Dynaset HG 1 User manual

HYDRAULIC GENERATORS
USER MANUAL
HG 1
HG 2 HG 3,5 HG 3,7
HG 4,1
HG 5
HG 6
HG 6,5
HG 6,6
HG 9
HG 10
HG 10,1
HG 12
HG 12,1
HG 15
HG15,1
HG 18
HG 20
HG 20,1
HG 25
HG 30
HG 30,1
HG 40
HG 50
HG 60
HG 70
Download PDF version from www.Dynaset.com/manuals Keycode: AGDB3F
06/18 rev 1.3

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Congratulations!
You have just purchased DYNASET hydraulic equipment!
The equipment allows you to maximize the productivity and
efficiency of your mobile machine. Read this User Manual
before using your new equipment. It contains important
information that will help you to take the full advance of the
technical features avaible in your equipment.
Please contact us for any feedback you might have on our
products. Your feedback is important to us for improving our
products and customer service.
We are constantly developing and releasing new innovations.
Please visit on our website and social media channels for the
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HYDRAULIC GENERATORS
TABLE OF CONTENTS
1. GENERAL 7
1.1. PRODUCT INFORMATION 7
1.2. PRODUCT IDENTIFICATION KEY 7
1.3. TYPE PLATE 8
1.4. HG’S LINE-UP 9
1.5. HG’S MAIN COMPONENTS 10
1.6. IP (Ingress Protection) CLASSIFICATION 10
1.7. VOLTAGE AND FREQUENCY 12
1.8. HYDRAULIC EQUIPMENT 13
1.9. ELECTRIC EQUIPMENT 14
1.9.1. SINGLE PHASE SOCKET PLUG TYPE 15
1.9.2. THREE PHASE SOCKET PLUG TYPE 17
2. SAFETY 19
2.1. SAFETY PRECAUTIONS 19
2.2. SAFETY EQUIPMENT 20
2.3. OPERATING SAFETY 20
2.4. MAINTENANCE SAFETY 21
2.5. WARNING LABELS 22
3. OPERATING PRINCIPLE 23
3.1. OPERATING DESCRIPTION 23
3.2. VOLTAGE CONTROL 23
3.3. PERFORMANCE OF AUTOMATIC FREQUENCY CONTROL 24
3.4. PRESSURE POWER RATIO 24
4. INSTALLATION 27
4.1. BEFORE INSTALLATION 27
4.1.1. HYDRAULIC SYSTEM OF A BASE MACHINE 27
4.1.2. DYNASET VALVES 34
4.2. INSTALLING A DYNASET HYDRAULIC PRODUCT 35
4.2.1. PLACING A DYNASET HYDRAULIC PRODUCT 35
4.2.2. INSTALLING DYNASET VALVES 35
4.2.3. CONNECTING HYDRAULIC HOSES 35
4.2.4. HYDRAULIC FLUIDS 37

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HYDRAULIC GENERATORS
TABLE OF CONTENTS
4.3. INSTALLING HG HYDRAULIC GENERATOR 37
4.4. GROUNDING 37
4.5. IP CODE REQUIREMENTS 39
4.6. OUTPUT FREQUENCY INSPECTION AT START-UP 39
4.7. K CABLE MODEL 40
4.7.1. CABLE CONNECTIONS 41
5. OPERATION 45
5.1. CONNECTING THE APPLIANCE 45
5.2. STOPPING THE HG HYDRAULIC GENERATOR 46
5.3. AMBIENT TEMPERATURE 46
6. MAINTENANCE 47
6.1. MAINTENANCE INTERVALS 47
6.2. HYDRAULIC FLUIDS 47
6.3. CLEANING THE HG 48
6.4. TEST SAFETY DEVICES 49
6.5. OUTPUT FREQUENCY ADJUSTING 50
6.6. TROUBLESHOOTING 54
7. MANUFACTURER’S LIMITED WARRANTY 57
8. PRODUCT DISPOSAL 59
9. DECLARATION OF CONFORMITY 61
10. TECHNICAL SPECIFICATIONS 63

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HYDRAULIC GENERATORS
TABLE OF PICTURES
Picture 1: Identication key for HG hydraulic generators.................................................................................................7
Picture 2: Type plate........................................................................................................................................................8
Picture 3: HG hydraulic generator line-up .......................................................................................................................9
Picture 4: Main assembly of the HG hydraulic generators..............................................................................................10
Picture 5: Single phase voltage and frequency map......................................................................................................12
Picture 6: Three phase voltage and frequency world map .............................................................................................13
Picture 7: Single phase sockets and plugs .....................................................................................................................16
Picture 8: Single phase plug and socket map ................................................................................................................17
Picture 9: IEC60309 three phase sockets and plugs .......................................................................................................17
Picture 10: NEMA three phase sockets and plugs...........................................................................................................18
Picture 11: HG hydraulic generators operating principle ...............................................................................................23
Picture 12: Automatic frequency control .......................................................................................................................24
Picture 13: Pressure/Power chart ..................................................................................................................................25
Picture 14: Open centre hydraulic system with load sensing variable displacement pump...........................................28
Picture 15: Connection gure for open centre hydraulic system with Load Sensing variable displacement pump........29
Picture 16: Closed centre hydraulic system with Load Sensing variable displacement pump........................................30
Picture 17: Connection gure for closed centre hydraulic system with Load Sensing variable displacement pump......31
Picture 18: Hydraulic system with xed displacement pump ........................................................................................32
Picture 19: Connection gure for hydraulic system with xed displacement pump.......................................................33
Picture 20: Load sensing valve LSV................................................................................................................................34
Picture 21: Priority valve PV-SAE...................................................................................................................................34
Picture 22: Location of the HG hydraulic generator .......................................................................................................35
Picture 23: Installing hydraulic hoses............................................................................................................................35
Picture 24: P-line operational hydraulic ow.................................................................................................................36
Picture 25: Base machine’s pumps................................................................................................................................36
Picture 26: Return line (T) pressure must be under 5 bars. ...........................................................................................36
Picture 27: Placement of the HG hydraulic generator with sucient room and ventilation...........................................37
Picture 28: HG hydraulic generator grounging, in picture HG 6,5 ..................................................................................38
Picture 29: IP23 and IP54 positioning ...........................................................................................................................39
Picture 30: Starting the HG hydraulic generator............................................................................................................39
Picture 31: Metering frequency from the socket............................................................................................................40
Picture 32: HG 40 cable model ......................................................................................................................................40
Picture 33: Connecting load to the HG hydraulic generator...........................................................................................45
Picture 34: Stopping the HG hydraulic generator ..........................................................................................................46
Picture 35: Power take o in higher temperatures ........................................................................................................46
Picture 36: Cleaning the HG hydraulic generator...........................................................................................................48
Picture 37: Testing the residual current device ..............................................................................................................50
Picture 38: Adjusting the RMP-cartridge.......................................................................................................................51
Picture 39: Adjusting the RPM-cartridge without installation valve 1...........................................................................52
Picture 40: Adjusting the RPM-cartridge without installation valve 2...........................................................................53

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HYDRAULIC GENERATORS
GENERAL
1. GENERAL
This manual contains general information about assembly, installation, operation
and maintenance of DYNASET HG hydraulic generators.
ATTENTION!
Read this user manual before installation, use or maintenance of the
HG hydraulic generator to ensure proper handling, operation and
maintenance right from the beginning. Pay attention to warnings and
safety instructions. READ CHAPTER„2. SAFETY“.
1.1. PRODUCT INFORMATION
HG hydraulic generators are compact and integrated all-in-one units, especially
designed for mobile installations. The generators use hydraulic power source to
operate and produce high quality electricity.The generators can be used to power
a wide variety of tools, appliances and electric machinery.
1.2. PRODUCT IDENTIFICATION KEY
The product identification key describes the characteristics of the DYNASET
product. The product identification key is on the product type plate which is
attached on to every DYNASET product.
Picture 1: Identification key for HG hydraulic generators
1. Product category, HG hydraulic generators.
2. Nominal power output. Generator’s theoretical power output in kVA.
3. The product series that the generator model belongs to.
4. AC frequency, 50/60 Hz, which the generator is build for.
5. Main output voltage of the generator.
6. Generator’s wiring model.
7. Products ingress protection (IP) class.
8. Nominal hydraulic flow. Theoretical hydraulic flow of the base machine
needed to operate the product.

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HYDRAULIC GENERATORS
GENERAL
9. Hydraulic output equipment attached to the product. READ CHAPTER„1.8.
Hydraulic equipment“.
10.Electric output equipment attached to the product. READ CHAPTER „1.9.
Electric equipment“.
11.Single phase power output socket type on the HG hydraulic generator.
READ CHAPTER„1.9.1. Single phase socket plug type“.
1.3. TYPE PLATE
Picture 2: Type plate
1. Product identification key
2. Product code
3. Serial number
4. Minimum hydraulic flow
5. Maximum hydraulic pressure
6. Production month / year
7. Three Phase: Main voltage
/ current, frequency,
IP classification.
8. Single Phase: Main
voltage/ current.
9. Manufacturer’s contact
information

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HYDRAULIC GENERATORS
GENERAL
1.4. HG’S LINEUP
Standard DYNASET HG hydraulic generators are divided into six groups. All groups
are divided based on their basic structure and IP classification.
1. HG 1 kW - 2 kW
2. HG 3,5 kVA - 5,0 kVA
3. HG 6,5 kVA - 12 kVA
4. HG 15 kVA - 20 kVA
5. HG 30 kVA - 70 kVA
6. HG P54 generators
Models are presented in picture 3 below.
Picture 3: HG hydraulic generator line-up

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HYDRAULIC GENERATORS
GENERAL
1.5. HG’S MAIN COMPONENTS
Picture 4: Main assembly of the HG hydraulic generators
1. Type plate1
2. Serial number1
3. Electric sockets1
4. Hydraulic return line (T)
5. Hydraulic pressure line (P)
6. Hydraulic motor
7. Residual current device
8. Voltage meter 1,2
9. Fuses 1
1Place may vary between models
2 Optional
1.6. IP Ingress Protection) CLASSIFICATION
HG hydraulic generators are IP classified according to the IEC standard 60529 for
the degrees of protection of electrical equipment.The protection class of standard
HG hydraulic generator complies the specifications IP23 or IP54. Also other IP
class generators are available by request.
HG hydraulic generator’s IP class is marked into the products identification key.
From the following chart you can check your IP class information.