed person to install
this water heater and ask for your
Compliance Certicate.
Water Supply Pressure
This water heater is designed for direct
connection to water supply pressures of:
80 Litre model – 1120kPa
125 Litre model – 1120kPa
160 Litre model – 1120kPa
250 Litre model – 800kPa
315 Litre model – 800kPa
400 Litre model – 800kPa
Where the mains pressure can exceed
or uctuate beyond the pressure
shown above, a pressure limiting
device (complying with AS1357) must
be tted in the cold water inlet supply.
This device must be installed after
the isolating valve and set below the
pressure shown above. Note that
during periods of lower demand, water
pressure may increase.
Caution: This water heater delivers
hot water at temperatures exceeding
50°C. Refer to AS/NZS3500 and
local regulations regarding the need
for additional hot water delivery
temperature control.
Pool Heating
This water heater must not be used for
pool heating.

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Installation Details
Location
The water heater should be located as
close as possible to the most frequently
used hot water outlet. Adequate
access must be made for service to the
element(s), thermostat, relief valve and
anode. Ensure that the data plate is
clearly visible.
Note: All models are equipped with a
sacricial anode, accessible through the
top cover. Allow 50% of the height of
the water heater for clearance above to
replace the anode.
We recommend a plinth be installed
under the water heater where the
water heater is subjected to wet
conditions.
A properly drained overow tray must
be used where property damage could
occur from water spillage. (See AS/
NZS3500.4.2 for further details.)
When installing this water heater in a
roof area as a mains pressure unit, refer
to local regulations.
Note: The warranty does not cover
damage due to leakage of the water
heater.

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Plumbing Connections
Pressure & Temperature Relief
Valve
The Pressure & Temperature Relief Valve
is supplied loose with the water heater.
The valve rating is:
80L = 1400 kPa
125L = 1400 kPa
160L = 1400 kPa
250L = 1000 kPa
315L = 1000 kPa
400L = 1000 kPa
The PTR valve must be installed directly
into the top socket marked “RELIEF
VALVE”. The drain line from this valve
must run in a continuously downward
direction in a frost-free ambient position
with the discharge end left open to
atmosphere permanently.
The PTR Valve is not intended to enable
connection of the water heater to
supplementary energy sources such as
solar panels or slow combustion stoves
(refer AS/NZS 3500.4 for guidance on
these types of installations).
Open the PTR Valve for approximately
10 seconds by lifting the lever on the
valve to ensure water is relieved to waste
through the relief drain pipe. Lower lever
gently and check that it closes correctly.
The PTR Valve must not be tampered
with or removed. The water heater must
not be operated unless this valve is
tted and in working order.
The PTR Valve should be checked for
adequate performance or replaced at
intervals not exceeding 5 years, or less
in areas where local regulations apply.
Important: The PTR Valve and its
drain outlet pipe must not be sealed or
blocked. It is normal for the PTR valve
to leak a small amount of water during
heating cycles.
Danger
Failure to operate the relief valve easing
lever at least once every six (6) months
may result in a problem with the water
heater and in some cases the tank may
explode.
Warning: A separate drain line must be
run for this relief valve. It is not permitted
to couple drain lines from relief valves
into a single common drain line.
Note: Brass plugs are supplied with
the water heater to plug off the unused
ttings. Ensure that a sealing material is
applied to the plugs to prevent leaking.
Cold Water Connection
An approved isolating valve, non
return valve, line strainer (optional but
recommended), and union must be
tted between the supply main and
either of the RP¾/20 sockets marked
“Inlet” at the bottom of the water heater.
All ttings must be approved by the
relevant Authority. See the diagram on
page 5 for details.
Note for S.A. and W.A.: It is a state
requirement that a pressure relief valve
be tted on the cold water supply line

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Plumbing Connections
between the non return valve and the
water heater. See the diagram below for
details.
Hot Water Connection
The hot water pipe should be connected
to either of the RP¾/20 sockets marked
OUTLET at the top of the unit. For the
most economical operation of the water
heater, it is recommended that all hot
water lines are insulated. Please check
local regulations regarding the use of
hot water supply pipework that are not
made of copper.
Insulation of Pipes
All hot water pipes must be insulated
with UV stabilized insulation suitable
for solar working temperatures, e.g.
Armaex Insulation.
Note: a combined isolating valve/non-return valve/line strainer may be used.
Expansion valve only required where local regulations demand.
Union
Connection
Non-return
Valve
Line
Strainer
Cold Water
Inlet
Drain
Expansion
Valve
Isolating Valve
(Spindle Vertical)
Inlet Connections
Temperature Protection
Water heaters can produce very hot
water. To reduce the risk of scald injury,
it is mandatory under the requirements
of Australian Standard AS/NZS3500.4.2
that a suitably approved temperature
control device be tted to the hot water
supply to outlets used primarily for
personal hygiene. This valve should be
checked at regular intervals to ensure its
operation and settings remain correct.

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Electrical Connection
This water heater is designed for
single phase 240V A.C supply only.
The electrical connection must
comply with Local Supply Authority
Regulations and AS/NZS3000.
For models pre-wired with a exible
lead, if the supply cord is damaged, it
must be replaced by the manufacturer,
its service agent, or similarly qualied
person in order to avoid hazard.
For models not pre-wired with a exible
lead, connections are made at the
terminal block inside the water heater,
and a means for disconnection must
be incorporated in accordance with the
wiring rules.
Entry to the connection area is through
the hole beneath the element cover,
designed to accept a 20mm conduit.
The element cover may be removed by
undoing the two screws on the cover
and sliding the cover downwards to
disengage the top edge. Ensure that the
conduit entry is well sealed to achieve
correct weatherproong.
Note: This water heater is tted with
a thermostat and over-temperature
energy cut-out. Under no circumstances
should the water heater be operated
without both these devices being in the
circuit. Replacement must be carried
out only by a qualied electrician or the
manufacturer.
Danger: The operation of the thermal
cut-out indicates a possibly dangerous
situation. Do NOT reset the thermal
cutout until the water heater has been
serviced by a qualied person.
Caution: Water heater must be lled
with water before turning on the
electricity supply.
Electrician: Press the reset button on
thermostat to ensure over-temperature
cut-out is set.
When supply wiring has been connected,
supply wires must be kept lower than the
terminal block.

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Specifications
Tank Size 80L 125L 160L 250L 315L 315L
TWIN
ELEMENT
400L 400L
TWIN
ELEMENT
Storage Capacity (L) 90 128 164 259 324 324 416 416
Hot Water Delivery (L) 80 125 160 250 315 315 400 400
Twin Element Boost – – – – – 40 – 70
Net Weight Empty (kg) 40 48 59 88 103 103 114 114
Element(s) Sizes (kW) 1.8, 2.4,
3.6
1.8, 3.6 2.4, 3.6 3.6 3.6 2 × 3.6
or
2 × 4.8
3.6 2 × 3.6
Relief Valve:
Pressure (kPa) 1400 1400 1400 1000 1000 1000 1000 1000
Temperature (°C) 99
Power Rating (kW) 10kW
Nominal Dimensions
Tank Size 80L 125L 160L 250L 315L 400L
Total Height (A) 925 1062 1317 1444 1754 1703
Total Diameter (B) 490 532 532 617 617 705
Outlet Height (C) 750 857 1112 1231 1541 1466
Inlet Height (D) 175 206 206 215 215 240
Electrical Entry (E) 80 116 116 125 125 150
A
C
DE
B
Specifications

Owner’s Manual – Proflo Electric Storage Water Heaters
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Safety
This appliance is not intended for use
by persons (including children) with
reduced physical, sensory or mental
capabilities, or lack of experience and
knowledge, unless they have been given
supervision or instruction concerning
use of the appliance by a person
responsible for their safety.
Children and animals should be
supervised to ensure that they do not
interfere with the appliance.
Filling The Water Heater
Open all hot water taps. Open isolating
valve at the cold water inlet slowly and
allow water heater to ll until water ows
through the system. Close each hot
water tap after the air is expelled from
its line. As noted previously power is not
to be turned on until the water heater is
lled with water.
Water Quality
Your Dux water heater has been
manufactured to suit water conditions of
most Australian metropolitan supplies.
Please note that harsh water supplies
can have a detrimental effect on the
water heater and its life expectancy. If
you are unsure about your water quality
you can obtain information from your
local water supply authority.
The water heater is designed for use
in areas where the Total Dissolved
Solids (TDS) content of the water
supply is less than 2500 mg/L. In areas
where the TDS exceeds 600mg/L it
is possible that the magnesium alloy
anode (supplied in the heater) may
become over-reactive. To alleviate this,
the magnesium alloy anode should be
replaced with an aluminium alloy anode,
available from your local Dux supplier.
Water can also be very corrosive, the
measure of this is the saturation index.
If the water saturation index is greater
than 0.40, an expansion control valve
should be tted. If the index is greater
than 0.80, the water heater installed
should be a Hard Water Model. Please
consult our Service Department for
advice if required.
Caution
If the water heater is left in an operating
condition and unused for two weeks or
more, a quantity of hydrogen (which is
highly ammable) may accumulate in the
top of the water cylinder. To dissipate
this gas safely it is recommended that
a hot tap be turned on for several
minutes at a sink, basin or bath, but not
a dishwasher, clothes washer or other
appliance. During this procedure there
must be no smoking, open ame or
any other electrical appliance operating
nearby. If hydrogen is discharged
through the tap it will probably make an
unusual sound as with air escaping.
Where the water heater is not
installed in accordance with the listed
advice, the water heater will not be
covered by the Terms of Warranty.
Operating Instructions

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Safety Information
Warning
For safe performance, this water heater
is tted with:
1. Combination Thermostat and over-
temperature energy cut-out.
2. Combination Pressure &
Temperature Relief Valve.
These devices must not be tampered
with or removed.
The water heater must not be operated
unless each of these devices is tted
and in working order. The element(s)
cover should be removed only by an
electrician.
The electrical power supply switch must
be turned off and the fuse removed or
the circuit breaker isolated at the main
electrical supply switchboard before the
water heater electrical cover is removed.
Open the PTR Valve for approximately
10 seconds by lifting the lever on the
valve to ensure water is relieved to waste
through the relief drain pipe. Lower lever
gently and check that it closes correctly.
The PTR Valve must not be tampered
with or removed. The water heater must
not be operated unless this valve is
tted and in working order.
The PTR Valve should be checked for
adequate performance or replaced at
intervals not exceeding 5 years, or less
in areas where local regulations apply.
Important
The PTR Valve and its drain outlet pipe
must not be sealed or blocked. It is
normal for the PTR valve to leak a small
amount of water during heating cycles.
Danger
Failure to operate the relief valve easing
lever at least once every six (6) months
may result in a problem with the water
heater and in some cases the tank may
explode.

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Service Information
Six Monthly Service (By Owner)
Operate the Pressure & Temperature
Relief Valve for approximately 10
seconds by operating the easing lever
on the valve to ensure water is relieved
to waste through the relief drain pipe.
Check to ensure the valve closes
correctly.
Five Year Service (By Authorised
Personnel Only)
The ve yearly service should be carried
out by a licensed tradesperson. It is
recommended that this service be
carried out by your local Dux agent.
The service should include the following:
• Replace the Pressure &
Temperature Relief Valve.
• Replace the anode. (in areas of
harsh or adverse water conditions
it is recommended that you carry
out a more frequent check of your
anode’s condition, refer Operating
Instructions “Water Quality”)
• Flush the water heater by doing the
following:
i. Turn off the power.
ii. Turn off the cold water supply
to the water heater at the
isolating valve.
iii. Gently operate the easing lever
on the Pressure & Temperature
Relief Valve to release the
pressure in the water heater.
iv. Disconnect the cold water inlet
union to the heater and attach
a drain hose.
v. Gently operate the Pressure
& Temperature Relief Valve to
let air into the heater and allow
water to escape through the
hose.
vi. To ush the heater, carry
out steps (i) to (iv) above.
Disconnect the hot water
inlet union and attach a water
supply hose to the heater. Turn
on the water supply.
vii. Flush the heater until clear
water appears. Reconnect
all ttings, ll the heater and
restore the electricity supply.

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Troubleshooting
What Should I Check Before
Making A Service Call?
If there is not enough hot water, it is
recommended that the following points
be considered before making a service
call. If after checking the following points
the problem has not been identied,
please contact Dux on 1300 365 115.
No Hot Water
• Is the Pressure & Temperature Relief
Valve discharging too much water?
• Do you have the correct size water
heater for your requirements? Sizing
details are available from your Dux
supplier.
• Is one outlet (such as the shower)
using more hot water than you think?
• Carefully review the family's hot
water usage and if necessary
check the shower ow rates with a
bucket, measuring the amount of
water used over that period of time.
If it is not possible to adjust water
usage patterns, an inexpensive ow
control valve can easily be tted to
the shower outlet.
• Consider that during night time
heating, the time taken to heat
the tank can take longer so you
may nd that the tank has not fully
recovered from a period of heavy
usage the previous evening.
• Consider that often the hot water
usage of showers, washing
machines and dishwashers can
be under estimated. Review these
appliances to determine if your
daily usage is greater than the
storage volume of your water
heater. For example, if you have
a 315 litre storage tank and you
are using 450 litres of water it is
possible that there will be certain
times of the day where there is
insufcient hot water. It is also
advisable to inspect tap washers
etc. for leakage and replace if
necessary.
• Is there a leaking hot water pipe or
dripping hot water tap? A small leak
can waste a large quantity of hot
water.
• Replace faulty tap washers and
have your plumber rectify any
leaking pipe work.
Water Discharge from the PTR
Valve
Pressure & Temperature Relief Valve
(PTR)
It is normal for the PTR to allow a small
quantity of water to escape during the
heating cycle. The amount of discharge
will depend on hot water usage.
Continuous trickle (PTR)
This is most likely due to a build up of
foreign matter. In this case try gently
raising the easing lever on the Pressure
& Temperature Relief Valve for a few
seconds then release gently. This may

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Troubleshooting
dislodge a small particle of foreign
matter and rectify the fault.
Steady ow (PTR) – more than 20L per
day
This may be caused by excessive water
supply pressure, a faulty Pressure &
Temperature Relief Valve or a faulty
thermostat. Turn off the electricity supply
and contact Dux Hot Water.
High Electricity Bills
• Is the Pressure & Temperature
Relief Valve discharging too much
water?
• Is one outlet (such as the shower)
using more hot water than you
think? See “No Hot Water”.
• Is there a leaking hot water pipe
or dripping hot water tap? A small
leak can waste a large quantity of
hot water.
• Replace faulty tap washers and
have your plumber rectify any
leaking pipework.

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Warranty
Dux Hot Water Unit
Manufactured by Dux Manufactur-
ing Limited (“Dux”)
Terms of Warranty and Replace-
ment Guarantee
All Proo water heaters manufactured
and sold after 1 January 2011 are
backed by a comprehensive one (1) year
full parts and labour warranty (conditions
apply – see below).
Furthermore, the Proo tank includes a
guarantee to replace your hot water unit
if the inner cylinder fails within:
• ve (5) years (Proo 80L model)
• seven (7) years (Proo 125L, 160L,
250L, 315L and 400L models)
including labour (conditions apply – see
below).
The terms of the Warranty and
replacement guarantee are set out
below.
1 Year Comprehensive Warranty
Your Proo hot water system and its
components are covered by a one
(1) year (parts and labour) warranty
against defective factory materials or
workmanship from the date your hot
water unit is installed or two (2) years
from date of manufacture, whichever
occurs rst.
Replacement Guarantee
If an inner cylinder fails on a Dux hot
water unit within:
• a further four (4) years (Proo 80L
model)
• a further six (6) years (Proo 125L,
160L, 250L, 315L and 400L
models)
after the end of the initial one (1) year
warranty period, Dux will provide a
free replacement hot water unit at the
nearest approved Dux agent or Dux
ofce to the owner’s home. Under this
replacement guarantee, the transport,
installation and labour costs of delivering
the replacement hot water unit and
removing and replacing the existing
hot water unit with the replacement hot
water unit will be the responsibility of the
owner of the existing hot water unit.
Scope of Warranty and Replace-
ment Guarantee
In addition to the guarantees implied
by the Australian Consumer Law
(“ACL”), Dux provides a warranty for
the periods of time set out above (1
year plus a further period of years as
explained above under “Replacement
Guarantee”), after the date of installation
(or manufacture) of the hot water
heater (“the Unit”), that the Unit is free
from all defects in factory materials or
workmanship under normal use.
If the Unit fails to conform to this
warranty during the applicable period,

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Warranty
Dux will replace any failed component
or where necessary, in the absolute
discretion of Dux, replace the Unit free
of charge including reasonable labour
costs incurred in normal business
working hours.
Note: Where the date of completion
of installation is not known, then this
warranty will commence one (1) month
after the date of manufacture (refer to
the data label on the Unit).
This warranty only applies to defects
which have arisen solely from faulty
materials or workmanship in the Unit
and does not apply to other defects
which may have arisen as a result
of, without limitation, the following:
accidental damage, abuse, misuse,
maltreatment, abnormal stress or strain,
harsh or adverse water conditions
including excessive water pressure or
temperature, or neglect of any kind
of the Unit. Alterations or repair of the
Unit other than by an accredited and
licensed service agent or technician are
not covered. Attachment of accessories
or use of non genuine replacement
parts other than those manufactured
or approved by Dux are not covered by
this extended warranty.
This warranty applies only to the Unit
and does not cover any ancillary
plumbing or electrical parts supplied by
the installer such as pressure limiting
valve, tempering valve, line strainer,
stop cocks, non-return valve, electrical
switches, pumps or fuses, or faulty
installation.
The Unit must be installed by a licensed
plumber in accordance with information
set out in the Owner’s Manual and/
or Installer’s Guide supplied with the
Unit and/or any relevant statutory
requirements.
In addition to this extended warranty,
certain legislation (including the ACL)
may give you rights which cannot be
excluded, restricted or modied. This
extended warranty must be read subject
to such legislation and nothing in this
warranty has the effect of excluding,
restricting or modifying those rights.
If Dux fails to meet a guarantee implied
by the ACL, your remedy for such failure
may be limited to any one or more of the
following:
• replacement of the Unit;
• repair of the Unit;
• refunding the cost of the Unit;
• payment of reasonable costs of
having the Unit repaired;
• payment in respect of the reduced
value of the Unit.
Any defective part of the Unit must be
returned to the point of sale before
replacement can be considered under
the terms of this warranty. If the costs
of returning any defective parts are
unreasonable, please contact Dux on

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Warranty
1300 365 115 (Australia) or 0800 729
389 (New Zealand) so that we can
arrange a collection if appropriate.
Warranty claims can be made at the
point of sale or by posting or faxing a
warranty claim to Dux (contact details
listed below) within one (1) month of the
appearance of a defect. Warranty claims
under this extended warranty must
include the following details:
• Date of Purchase;
• Location of Purchase;
• Proof of Purchase;
• Contact Details
• Product Serial Number
Contact details
Dux’ contact details are as follows:
Postal Address:
Dux Manufacturing Limited
PO Box 209
Moss Vale, NSW, 2577
Australia
Telephone:
1300 365 115 (Australia)
0800 729 389 (New Zealand)
Facsimile:
(61 2) 4868 0257
Web:
http://dux.com.au/
Note: If the Unit is located in a
position that does not comply with
the installation instructions or relevant
statutory requirements, then this
extended warranty does not cover major
dismantling or removal of cupboards,
doors, walls or special equipment and/
or excessive labour, at the determination
of Dux, to make the Unit accessible for
repair or replacement.
As required by legislation, including
under the ACL, any claims for damage
to furniture, carpets, walls, foundations
or any other consequential loss either
directly or indirectly due to defects
of any kind in a Unit will only be met
by Dux where the damage could be
considered reasonably foreseeable.
Our goods come with guarantees that
cannot be excluded under the ACL. You
are entitled to a replacement or refund
for a major failure and for compensation
for any other loss or damage. You are
also entitled to have the goods repaired
or replaced if the goods fail to be of
acceptable quality and the failure does
not amount to a major failure.

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Inside the water heater carton you will nd a warranty card – please ll in the details and
return immediately. This will ensure prompt service under warranty, if required.
Product Warranty is applicable only in Australia and New Zealand.
See page 13 for terms of warranty.
Privacy Act Amendment (2000): If and whenever warranty service is required, your personal
details will be given to an Authorised Dux Service Agent only for the express purpose
of carrying out the arranged warranty service work agreed by you the client and Dux
Manufacturing Limited.
Your Details
For future convenience, ll in the following details and retain with your original invoice for your
own records.
Surname:......................................Given Name(s):...................................................
Address:..................................................................................................................
Town/Suburb:..........................................................................................................
State/Territory:............................. Postcode:....................
Date of Purchase:.......................... Purchased From:............................................
Model:.................................. Serial Number:..........................................................
Date of Manufacture:..............................................................................................
(Details on Data Label on water heater)
Installer’s Details:
Date of Installation:......................... Installer’s Name:.............................................
Address:..................................................................................................................
Installer’s Signature:...................................................................................
Service Details:
Date of Service:......................... Serviced By:..........................................................
Work Carried Out:......................................................................................................
..................................................................................................................................
..................................................................................................................................
Signature of Service Agent:........................................................................
Warranty Card

Owner’s Manual – Proflo Electric Storage Water Heaters
17
H0421 0421 Rev. G

Owner’s Manual – Proflo Electric Storage Water Heaters
H0421 0421 Rev. G
For advice, repairs and service, call:
1300 365 115 (Australia)
0800 729 389 (New Zealand)
Electric Storage Water Heaters