Eads Racal Instruments 1264C User manual

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RACAL INSTRUMENTS
1264C
6-SLOT VXIbus MAINFRAME
PUBLICATION NO. 980827
EADS North America Defense Test and Services, Inc.
4 Goodyear, Irvine, CA 92618
Tel: [phone]; Fax: [phone]
[email protected]
[email protected]
[email protected]
http://www.eads-nadefense.com
PUBLICATION DATE: February 24, 2003
Copyright 1998 by EADS North America Defense Test and Services, Inc. Printed in the United States of America. All
rights reserved. This book or parts thereof may not be reproduced in any form without written permission of the publisher.
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THANK YOU FOR PURCHASING THIS
EADS NORTH AMERICA DEFENSE TEST AND SERVICES PRODUCT
For this product, or any other EADS North America Defense Test and Services, Inc. product that incorporates
software drivers, you may access our web site to verify and/or download the latest driver versions. The web
address for driver downloads is:
http://www.eads-nadefense.com/downloads
If you have any questions about software driver downloads or our privacy policy, please contact us at:
[email protected]
WARRANTY STATEMENT
All EADS North America Defense Test and Services, Inc. products are designed and manufactured to
exacting standards and in full conformance to EADS ISO 9001:2000 processes.
For the specific terms of your standard warranty, or optional extended warranty or service agreement, contact
your EADS North America Defense Test and Services, Inc. customer service advisor. Please have the
following information available to facilitate service.
1. Product serial number
2. Product model number
3. Your company and contact information
You may contact your customer service advisor by:
E-Mail: [email protected]
Telephone: [phone] (USA)
Fax: [phone] (USA)
RETURN of PRODUCT
Authorization is required from EADS North America Defense Test and Services, Inc. before you send us your
product for service or calibration. Call or contact the Customer Support Department at 1-800-722-3262 or 1-
949-859-8999 or via fax at 1-949-859-7139. We can be reached at: [email protected].
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PROPRIETARY NOTICE
This document and the technical data herein disclosed, are proprietary to EADS North America Defense Test
and Services, Inc., and shall not, without express written permission of EADS North America Defense Test
and Services, Inc., be used, in whole or in part to solicit quotations from a competitive source or used for
manufacture by anyone other than EADS North America Defense Test and Services, Inc. The information
herein has been developed at private expense, and may only be used for operation and maintenance
reference purposes or for purposes of engineering evaluation and incorporation into technical specifications
and other documents which specify procurement of products from EADS North America Defense Test and
Services, Inc.
DISCLAIMER
Buyer acknowledges and agrees that it is responsible for the operation of the goods purchased and should
ensure that they are used properly and in accordance with this handbook and any other instructions provided
by Seller. EADS North America Defense Test and Services, Inc. products are not specifically designed,
manufactured or intended to be used as parts, assemblies or components in planning, construction,
maintenance or operation of a nuclear facility, or in life support or safety critical applications in which the
failure of the EADS North America Defense Test and Services, Inc. product could create a situation where
personal injury or death could occur. Should Buyer purchase EADS North America Defense Test and
Services, Inc. product for such unintended application, Buyer shall indemnify and hold EADS North America
Defense Test and Services, Inc., its officers, employees, subsidiaries, affiliates and distributors harmless
against all claims arising out of a claim for personal injury or death associated with such unintended use.
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FOR YOUR SAFETY
Before undertaking any troubleshooting, maintenance or exploratory procedure, read carefully the
WARNINGS and CAUTION notices.
This equipment contains voltage hazardous to human
life and safety, and is capable of inflicting personal
injury.
If this instrument is to be powered from the AC line (mains) through an
autotransformer, ensure the common connector is connected to the neutral (earth
pole) of the power supply.
Before operating the unit, ensure the conductor (green wire) is connected to the
ground (earth) conductor of the power outlet. Do not use a two-conductor extension
cord or a three-prong/two-prong adapter. This will defeat the protective feature of
the third conductor in the power cord.
Maintenance and calibration procedures sometimes call for operation of the unit with
power applied and protective covers removed. Read the procedures and heed
warnings to avoid “live” circuit points.
Before operating this instrument:
1. Ensure the proper fuse is in place for the power source to operate.
2. Ensure all other devices connected to or in proximity to this instrument are properly grounded or
connected to the protective third-wire earth ground.
If the instrument:
- fails to operate satisfactorily
- shows visible damage
- has been stored under unfavorable conditions
- has sustained stress
Do not operate until, performance is checked by qualified personnel.
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1264C User Manual
i
Table of Contents
Chapter 1.............................................................................................................................1-1
GETTING STARTED .....................................................................................................................1-1
Product Description....................................................................................................................1-1
Key Features ..........................................................................................................................1-1
Portable Bench Top Mainframe..............................................................................................1-2
Rack Mount Configuration (5U Footprint)...............................................................................1-3
Modular Mainframe Design.....................................................................................................1-4
500 Watts Usable DC Power..................................................................................................1-5
Positive Pressure Cooling System..........................................................................................1-6
System Monitor.......................................................................................................................1-7
Rack Mount Options...............................................................................................................1-7
Backplane...............................................................................................................................1-7
Items Shipped With The 1264C..............................................................................................1-8
Spares & Optional Equipment ................................................................................................1-8
Chapter 2.............................................................................................................................2-1
CONFIGURING THE 1264C..........................................................................................................2-1
Using This Chapter.....................................................................................................................2-1
AC Mains Power.....................................................................................................................2-1
Site Considerations.................................................................................................................2-1
Installing VXI Modules............................................................................................................2-2
Installation and Removal of Card Guide Covers.....................................................................2-2
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1264C User Manual
ii
Installation of Rack Mount Options.........................................................................................2-3
Installing Blanking Panels.......................................................................................................2-4
Connecting Chassis Ground...................................................................................................2-5
Chapter 3.............................................................................................................................3-1
OPERATING THE 1264C..............................................................................................................3-1
Using This Chapter ....................................................................................................................3-1
1264C Front Panel .................................................................................................................3-1
1264C Rear View....................................................................................................................3-2
Power The Mainframe ON/OFF..............................................................................................3-2
Monitoring Basics ...................................................................................................................3-3
Backplane Connections..........................................................................................................3-4
Basic Functional Check..........................................................................................................3-7
Chapter 4.............................................................................................................................4-1
UNDERSTANDING THE 1264C....................................................................................................4-1
Overview ....................................................................................................................................4-1
Power Supply..........................................................................................................................4-1
Power Supply Interconnections..............................................................................................4-1
Power Supply Protections.......................................................................................................4-3
Backplane...............................................................................................................................4-3
AC Interface............................................................................................................................4-4
Cooling System.......................................................................................................................4-4
(Freestanding Unit Description)..............................................................................................4-4
Cooling The Power Supply.....................................................................................................4-4
System Monitor.......................................................................................................................4-4
Voltage Monitor ......................................................................................................................4-6
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1264C User Manual
iii
Fan Monitor.............................................................................................................................4-6
Temperature Monitor..............................................................................................................4-6
ACFAIL* and SYSRESET* Signals ........................................................................................4-6
Chapter 5.............................................................................................................................5-1
MAINTENANCE.............................................................................................................................5-1
What’s In This Chapter...............................................................................................................5-1
Calibration...............................................................................................................................5-1
Service Strategy .....................................................................................................................5-1
Service Interval.......................................................................................................................5-1
Preparation.............................................................................................................................5-1
Inspection and Cleaning.........................................................................................................5-2
Interior Cleaning .....................................................................................................................5-2
Exterior Cleaning....................................................................................................................5-2
Cleaning The Fan Filters ........................................................................................................5-3
Modular Component Removal and Replacement...................................................................5-4
Tools Required .......................................................................................................................5-4
Removal and Replacement of The Fan Assembly .................................................................5-5
Removal and Replacement of The Power Supply Assembly..................................................5-6
Removal and Replacement of The AC Mains Fuse................................................................5-8
Removing and Replacing The Card Guides.........................................................................5-10
Trouble-shooting The 1264C................................................................................................5-11
Assembly Drawings..................................................................................................................5-13
Parts List ..................................................................................................................................5-43
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