Edsyn Soldavac TSX70 User manual

EDSYNÆINC. PHONE[phone] FAX(sales):818-997-0895 FAX(service):818-997-0460
instruction manual
Hot Gas + Hot Tip
Desoldering
MADE
IN
U.S.A.
SMT Reflow Vacuum
Workstation
ï COMPLIES WITH MIL-S-45743E, MIL-STD-2000, DOD-STD-2000-1B,
WS6536E AND ESD SPEC, DOD-STD-1686, DOD-HDBK-263
TSX70

Solder-Handling Station
(Hot Gas & Hot Tip Desoldering)
5.
7.
7.
8.
9.
10.
12.
6.
4.
3.

° ° ° °
Solder-Handling Station
(Hot Gas & Hot Tip Desoldering)

(B
C)
A)
E)
F)
G)
D)
ï Tool should be place in
Holder when not in use.
ï Hot Gas flow will stop if Tool
is placed in the Holder.
DAMAGED CORD SHOULD
ONLY BE REPLACE BY AN
EDSYN-CERTIFIEDTECHNICIAN
Hand Tool
FEATURES
A ) Gas Heater.
B) Desoldering Head Housing.
C) Desoldering Tip.
D) 24V Power Input, turn clockwise to engage.
E) Gas Connector, turn clockwise to engage.
F) Vacuum Line, connect to AFX73.
G) Trigger, activates vacuum.
H) Cleaning Tool.
Power Supply
FEATURES
(A
(C
(F
(J
(H
(M
(B
(E
(D
(I
A ) Tool Pod, equipped with micro-switch to activate gas & vacuum.
B) Gas Flow Control in standard cubic feet per hour delivered to
Desoldering Tip.
C) Power Switch, to activate WorkStation.
D) Temp. Control Knob, Heater for Desoldering.
E) Temp. Control Knob, Heater for Gas.
F) SH232 Sponge Holder, with cleaning sponge.
G) Gas Output, controlled flow.
H) Power output, 24V, controlled
I) WT623 Tip Wrench
J) AFX73 Filter, NOTE VACUUM FLOW DIRECTION.
K) Gas Input, color coded sleeve.
L) Shop air input.
M) CSX70 Cleaning Tool
(G
(K
(L
ESD Safe

°C).
°F

ADJUSTMENT
While Tool is in the
Pod, push handle
down and twist.
Twist until it locks into 1 of it's 4 positions.
Twisting counter-clockwise will permit a 1800
turn. Twisting clockwise will permit a 900turn.
Note: Head Assembly does not make a full 3600turn
Use this wrench to remove
or intall tips
CHANGING TIP
TSX713
Desoldering Tip
INSTALLING:
Tighten this last
Tighten this first
Should be done while the tool is
cool.
REMOVING:
Loosen this first
Lossen this last
adjustment
screws
To tilt the Head Assembly, loosen (2) Adjust-
ment Screws. Tilt the Head Assembly to de-
sired position and retighten screws.
Tip
Cleaning Shaft Handle
Retaining Sleeve
ITISRECOMMENDEDFOR THE
OPERATOR TO REMOVE AND
INSPECTTHE TIPDAILY.
REPLACE TIP THERE IS ANY SIGN OF
CORROSION . DOING THIS WILL
ALSO PREVENT THE TIP FROM
SEIZING ON TO THE HEATER.
Before tightening the Retaining
Sleeve
Check tip alignment by inserting the end of the
Cleaning Shaft handle inside the tip, then tighten
Retaining Sleeve

AF625
OS133
SC525
MS229
FC639
OS130
OS132
LockNut Handle
Cover
Trigger
Place inside Housing & push O-Ring over HT01.
REMOVE GUIDE AFTER USING.
Hook
TSX70 Tool Housing
Place Cleaning Shaft & Tip/O-Ring Guide in HT01 Tube.
SafetyCover
Cleaning Shaft Holder
Spring Seat
OS730
O-Ring Set
To clean wall of Housing, Remove
Mica Sheet.
Rotate Cleaner while pushing in.
Push Cleaner all the way to remove
HT01 Tube.
Remove O-Ring by using the Hook.
HT01
OS133
HT01 & OS133 Replacement
Cleaning the Desoldering Head Housing
O-Rings Replacement
inside Valve Assembly
a) Unscrew Lock Nut at the end
of the Tool Handle.
b) Remove Handle Cover.
c) Slide out Valve Assembly
while placing your finger
over the Spring Seat. BE
CAREFUL NOT TO LET THE
SPRING AND THE SPRING
SEAT SHOOT OUT FROM
THEHOUSING
d) Clean all parts with alcohol
only.
e) Replace OS730 O-Ring Set
(set of 3).
f) Lube new O-Rings with
OL111 O-Ring Lube.
Make sure wires and hoses
are
not pinched or kinked.
CLEANING & MAINTENANCE
1. Replace AF625 Filter.
2. Clean SC525.
3. Clean or replace OS133 if neccessary.
4. Replace MS229.
5. Replace worn-out Tip.
INSPECT OVER-ALL TIP
CONDITIONREGULARLY.

AF110S Silencer
AFX73 Maintenance
Install as shown
AF629
Felt Filter
(insert inside cap)
AF040
Foam Filter
SR305
SR304
AF040
Foam Filter
SR266
in
out
If flux gets in the venturi, disconnect the AFX73 and
AF110S. Flush the venturi with alcohol. You may
need to pump the alcohol through the venturi.
Replace dirty Filter Element.
Clean SR304 and SR305 with
alcohol.
Tip Wrench can be
used to remove SR266
filter cap.
SR533 AF040 SR636
WT623
CSX70 AF110S

3

DESCRIPTION
1SR341 Heater Assy. 24V, Hollow Threaded 1
2SR342 Housing, Hot Gas Heater 1
3SR343 Set Screw 1
4HS304 Low Static Silicone Hose, 3/32 i.d. 2
5HT01 Hot Tube 1
6AC737 Accumulator Bushing 1
8SR007 Nut, Hex, 2-56 3
9SR170 Nut, Hex, Cap, 8-32 1
PART NO.
ITEM
NO.QTY
REQ'D
TSX70-1 ÆSOLDER HANDLING TOOL SPARE PARTS LIST

10 SR006 Index Flange (nut side) 1
11 SR122 Screw, Pan Hd, Slotted, 2-56 x 1/8 3
12 SR440 Housing, Desold Head Assy. 1
13 SR345 Screw, Pan Hd, Phillips, 4-40 x 3/8 2
14 SR119 Teflon Spacer 1
15 SR120 Heater Element, 24V, 70W 1
16 SR117 Teflon Bushing 1
17 SR118 Heater Restrainer 1
19 OS731 O-Ring for Heater Bushing and End Cap 2
20 OS133 Silicone Washer 1
21 SR145 Teflon Braided Fiberglass 2
22 RSX72 Retaining Sleeve for Heater Assy. 1
23 TSX713 Desoldering Tip 1
24 SR629 Head Shaft 1
26 SR126 Washer, Nylon 2
27 SR121 Grounding Wire 1
28 SR005 Index Flange (screw side) 1
29 SR169 Washer, Flat, .32 O.D. x .17 I.D 1
30 SR008 Screw, Flat Head, Slotted, 2-56 x 1 2
31 SR168 Screw, Pan Head, Phillips, 8-32 x 1 1
32 SC525 Solder Cone 1
33 AF625 Felt Filter (set of 10) 1
35 SR148 Housing for End Cap 1
36 OS132 O-Ring for Elbow Connector of End Cap 1
37 SR147 Elbow Connector of End Cap 1
38 MS229 Mica Sheet 3
39 SR128 Trigger 1
40 SR348 Gas Tube 1
41 SR349 Handle Base 1
42 SR125 Spring for Head Shaft 1
43 SR127 Retaining Nut for Head Shaft 1
44 SR129 Valve Housing 1
46 OS730 O-Ring Set for Valve Assy. (3 O-Rings) 1 set
48 SR130 Poppet (O-Ring included) 1
49 SR131 Spring 1
50 SR132 Seat for Spring 1
51 SR350 Handle Cover 1
52 FC639 End Cap Assy. 1
55 SR352 Fitting, Quick Disconnect, Female 1
56 HL603 Hose, Low Static Silicone, 3/16 i.d. 5"
57 SR353 Plug, Male Cable Connector 1
60 SR393 Retaining Nut for Handle 1
62 SR143 Wire Guide, 3/8 Length, Nylon 2
68 SR335 Valve Assy. 1
69 SR356 Hose and Wiring Assy. 1
PART NO.
QTY
REQ'D
DESCRIPTION
ITEM
NO.

5
12
11
6
4
13
7
4
17
1
8
7
71
59
62
81
19
19
19
55
9
80
24
28
28
54
13
11
17
82
18
17
18
13 70
63
87
87
88
88
89
90
91
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
83
86
86

ITEM
NO. PART NO. DESCRIPTON QTY REQ'D
1SR408 Solenoid and Vacuum Ejector Assembly 1
2 SR068 Temperature Control Knob for Dual Station 2
3 SR376 Tool Pod Holder for Hot Gas Tool 1
4 SR375 Flow Meter 1
5 SR443 Mounting Bracket for Flow Meter 1
6 SR065 Power Switch 1
7 SH232 Low Profile Sponge Holder Tray 1
8 RS199 Replacement Sponge 1
9 LC363 Locking Collar for 1/4 in. Hose (set of 5) 4
10 HB357 Threaded Hose Barb Fitting 2
11 SR428 Male Coupling Quick-Disconnect for 1/8 in. Hose 1
12 SR378
Black Twin Tubing Polyurethane Hose ID: 1/8in. (sold per foot)
72 in.
13 SR283 Black Polyurethane Hose ID: 1/8 in. (sold per foot) 6.96 in.
14 SR380 Front Control Panel Label 1
15 SR310 Temperature Calibration Label for Right Side 1
16 SR311 Temperature Calibration Label for Left Side 1
17 SR351 Black Polyurethane Hose ID: 1/16 in. (sold per foot) 22.92 in.
18 SR381 Elbow Connector ID: 1/16 in. (set of 3) 3
19 SR382 Elbow Connector ID: 1/8 in. (set of 3) 4
20 SR383 Fitting Reducer (set of 3) 2
21 SR384 Button Head Socket Screw 2
22 SR385 Button Head Socket Screw 2
23 SR386 Power Cord Assembly with Fuse and Connectors 1
23a SR026 Power Cord Only 1
24 SR418 Micro-Ejector Vacuum Generator 1
25 SR115 Retaining Plate for Micro Switch 1
26 SR113 Pump Cut-Off for Micro Switch 1
27 SR114 Push Rod for Switch on Holder 1
28 SR419 4 Way Normally Close Solenoid Valve 2
29 SR431 Flat Washer 4
30 SR388 Hex Nut 4
31 SR246 LED Assembly Green Lens Included 2
32 SR243 Temperature Control Potentiometer Assembly 5K 2
33 SR255 Spacer for Potentiometer Pod Dia: 1 in. 2
34 SR387 Dual Primary Transformer 1
35 SR106 Fuse 1
36 SR370 Parallel Solderless Non-Insulated Connector 2
37 SR371 Clear Shrink Sleeve Dia: 1/4 in. (sold per foot) 1.92 in.
38 15242W45 Circuit Board Assembly for Left Hand Side 1
39
15242W70H10
Circuit Board Assembly for Right Hand Side 1
40 SR432 3 Circuit VH Housing Connector (set of 3) 2
41 SR389 2 Circuit VH Housing Connector (set of 3) 1
42 SR390 Blue Shrink Sleeve Dia: 3/64 in. (sold per foot) .96 in.
43 SR433 Non-Insulated Flag Connector (set of 5) 7
44 SR437 Red Fully Insulated Female Connector (set of 5) 2
45 SR436 2 Circuit HR Receptacle Connector (set of 3) 1

ITEM
NO.
PART
NO. DESCRIPTON QTY REQ'D
46 SR438 3 Circuit HR Receptacle Connector (set of 5) 1
47 SR435 Non-Insulated Flag Connector 3
48 SR434 Armid Paper Insulator (sold per square foot) 1
49 SR400 Non-Insulated Ring Tongue Connector (set of 5) 2
50 SR011 Phillips Pan Head Self Tapping Screw 4
51 SR017 Hex Nut 8
52 SR139 Star Lock Washer 8
53 SR144 Phillips Round Head Screw 4
54 SR420 Red Male Connector (set of 5) 2
55 SR1301 Philips Flat Head Screw 1
56 SR402 Female Coupling Quick Disconnect Fitting for 1/8 in. Hose 1
57 SR352 Male Coupling Quick Disconnect Fitting for 1/16 in. Hose 1
58 SR016 Flat Washer 8
59 SR417 Cover for Solenoid and Vacuum Ejector Assembly 1
61 SR251 Rubber Feet (set of 4) 4
62 SR774 Phillips Flat Head Screw 4
63 HS307 Static-Safe Silicone Black Hose ID: 1/8in. (sold per foot) 17.04 in.
64 SR403 Cooling Fan Circuit Board Assembly 1
65 SR404 Top Cover 1
66 SR405 Bottom Case 1
67 SR406 Female 5-Pin Circular Socket Connector 1
68 SR430 Molded Frame Plate for Connector 1
69 SR241 Slide-On Strain Relief for Power Supply Cord 1
70 SR261 Male Mini Barbed Fitting for 1/8 in. Hose 1
71 SR409 Cleaning Instruction Label 1
72 SR439
Self-Adhesive Holder Clip for Tools and Accessories (set of 2)
4
73 AFX73 Condenser and Filter Assembly 1
74 SR410 Flat Spacer for Tool Pod 1
75 SR411 Flat Spacer with Stem for Tool Pod 1
76 SR412 Round Head Slotted Screw 4
77 SR413 Fan Guard Grill for Cooling Fan 1
78 SR414 Fan Assembly with Connector 1
79 SR016 Flat Washer 4
80 SR425 Female Coupling Quick Disconnect for 1/16 in. Hose 1
81 SR694
Phillips Pan Head Steel Screw for Air/Vacuum Pump Assembly
1
82 SR427 Female Coupling Quick Disconnect for 1/16 in. Hose 1
83 SR416 Self-Adhesive Wrench Hanger Holder 1
84 SR415 Terminal Crimp for VH Connector (10 per bag) 10
85 SR229 Edsyn Medallion Logo 1
86 HB359 Quick Disconnect Fitting 2
87 AF629 Felt Filter for AFX73 (set of 10) 2
88 AF040 Replacement Muffler Filter (set of 10) 2
89 SR304 Flux Condenser and Cooling Fin for AFX73 1
90 SR305 Aluminum Barrel for AFX73 1
91 SR266 End Cap for Muffler 2
92 CSX71 Tip Cleaning Shaft and O-Ring Guide for CSX70 Dia: .05 in. 1

ITEM
NO.
PART
NO. DESCRIPTON QTY REQ'D
93 CSX70 Maintenance Tool with CSX71 Tip Cleaning Shaft Dia: .22 in. 1
94 SR307 Drill Hook for CSX70 Cleaning Tool System 1
95 SR308 Set Screw for Socket on CSX70 Cleaning Tool System 1
96 SR309 Protective Cover for Hook of CSX70 Cleaning Tool System 1
97 SR444 Bushing for Stainless Steel Tubing OD: 1/4 in. 1
98 SR306
Hex Handle for CSX70 Cleaning Tool System (includes SR308)
1
99 WT623 Dual Open-End Tip Wrench 1
100 SR442 White Wire 24 AWG (sold per foot) 7.92 in.
101 SR445 Black Wire 22 AWG (sold per foot) 12 in. 3@
10.44 in. 2@
4.44 in. 2@
1.92 in. 3@
102 SR446 White Wire 22 AWG (sold per foot) 12 in. 2@
4.44 in. 2@
11.4 in.
15 in.
103 SR447 Red Wire 22 AWG (sold per foot) 12 in.
104 SR448 Green Wire 18 AWG (sold per foot) 5.04 in.
105 HS320 Black Static-Safe Silicone Hose ID: 1/4 in. (sold per foot) 3 in.
106 SR050 Cable Tie (set of 5) 7
107 SR051 Mount for Cable Tie (set of 2) 1
108 SR126 Nylon Washer 2
84
40
41
84
45
46
47
43
49
Connectors

EDSYN