Dycor SmartVue Process Control Monitor User manual

Dycor Proprietary and Confidential
Dycor Technologies Inc.
4620 74 Avenue NW, Edmonton, Canada T6B 2K3
Telephone: [phone] Fax: [phone]
www.dycor.com
Process Control Monitor
Operator’s Manual
Revision 13

SmartVue Operator’s Manual
ii 10-0004-R13
Proprietary Notice
All rights reserved. This manual is for use by purchasers and other authorized users of the
SmartVue
TM
Process Control Monitor. This manual may not be copied, in whole or in part,
without the written consent of Dycor. Dycor reserves the right to change or improve its products
and to make changes in the content of this manual without obligation to notify any person or
organization of such changes or improvements. Go to www.smartvue.ca for current updates and
supplemental information concerning the use of this product.
SmartVue
TM
is a registered trademark of Dycor Technologies Inc. and may not be used without
the express written permission of Dycor.
Contact Information:
Dycor Technologies Inc.
4620 74 Avenue NW
Edmonton, Alberta
Canada T6B 2K3
Bus: 780-486-0091
800-663-9267
Fax: [phone]
E-mail: [email protected]
www.dycor.com
Revision Date: July 27, 2021
Copyright © 2021 Dycor Technologies Inc.

SmartVue Operator’s Manual
10-0004-R13 iii
Disclaimers/Warnings
SUITABILITY FOR USE — THIS PRODUCT IS NOT DESIGNED,
AUTHORIZED OR WARRANTED TO BE SUITABLE FOR USE IN
APPLICATIONS WHERE ITS FAILURE OR MALFUNCTION CAN
REASONABLY BE EXPECTED TO RESULT IN PERSONAL INJURY,
DEATH OR SEVERE PROPERTY OR ENVIRONMENTAL DAMAGE.
DYCOR ACCEPTS NO LIABILITY FOR INCLUSION IN SUCH EQUIPMENT
OR APPLICATIONS AND THEREFORE SUCH INCLUSION AND/OR USE IS
AT THE CUSTOMER’S OWN RISK.
DO NOT USE THE SMARTVUE TO DIRECTLY CONTROL EQUIPMENT
SUCH AS MOTORS, VALVES OR ACTUATORS NOT PROPERLY
EQUIPPED WITH SAFEGUARDS.
FOR SAFTEY PURPOSES, THE EARTH GROUND TERMINAL IS
ELECTRICALLY CONNECTED TO THE EXPOSED CONDUCTIVE PARTS
OF THE SMARTVUE. THE EARTH GROUND CONNECTION MUST BE
CONNECTED TO AN EXTERNAL EARTH GROUNDING SYSTEM.

SmartVue Operator’s Manual
iv 10-0004-R13
Statement of Limited Warranty
Dycor warrants the goods sold hereunder, under normal use and service as described in the
operator's manual, will be free from defects in materials and workmanship for a period of twelve
(12) months from the date of delivery to the original purchaser. Any product that is found to be
defective within the warranty period will, at the option of Dycor, be repaired or replaced.
This limited warranty does not cover losses or damages that occur in shipment to or from Buyer
or due to improper installation, maintenance, misuse, neglect or any cause other than ordinary
commercial or industrial application. This limited warranty is in lieu of all other warranties
whether oral or written, expressed or implied. Dycor’s liability shall not exceed the price of the
individual unit which is the basis of the claim. In no event shall Dycor be liable for any loss of
profits, loss of use of facilities or equipment or other indirect, incidental, or consequential
damages.
Trademarks
Products named in this document may include copyrights, trademarks, or registered trademarks
and are acknowledged as the property of their respective companies.
FCC Notification
This device complies with part 15 of the FCC rules. Operation is subject to the following two
conditions: 1) This device may not cause harmful interference and 2) this device must accept any
interference received, including interference that may cause undesired operation.
About This Manual
This manual covers the use of the SmartVue Process Control Monitor and is subject to change as
the product is developed. It describes:
How to use the graphic user interface
How to connect power and inputs/outputs to/from the SmartVue
How to configure the SmartVue and display data
How to panel mount the SmartVue

SmartVue Operator’s Manual
10-0004-R13 v
Contents
Proprietary Notice...........................................................................................................................ii
Disclaimers/Warnings....................................................................................................................iii
Statement of Limited Warranty .....................................................................................................iv
Trademarks ....................................................................................................................................iv
FCC Notification............................................................................................................................iv
About This Manual........................................................................................................................ iv
Contents .......................................................................................................................................... v
Figures..........................................................................................................................................viii
Tables.............................................................................................................................................. x
1.0 Introduction........................................................................................................................... 1
2.0 Getting Started...................................................................................................................... 2
2.1 Connecting Power.............................................................................................................. 2
2.2 Starting up the SmartVue .................................................................................................. 3
2.3 The Touch Screen Interface............................................................................................... 4
2.4 The Main Menu ................................................................................................................. 6
2.5 Special Icons...................................................................................................................... 9
3.0 I/O Configuration................................................................................................................ 10
3.1 Current Loop I/O............................................................................................................. 10
3.2 Multipurpose I/O (Digital I/O and Voltage Inputs)......................................................... 12
3.3 Total/Rate Counters......................................................................................................... 14
3.4 Temperature..................................................................................................................... 15
3.5 Voltage Outputs............................................................................................................... 16
3.6 Frequency Outputs........................................................................................................... 16
3.7 4-20mA Calibration......................................................................................................... 17
3.8 Logic Thresholds............................................................................................................. 17
4.0 Setting Up a Process ........................................................................................................... 18
5.0 Setting Up a Control Process.............................................................................................. 23
6.0 Assigning and Configuring a Meter.................................................................................... 27
7.0 Setting Up an Output .......................................................................................................... 32
7.1 Using the Current Loop Outputs ..................................................................................... 33
7.2 Using the Analog Voltage Outputs.................................................................................. 35
7.3 Using the Frequency Outputs.......................................................................................... 35
7.4 Using the Digital Outputs................................................................................................ 36
7.4.1 Threshold Mode........................................................................................................ 36
7.4.2 Latching Mode.......................................................................................................... 37
7.4.3 Switching Mode........................................................................................................ 38
7.4.4 Fixed Outputs............................................................................................................ 39
8.0 Run / Stop Modes................................................................................................................ 42
9.0 Ethernet Data Communications.......................................................................................... 44
9.1 Ethernet Settings.............................................................................................................. 44
9.2 Streaming Data via Ethernet............................................................................................ 46
9.3 Data Streaming Commands............................................................................................. 48
9.3.1 Stream Data Start (000) ............................................................................................ 49

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9.3.2 Stream Data Stop (001)............................................................................................. 50
9.3.3 Poll Data (002).......................................................................................................... 50
9.3.4 Error Responses ........................................................................................................ 51
9.3.5 Testing with Telnet................................................................................................... 52
9.4 Streamed Data Output ..................................................................................................... 53
10.0 SAE J1939 Communications........................................................................................... 58
10.1 Configuration ............................................................................................................... 59
10.2 Active Device List........................................................................................................ 61
10.3 SPN List ....................................................................................................................... 62
10.3.1 Add an SPN to the List.......................................................................................... 62
10.4 SPN (Data) Monitor..................................................................................................... 64
10.4.1 Display SPN data on the Meter Screen ................................................................. 64
10.5 User Device List........................................................................................................... 65
10.6 PGN Request List......................................................................................................... 66
10.7 Diagnostic Trouble Codes............................................................................................ 67
10.7.1 Configuration......................................................................................................... 67
10.7.2 Viewing Active DTCs ........................................................................................... 68
11.0 Serial Data Communications........................................................................................... 69
11.1 Streaming Data Serially ............................................................................................... 70
12.0 Modbus Communications................................................................................................ 74
12.1 Reading Process Data via Ethernet (TCP) ................................................................... 76
12.2 Reading Process Data Serially ..................................................................................... 80
12.3 Reading J1939 Data ..................................................................................................... 83
12.4 User Registers .............................................................................................................. 84
12.5 Communications Diagnostics....................................................................................... 85
13.0 Updating the Firmware.................................................................................................... 87
14.0 Password Protection ........................................................................................................ 89
15.0 File System...................................................................................................................... 91
15.1 Saving and Loading SmartVue Settings....................................................................... 92
16.0 Data Logging................................................................................................................... 95
16.1 Data Logging Setup and Status.................................................................................... 96
16.2 Exporting and Deleting Data Logs............................................................................... 99
16.3 Pausing Data Logging................................................................................................ 102
17.0 SmartVue Configuration................................................................................................ 103
17.1 Display Brightness ..................................................................................................... 103
17.2 Touch Screen Calibration........................................................................................... 104
17.3 Monitor Data.............................................................................................................. 105
17.4 Date and Time............................................................................................................ 105
17.5 Information................................................................................................................. 106
18.0 Self-Preservation ........................................................................................................... 107
19.0 Boot-up Options ............................................................................................................ 108
19.1 Testing the SmartVue’s Memory............................................................................... 108
19.2 System Information.................................................................................................... 109
19.3 LCD Brightness.......................................................................................................... 109
19.4 Touch Calibration....................................................................................................... 110
19.5 Load Application........................................................................................................ 110

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19.6 Color Bar.................................................................................................................... 110
20.0 SmartVue Remote.......................................................................................................... 111
20.1 Requirements.............................................................................................................. 111
20.2 Setting Up a SmartVue for Remote Access............................................................... 111
20.3 The SmartVue Remote Application........................................................................... 113
20.3.1 SV Remote Settings............................................................................................. 114
20.3.2 Connecting/Disconnecting................................................................................... 115
20.3.3 Displaying and Capturing Screen Images ........................................................... 115
21.0 Appendix ....................................................................................................................... 117
21.1 Mechanical Drawings................................................................................................. 117
21.2 Panel Mounting the SmartVue................................................................................... 118
21.3 Power and Signal Connections................................................................................... 119
21.4 Modbus Register Mapping......................................................................................... 122
21.4.1 Discrete I/O (Function Code 2 - Read Only bit) ................................................. 122
21.4.2 I/O Registers (Function Code 3 or 4 – Read Only)............................................. 123
21.4.3 Process/Control Registers (Function Code 3 or 4).............................................. 125
21.4.4 User Registers (Function Code 3, 4, 6 or 16 - Read or Write)............................ 125
21.4.5 J1939 SPN Registers (Function Code 3 or 4 - Read Only)................................. 127
21.4.6 J1939 DTC Input Register (Function Code 3 or 4 - Read Only 16-bit).............. 128

SmartVue Operator’s Manual
viii 10-0004-R13
Figures
Figure 2-1 External power connection.......................................................................................... 2
Figure 2-2 Splash screen............................................................................................................... 3
Figure 2-3 The Meter screen......................................................................................................... 3
Figure 2-4 The various keyboards for text/symbol entry.............................................................. 4
Figure 2-5 Decimal and hexadecimal keypads............................................................................. 4
Figure 2-6 The Main Menu screen................................................................................................. 6
Figure 2-7 Block diagram of the SmartVue’s menus and screens................................................ 8
Figure 3-1 The Configure I/O menu............................................................................................ 10
Figure 3-2 The Current Loop I/O configuration menu................................................................ 10
Figure 3-3 Configuration screens for Current Loop I/O.............................................................. 11
Figure 3-4 J1 wiring to use loop powered transmitter with power from the SmartVue.............. 11
Figure 3-5 The Multipurpose I/O configuration menu ................................................................ 12
Figure 3-6 The Total/Rate Counters configuration menu............................................................ 14
Figure 3-7 The Configure I/O - Temperature screen................................................................... 15
Figure 3-8 The Configure I/O - 0-10V OUT 1 screen................................................................. 16
Figure 3-9 The Configure I/O - FREQ OUT 1 screen................................................................. 16
Figure 4-1 A basic process.......................................................................................................... 18
Figure 4-2 J2 wiring for an RTD. ............................................................................................... 21
Figure 5-1 Block diagram of a closed-loop control process....................................................... 23
Figure 6-1 Meter screen elements............................................................................................... 27
Figure 7-1 J1 wiring to use 4-20mA OUT 1 in active mode...................................................... 34
Figure 7-2 J1 wiring to use 4-20mA OUT 1 in passive mode.................................................... 34
Figure 7-3 Voltage device connected to VOUT 1...................................................................... 35
Figure 7-4 Frequency input device connected to FOUT 1 ......................................................... 35
Figure 7-5 Digital output configuration screens......................................................................... 36
Figure 7-6 Digital output on/off behavior for Threshold mode.................................................. 37
Figure 7-7 Set Outputs screens for latching mode with an analog input source.......................... 37
Figure 7-8 Pressing an enabled indicator button on the Meter screen is a convenient way to clear
a latch condition............................................................................................................................ 38
Figure 7-9 Set Outputs screen for latching mode with a digital input source.............................. 38
Figure 7-10 Set Outputs screens for switching mode with a digital input source. ...................... 38
Figure 7-11 Output behavior for normal and inverted polarities................................................. 39
Figure 7-12 J1 and J2 wiring to use 4-20mA OUT 1 as external setpoint control source.......... 40
Figure 8-1 The Run / Stop menu.................................................................................................. 42
Figure 8-2 The Meter screen when the Stop Process Control mode is engaged......................... 42
Figure 8-3 The Meter screen when the Disabled Configuration mode is engaged..................... 43
Figure 9-1 The Ethernet Settings screen...................................................................................... 45
Figure 9-2 Ethernet Services Menu ............................................................................................. 45
Figure 9-3 Ethernet Settings - Data screen.................................................................................. 46
Figure 9-4 Ethernet Settings – Configure Auto Send screen....................................................... 47
Figure 10-1 The J1939 menu....................................................................................................... 59
Figure 10-2 J1939 Configuration with an address type of Arbitrary........................................... 59
Figure 10-3 J1939 Configuration with an address type of Fixed................................................. 59

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Figure 10-4 The J1939 Active Device List.................................................................................. 61
Figure 10-5 Active Device Info screen........................................................................................ 61
Figure 10-6 The SPN (Data) Monitor screen............................................................................... 64
Figure 10-7 The Active DTC Monitor screen.............................................................................. 68
Figure 11-1 Wiring to hook up a serial RS232 device................................................................. 69
Figure 11-2 RS232 Settings......................................................................................................... 70
Figure 11-3 RS232 Settings – Configure Auto Send screen........................................................ 71
Figure 11-4 Serial communications using PuTTY ...................................................................... 72
Figure 11-5 Sample serial data using PuTTY.............................................................................. 73
Figure 12-1 Example setup showing the many ways to connect Modbus devices....................... 74
Figure 12-2 The multitude of Modbus configuration screens that are accessible. ...................... 76
Figure 12-3 Modbus TCP slave configuration settings ............................................................... 76
Figure 12-4 Modbus TCP Master Connections list ..................................................................... 77
Figure 12-5 Modbus TCP Master Connection configuration...................................................... 78
Figure 12-6 RS232 Settings with MB Slave RTU serial mode................................................... 80
Figure 15-1 The File System menu.............................................................................................. 91
Figure 16-1 The Data Logging menu........................................................................................... 95
Figure 16-2 Data Logging Settings screen................................................................................... 96
Figure 16-3 The Data Logging Status screen .............................................................................. 99
Figure 17-1 Brightness configuration screen............................................................................ 103
Figure 17-2 Touch Screen Calibration screen .......................................................................... 104
Figure 17-3 The Monitor Data screen........................................................................................ 105
Figure 17-4 Date / Time screen ................................................................................................ 105
Figure 17-5 The Information screen .......................................................................................... 106
Figure 19-1 The Boot Menu ...................................................................................................... 108
Figure 19-2 The Flash ROM test will require that the application firmware be reloaded......... 108
Figure 19-3 Boot loader System Information screen................................................................. 109
Figure 19-4 Boot loader LCD Brightness adjustment screen.................................................... 109
Figure 19-5 Boot loader Touch Calibration screen.................................................................... 110
Figure 19-6 Boot loader Color Bar screen................................................................................. 110
Figure 20-1 The Ethernet Settings screen.................................................................................. 111
Figure 20-2 The Ethernet Settings – SV Remote screen ........................................................... 112
Figure 20-3 Link icons............................................................................................................... 113
Figure 20-4 The SmartVue Remote program window .............................................................. 113
Figure 20-5 SmartVue Remote displaying a remote screen....................................................... 116
Figure 21-1 Panel mounting cutout dimensions ....................................................................... 117
Figure 21-2 SmartVue dimensions ........................................................................................... 117
Figure 21-3 SmartVue installation – exploded view ................................................................ 118
Figure 21-4 SmartVue installed in panel.................................................................................. 118
Figure 21-5 Rear view of the SmartVue with terminal block layout........................................ 119

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Tables
Table 2-1 Special keyboard keys.................................................................................................. 5
Table 2-2 The Main Menu............................................................................................................. 6
Table 4-1 SmartVue Process Types............................................................................................ 18
Table 6-1 RTD Error Messages.................................................................................................. 31
Table 10-1 Status lamps and their meanings ............................................................................... 68
Table 12-1 DTC Modbus register mapping................................................................................. 84
Table 21-1 SmartVue Terminal Block Pinout .......................................................................... 119