EaseTech ACCURON 7200 Series Installation instructions

eastech
eastech
ACCURON
®
7200
CARTRIDGE METERS
INSTALLATION &
OPERATING
MANUAL
4250 S. 76th E. Ave.
Tulsa, OK 74145
918-664-1212
800-226-3569
Fax: [phone]
email: [e-mail]
FLOW CONTROLS

INSTALLATION & OPERATING MANUAL
SCOPE OF MANUAL
ACCURON CARTRIDGE METER SERIES 7200
This manual contains information concerning the
installation, operation and maintenance of the Accuron
7200 Cartridge Meter. To ensure proper performance of
the meter, the instructions given in this manual should
be thoroughly understood and followed.
Keep the manual in a readily accessible location for
future reference.
Changes and additions to the original edition of this
manual will be covered by a “CHANGE NOTICE” supplied
with the manual. The change notice will explain any
changes made to the product described in this manual.

INSTALLATION & OPERATING MANUAL
UNPACKING & INSPECTION
ACCURON CARTRIDGE METER SERIES 7200
Retain the container and all packing material for possible
use in reshipment or storage.
Visually inspect the product and applicable accessories
for any physical damage such as scratches, loose or
broken parts, or any other sign of damage that may have
occurred during shipment.
Note: If damage is found, request an inspection by the
carrier’s agent within 48 hours of delivery and file a claim
with the carrier. A claim for equipment damaged in
transit is the sole responsibility of the customer.
To avoid damage in transit, Eastech Flow Controls
products are shipped to the customer in special shipping
containers. Upon receipt of the product, perform the
following unpacking and inspection procedures:
Note: If damage to the shipping container is evident
upon receipt, request the carrier to be present when the
product is unpacked.
Carefully open the shipping container following any
instructions that may be marked on the box. Remove all
cushioning material surrounding the product and
carefully lift the product from the container.

INSTALLATION & OPERATING MANUAL
TABLE OF CONTENTS
ACCURON CARTRIDGE METER SERIES 7200
TABLE OF CONTENTS
DailyTotals............................. 63
DataLogger.............................64
SetTime............................ 65
StorageRate......................... 65
SecondaryStorage..................... 66
LogChannels.........................66
LoggedGraph........................ 67
LoggedData......................... 68
AmountStored........................68
ClearData...........................68
SystemSet-up.......................... 69
Display............................. 70
Comm.Ports......................... 70
DisplayModes........................71
TotalReset...........................71
NewPassword........................ 71
DailyTotalReset.......................72
Sensor Option (Reverse Polarity & Power Mode) . . 72
MeterReset..........................73
NewFirmware........................ 73
FactoryAssistance.........................74
GeneralDescription....................... 2,3
General Specifications . . . . . . . . . . . . . . . . . . . . . 4, 5
Installation: Cartridge . . . . . . . . . . . . . . . . . . . . . 7-17
EnclosureMounting.....................18,19
Sensor Cable Preparation
VelocitySensors......................20-25
LevelSensor.......................... 26
Velocity and Level Sensor Wiring . . . . . . . . . . 27-33
PROGRAMMING ..................... 34-37
FunctionKeyF1........................38-40
FunctionKeyF2.......................... 41
FunctionKeyF3.......................... 42
FunctionKeyF4........................43,44
FunctionKeyF5.......................... 45
PROGRAMMING OPTIONS
Overview............................ 46,47
ReviewMeter........................... 49
Program............................... 50
MeasureUnits....................... 51-53
Level (H) Sensor Set-up . . . . . . . . . . . . . . . . . . . 54
Totalizer........................... 55-56
4-20mAOutputs..................... 57-58
Damping.............................59
LostSignalTime........................57
FlowSimulation........................ 60
ContactIntegrator...................... 60
SetPoints............................ 61
Relays...............................62
MeterFactor.......................... 62

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INSTALLATION & OPERATING MANUAL
2
ACCURON CARTRIDGE METER SERIES 7200
GENERAL DESCRIPTION LOW FLOW MONITORING
Accuracy ±3-5% (act.rate)
Turndown: 60:1 During periods
of minimal flow (Zero to 1/3
pipe diameter), the Accuron
measures flow within it’s low
operating range by utilizing the
highly efficient combination of
a trapezoidal flume and
ultrasonic level sensor.
HIGH FLOW MONITORING
Accuracy ±1-2% (act.rate)
Turndown: 60:1 During periods
of maximum flow (1/3 to full
pipe diameter). The Accuron
measures flow within its high
operating range by utilizing an
extremely accurate area-velocity
system that combines an
ultrasonic level sensor with a
pair of transit-time velocity
sensors.
The Series 7200 Cartridge Meter is designed to measure
flow in open channels or partially filled conduits. The
Cartridge Meter utilizes ultrasonic measurments
techniques to determine fluid velocity and fluid depth
for calculating volume of flow.
The Series 7200 Cartridge Meters are calibrated at the
factory to the application parameters provided by the
customer. On-site calibration of the system is usually
never required.
By combining proven flume/level sensor technology with
chordal transit-time velocity measurements, the Accuron
7200 (pat.pend.) ushers in a new age of highly efficient
open channel flowmeters consistently operating in a 1-
5% (actual rate) accuracy range.
Eastech combines two highly accurate and proven
technologies within a single-dual range unit. Low flows
are consistently measured by an extremely reliable
stainless steel trapezoidal flume/Teflon® level sensor
combination. Higher flows are accurately ascertained by
combining the same Teflon level sensor with a pair of
non-fouling transit-time velocity sensors. Transit-time
chordal measurement is the most viable technique for
predicting average velocity. It provides for detection of
chordal velocity across the entire path of the fluid being
measured.

5
INSTALLATION & OPERATING MANUAL
4
ACCURON CARTRIDGE METER SERIES 7200
GENERAL SPECIFICATIONS
Pipe Size Range 8“ to 24”
Output: Three 4-20mADC isolated; 850 ohms max.Flow,Level and Velocity
Three programmable relays,SPDT .25 amp @ 120 VAC,.5 amp @ 24 VDC
RS-232 Serial Port,9600 – 38400 Baud,Modbus ™ Protocol
RS-485 Serial Port optically isolated,Modbus
12VDC,100ma Maximum
Data Logger & software CD
Display Backlit LCD,160 x 128 pixel Graphic Module
Programming Front panel mounted 24 button keypad
Power 80/240 VAC 50/60 Hz or 12-24 VDC @ 150 mA continuous
Accuracy Low Flow +/- 3 to 5% of actual flow
High flow +/- 1-2% of actual flow
Sensors: Velocity Sensors:
Temperature Range: -20° to 160°F (-30° to 70°C)
Operating Frequency: 1280 KHZ
Housing: PVC
Cable: 30 feet of Triaxial PVC coated (standard)
Optional:1000 ft maximum
Level Sensor:
Temperature Range: -20° to 160°F (-30° to 70°C)
Operating Frequency: 51 KHZ
Housing: Teflon
Cable: 30 feet of Triaxial PVC coated (standard)
Optional:1000 ft maximum
Enclosure IP66,Nema 4x standard
Temperature Range -4° to 158°F (-20° to -70°C)
Optional w/ heater: -40°F to -158°F (-40° to -70°C)
CARTRIDGE: 304 Stainless Steel.
ULTRASONIC LEVEL SENSOR: The risk and expense
associated with repetitive confined space entry due to
fouled submerged sensor problems is eliminated by
utilizing an “above the flowstream” submersible Teflon
level sensor.
TRAPEZOIDAL FLUME: The flat straight through bottom
permits the flume to pass debris quite readily and
reduces the problem of sediment build-up upstream of
the flume.
TRANSIT-TIME VELOCITY SENSORS: Designed to
prevent the accumulation of rags, branches and similar
debris from interfering with the performance of the
transducers.

67
INSTALLATION & OPERATING MANUALACCURON CARTRIDGE METER SERIES 7200
FIELD READY INSTALLATION
THE CARTRIDGE METER IS A SINGLE FACTORY
INTEGRATED UNIT, DESIGNED FOR 30 MINUTE
FIELD INSTALLATION AND VALIDATION.
PRE-SIZED
Each field ready cartridge is pre-sized for it’s intended
application. Gasketed and manufactured of 304 stainless
steel, cartridges are installed within minutes.
PRE-ALIGNED
Installed accuracy is guaranteed through precision
factory alignment and calibration of each component
encased within the cartridge.
PRE-PROGRAMMED
Every Cartridge Meter is factory programmed in strict
accordance to customer supplied operating
specifications.

89
INSTALLATION & OPERATING MANUALACCURON CARTRIDGE METER SERIES 7200
CARTRIDGE INSTALLATION HARDWARE
(Supplied by Eastech)
Masonry drill bit (1)
Lag shields (4)
Flat washes (10)
Marker (1)
Turnbuckles (2)
Socket Drill Bit (1)
Lag bolts (4)

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INSTALLATION & OPERATING MANUAL
STEP 2
10
ACCURON CARTRIDGE METER SERIES 7200
STEP 1
Slide the Cartridge into the pipe until the
upstream flange is in contact with the wall.
The Cartridge should be installed in the
incoming pipe of the manhole.

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INSTALLATION & OPERATING MANUAL
STEP 4
12
ACCURON CARTRIDGE METER SERIES 7200
STEP 3
Use a pencil or marker and mark the four
slotted holes provided in the flange of the
Cartridge. Remove the cartridge from the pipe.
NOTE: If the sewer pipe is not flush with the
sewer wall, utilize the two turnbuckles
provided. Insert the hook end into the hole
below the handle of the Cartridge and attach
other end to the sewer wall with the lag bolt.
Rotate the Cartridge until the bubble in level
provided is centered.