EGON HARIG flamtron FL (Ex) d 07 Series Installation and operation manual

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
Assembly, Installation and Commissioning Instructions
Maintenance, Repairs and Spare Parts
Table of contents:
1. Explanations about the operating instructions............................................................................2
1.1. General symbols used..............................................................................................................2
1.2. Multi-functional LED symbols used (RGB)................................................................................2
1.3. Relay symbols used (K1 - K3) ..................................................................................................3
1.4. Fieldbus symbols used (FB) .....................................................................................................3
1.5. Structure of the warning messages, general notes...................................................................3
2. General safety instructions...........................................................................................................4
2.1. Safety instructions for staff .......................................................................................................4
2.2. Prior to assembly, installation and commissioning, work...........................................................4
2.3. When operating the UV flame detector.....................................................................................4
2.4. Intended scope of application...................................................................................................5
3. Assembly........................................................................................................................................6
3.1. Defining the assembly location.................................................................................................6
3.2. Tools for assembly ...................................................................................................................7
3.3. Mounting of the UV flame detector ...........................................................................................7
4. Installation......................................................................................................................................8
4.1. General installation...................................................................................................................8
4.2. Opening / closing enclosure cover............................................................................................9
4.3. Connecting the protective conductor to the UV flame detector................................................10
4.4. Connecting the connector cable to the UV flame detector ......................................................10
5. Commissioning............................................................................................................................12
5.1. Prior to commissioning the UV flame detector type: FL (Ex) d 07-.-RE-..................................12
5.2. Functions test of the UV flame detector type: FL (Ex) d 07-.-RE-............................................12
5.3. Prior to commissioning the UV flame detector type: FL (Ex) d 07-.-FB-..................................14
5.4. Functions test of the UV flame detector type: FL (Ex) d 07-.-FB-............................................15
5.5. Fire alarm test of the UV flame detector type: FL (Ex) d 07-.-RE-...........................................18
5.6. Fire alarm test of the UV flame detector type: FL (Ex) d 07-.-FB-.. .........................................20
6. Maintenance .................................................................................................................................22
6.1. Regular maintenance tasks....................................................................................................22
6.2. Cleaning tasks........................................................................................................................22
7. Repairs and Spare Parts..............................................................................................................23
7.1. Repairs...................................................................................................................................23
7.2. Spare parts.............................................................................................................................25
7.3. Threaded versions of housing top and bottom........................................................................26

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
1. Explanations about the operating instructions
1.1. General symbols used
Tasks to be performed by the staff
Response to tasks
Notes and recommendations
WARNING
Warning of dangerous live voltage
Warning of danger of explosion - protection
1.2. Multi-functional LED symbols used (RGB)
Multi-functional LED (RGB)
Solid light
Multi-functional LED (RGB)
Blinking = clock ratio ON /OFF 1 : 1
Multi-functional LED (RGB)
Flashing = clock ratio ON /OFF 1 : 4
Multi-functional LED (RGB)
Solid light
Multi-functional LED (RGB)
Blinking = clock ratio ON /OFF 1 : 1
Multi-functional LED (RGB)
Flashing = clock ratio ON /OFF 1 : 4
Multi-functional LED (RGB)
Solid light
Multi-functional LED (RGB)
Blinking = clock ratio ON /OFF 1 : 1
Multi-functional LED (RGB)
Flashing = clock ratio ON /OFF 1 : 4
Multi-functional LED (RGB)
Flashing = clock ratio ON /OFF 1 : 4
Multi-functional LED (RGB)
OFF = is not illuminated
LED
OFF
LED
Flash
LED
Flash
LED
Blink
LED
LED
Flash
LED
Blink
LED
LED
Flash
LED
Blink
LED

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
1.3. Relay symbols used (K1 - K3)
Relay – K1 (fire alarm)
Ready
Relay – K1 (fire alarm)
Fire alarm
Relay – K2 (general fault)
Ready
Relay – K2 (general fault)
General fault
Relay – K3 (max. temperature)
Ready
Relay – K2 (max. temperature)
Max. temperature
1.4. Fieldbus symbols used (FB)
Data word: Current status UV flame detector (bit 4 deleted = 0)
Ready
Data word: Current status UV flame detector (bit 4 set = 1)
Fire alarm
Data word: Current status UV flame detector (bit 5 deleted = 0) ready
Data word: Current status UV flame detector (bit 5 set = 1)
General fault
Data word: Current status UV flame detector (bit 6 deleted = 0)
Ready
Data word: Current status UV flame detector (bit 6 set = 1)
Max. temperature
DP - Slave
Failed
1.5. Structure of the warning messages, general notes
Warning messages
WARNING
Description of the danger!
Tasks to be performed by the staff
Response to tasks
General notes
Notes and recommendations
FB Master IN
DP – Slave
Failed
FB Master IN
Reg. 0002/Lo
Bit 6 = 1
FB Master IN
Reg. 0002/Lo
Bit 6 = 0
FB Master IN
Reg. 0002/Lo
Bit 5 = 1
FB Master IN
Reg. 0002/Lo
Bit 5 = 0
FB Master IN
Reg. 0002/Lo
Bit 4 = 1
FB Master IN
Reg. 0002/Lo
Bit 4 = 0
K3
K3
K2
K2
K1
K1

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
2. General safety instructions
2.1. Safety instructions for staff
The operating instructions contains basic safety instructions that must be observed for
assembly, commissioning, testing, maintenance, repairs and for trouble.
Failure to observe them may result in injuries or damage.
WARNING
Unauthorized work on UV flame detector!
May result in injuries or damage.
Work such as:
Assembly, installation, commissioning, testing, maintenance, repairs and
troubleshooting must only be performed by trained personnel.
2.2. Prior to assembly, installation and commissioning, work
Read operating instructions completely.
If anything is unclear, please contact Egon Harig GmbH.
The national erection and installation regulations apply.
such as IEC/EN 60079-14
2.3. When operating the UV flame detector
WARNING
Never operate the UV flame detector without a protective grille or if the grille is
damaged!
May result in injuries or damage.
The UV flame detector must not be put into operation or operated without a
protective grille or if the grille is damaged, risk to the explosion protection.
Observe the safety instructions in the operating manual.
Observe all national safety and accident prevention regulations.
Only operate the UV flame detector in accordance with the output data as
shown
on the name plate and in the corresponding datasheets.
Drawing no.: 4.09262.10-1 or 4.09262.13-1 or 4.09262.14-1 or 4.09262.15-1
Any work not described in this operating manual require
our consent in advance.

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
Damage to the UV flame detector may override the explosion protection.
Alterations or changes made to the UV flame detector that impact the explosion
protection are prohibited.
Only assemble and operate the UV flame detector in undamaged, dry and clean
state
2.4. Intended scope of application
WARNING
Only operate the UV flam
e detector as intended!
Failure to do so will void the manufacturer's liability and warranty.
Only use the UV flame detector in compliance with the operating conditions
defined in this operating manual.
The UV flame detector may only be operated in potentially explosive
atmosphere in accordance with these operating instructions.

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
3. Assembly
3.1. Defining the assembly location
If exposed to all weather conditions, we recommend to equip the UV flame
detector with a
Weather protection hood, type: WH d 07, part ID: 80621.
For dimensions and mounting measurements of the UV flame detector, refer to:
Drawing no.: 3.09262.1-1 or 3.09262.10-1
When defining the installation location of the UV flame detector, account for the
visual viewing angle of the device,
vertically / horizontally, it is: α = 90°
However, the response sensitivity reduces towards the sides.
For this reason, face the UV flame detector directly towards the
object to be monitored.
Because the flame detection depends on the intensity of the flame and its
distance to the UV flame detector, it must be installed as close as possible to
the object to be monitored.
For space monitoring, account for the visual viewing angle of the detector.
If the device is to be installed in outside areas or in roof-covered halls (tank
storage monitoring, gas stations or similar),
please be advised that even such gas flaring flames, gas and welding flames as
well as electric arcs of
electric welding devices and electric railway overhead lines that are far away
can trigger the detector. In cases such as these, it is critical to coordinate the
sensitivity setting of the detector with the plant in advance.
In rooms with a high level of dirt content (dusty atmosphere or with high oil
content), install the UV flame detector so that it is
preferably ventilated with fresh
air and so that no oil deposits or dust can form on the viewing pane.

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
S L
Ground screw = M6
3.2. Tools for assembly
The standard tool set of a mechatronics engineer are sufficient for assembly.
We recommend to also carry the following tools.
For mounting the UV flame detector type:when using
M6 DIN 912 socket head cap screws, DIN 6798 serrated lock washers and DIN
125 plain washers.
For removing and mounting the protective grille to the UV flame detector for the
M6 DIN 912 socket head cap screws, DIN 6798 serrated lock washers and
DIN 125 plain washers. Material: V2A
Allen wrench
(Allen key) with ball head, 5.0 mm
For all other socket head cap screws on and in the UV flame detector.
Allen wrench
(Allen key) with ball head, 2.5 mm
For all M3 threaded studs (slotted) on the UV flame detector and for all
connecting terminals in the push-in direct plug technology.
Screw driver, slotted,
Size: 0,5 x 3,0 x 80 mm
3.3. Mounting of the UV flame detector
(2)
(1)
We recommend the use of M6 DIN 912 socket head cap screws in suitable
length, DIN 6798 serrated lock washers and DIN 125 plain washers.
(1) Set the UV flame detector onto both screws.
(2) Fasten the UV flame detector with two more screws.
Tighten all screws.

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
4. Installation
4.1. General installation
WARNING
Installation work by skilled personnel only!
Installation work must only be performed by authorized personnel with the
relevant training.
Observe any national provisions that apply in the country of operation.
WARNING
Danger as a result of unacceptable screwed cable glands!
If unacceptable screwed cable glands are used,
EX protection is no longer guaranteed.
Only use screwed cable glands that are approved for the ignition
protection type and the type of cable routing.
Observe the package insert with technical information for the installed
screwed cable glands.
WARNING
Danger as a result of open drill holes or unused screwed cable glands!
The
EX protection
can no longer be guaranteed if there are any open
drill holes or unused screwed cable glands on the UV flame detector.
Close any open drill holes or unused screwed cable glands using blind
plugs certified according to Directive 94/9/EC. Do not forget to install a
Seal between the enclosure and the blind
plug. Observe the temperature resistance of the Seal
of -40°C to +125°C.
WARNING
Danger as a result of damaged threads that lead into the pressure tight interior
of the UV flame detector!
If threads are damaged, the ignition transmission resistant gap is no
longer guaranteed.
Carefully set down the enclosure cover or rather carefully set it onto the
enclosure.
Replace any enclosure cover or enclosure with damaged threads
immediately!

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
S L
Ground sc rew = M6
WARNING
Never operate the UV flame detector without a protective grille or if the grille is
damaged!
May result in injuries or damage.
The UV flame detector must not be put into operation or operated without a
protective grille or if the grille is damaged, risk to the explosion protection.
4.2. Opening / closing enclosure cover
(1) (2)
(4)
Open Close
(3)
WARNING
Do not open the enclosure of the UV flame detector under power!
May result in injuries or damage.
Prior to opening the enclosure of the UV flame detector,
make sure that power is disconnected.
In this regard, also refer to the section "Tools for assembly"
(1) Loosen any threaded studs on the UV-Fiber-Optic Cable container.
(2) Pull out any UV-Fiber-Optic Cable from the UV-Fiber-Optic Cable container
and carefully place it aside.
(3) Loosen the threaded stud.
(4) Grab the M6 socket head cap screws on the protective grilles with both
hands and unscrew the enclosure cover (open).
Carefully set the enclosure cover down.
Follow the steps in reverse order to screw on (close)
the enclosure cover.

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
4.3. Connecting the protective conductor to the UV flame detector
It is critical to connect the exterior "M6 protective conductor connection" to the
enclosure using a ring cable lug. Use a plain washer in front of and behind the
ring cable lug and lock the screw using a serrated lock washer or a spring
washer to keep it from loosening unintentionally.
The cable must be fixed firmly near the enclosure to prevent the cable from
becoming loose.
4.4. Connecting the connector cable to the UV flame detector
Only use screwed cable glands that are approved for the ignition protection type
and the type of cable routing.
Observe the package insert with technical information for the installed screwed
cable glands.
Open the enclosure.
Lead the connection cable with the complete exterior insulation through the
screwed cable gland into the pressure-resistant interior of the UV flame
detector.
(1) Observe the adhesive label when connecting.
When using crimp sleeves, it is critical that they are processed gas-tight
using suitable tools.
(2) Connecting terminals are designed based on push-in direct plug technology
for rigid or flexible conductors with crimp sleeve.
When connecting flexible conductors without a crimp sleeve, the connecting
point is opened with a standard screw driver.
In this regard, also refer to the section "Tools for assembly"
Rigid conductor cross-section.....................min. 0.2 mm² stripping length 10 mm
Rigid conductor cross-section.....................max. 4.0 mm² stripping length 10 mm
Flexible conductor cross-section.................min. 0.2 mm² stripping length 10 mm
Flexible conductor cross-section.................max. 2.5 mm² stripping length 10 mm
Flexible conductor cross-section with crimp sleeve
without plastic sleeve...................................min. 0.25 mm² stripping length 8 mm
Flexible conductor cross-section with crimp sleeve
without plastic sleeve....................................max. 2.5 mm² stripping length 8 mm
Flexible conductor cross-section with crimp sleeve
with plastic sleeve........................................min. 0.25 mm² stripping length 8 mm
Flexible conductor cross-section with crimp sleeve
with plastic sleeve........................................max. 1.5 mm² stripping length 8 mm
(3) For shielded connection cables, place the cable underneath the
"grounding clamp = M3" and screw it tight.
Remove the plastic foil from the shield harness.
If necessary, remove any loose metal particles, dirt and traces of moisture from
the pressure-resistant interior of the
UV flame detector.

UV Flame Detector
Type: FL (Ex) d 07
10/21/2016
3
Date
Version
Once the work has been completed,
the enclosure cover.
In this regard, also refer to the section
Conduct an insulation test according to
(1)
(2)
(3)
(3)
Example: With a PROFIBUS hybrid cable 1 x 2 x 0.64 diam. + 4 x 1.5 mm²
Incorrectly performed installation!
May result in injuries or damage.
It must be ensured with a suitable selection of the connection cables
used and with the type of installation that
It must be ensu
to the connection terminals.
The conductors must not be damaged during stripping.
Seite
/
UV Flame Detector
Type: FL (Ex) d 07
-.-..-..
Betriebsanleitung Nr./
Operating Instructions No.
Once the work has been completed,
carefully close the UV flame detector with
the enclosure cover.
In this regard, also refer to the section
"Closing / opening enclosure cover"
Conduct an insulation test according to
IEC/
EN 60439
(1)
(2)
(3)
(3)
Example: With a PROFIBUS hybrid cable 1 x 2 x 0.64 diam. + 4 x 1.5 mm²
WARNING
Incorrectly performed installation!
May result in injuries or damage.
It must be ensured with a suitable selection of the connection cables
used and with the type of installation that
EX protection
It must be ensu
re that after stripping the conductor insulation reaches up
to the connection terminals.
The conductors must not be damaged during stripping.
/
Page 11 von/of 26
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
carefully close the UV flame detector with
"Closing / opening enclosure cover"
EN 60439
-1.
(2)
(3)
Example: With a PROFIBUS hybrid cable 1 x 2 x 0.64 diam. + 4 x 1.5 mm²
It must be ensured with a suitable selection of the connection cables
EX protection
is guaranteed.
re that after stripping the conductor insulation reaches up
The conductors must not be damaged during stripping.

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
5. Commissioning
5.1. Prior to commissioning the UV flame detector type: FL (Ex) d 07-.-RE-..
Make sure that the UV flame detector is not damaged.
Make sure that the UV flame detector is properly installed.
Make sure that no foreign particles are in the pressure-resistant interior of
the UV flame detector.
Make sure that any open drill holes or unused screwed cable glands are closed
using blind plugs certified according to Directive 94/9/EC. Do not forget the Seal
between the enclosure and the blind.
Observe the temperature resistance of the Seal between -40°C and +125°C.
Check the screwed cable glands and blind plugs for a tight fit.
Check the screwed cable glands and blind plugs for any damage.
Once the work has been completed, ensure that the UV flame detector has
been carefully closed with the enclosure cover.
In this regard, also refer to the section "Closing / opening enclosure cover"
5.2. Functions test of the UV flame detector type: FL (Ex) d 07-.-RE-..
Switch on operating voltage.
UV test started.
Only for UV flame detector design type: FL (Ex) d 07-T-..-..
UV test running.
Only for UV flame detector design type: FL (Ex) d 07-T-..-..
UV test completed = OK
for 20 sec. max.
Only for UV flame detector design type: FL (Ex) d 07-T-..-..
UV flame detector ready.
Relay – K2 (general fault)
Ready (pulled)
Only for UV flame detector design type: FL (Ex) d 07-.-RE-..
Relay – K3 (max. temperature)
Ready (pulled)
Only for UV flame detector design type: FL (Ex) d 07-.-RE-..
K3
K2
LED
Flash
LED
LED
Blink
LED
Flash

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
WARNING
UV flame detector not ready type: FL (Ex) d 07
-
.
-
RE
-
.. (Fault)!
+Operating voltage too low or reversed at the
(+) and (-) connection terminals.
Check operating voltage at the end terminals.
+Internal Voltage +12V: ≥ 11.0 V or ≤ 12.5 V
PCB type: Replace FL (Ex) d 07 IO-RE, part ID: 80632.
+Internal Voltage -12V: ≥ 11.0 V or ≤ 12.5 V
PCB type: Replace FL (Ex) d 07 IO-RE, part ID: 80632.
+DC/DC transformer, voltage monitoring +17.5V:
≥ 16.5 V or ≤ 18.5 V
PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
+Reference voltage Vrefh +2.048V: ≥ 2.026 V
PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
+Reference voltage Vrefl 0.000V: ≤ 0.020 V
PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
+ Max. temperature: "OFF" +120 °C / "ON" +118 °C) ±3 °C
after 10 sec. the UV flame detector is switched to standby.
+ UV flame detector at standby.
CAUTION!
Check application temperature range.
Otherwise, the EX protection is no longer guaranteed.
K2
LED
OFF
K3
LED
K2
LED
K2
LED
K2
LED
K2
LED
K2
LED
K3
K2
LED
OFF

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
WARNING
UV flame detector not ready type: FL (Ex) d 07
-
T
-
RE
-
.. (Fault)!
+UV test fault: e.g. visual pane dirty, UV-Fiber-Optic Cable defective, UV -
Transmitter
defective.
(1) Clean visual pane.
(2) Check the UV-Fiber-Optic Cable for any fiber breakage.
(3) Shut off operating voltage briefly and switch it back on.
(4) See beginning of test item 5.2
(5) Is the UV - test fault still there?
(6) UV - Transmitter type: TE d 07, part ID: 80567.
(7) Shut off operating voltage briefly and switch it back on.
(8) See beginning of test item 5.2
(9) Is the UV - test fault still there?
(10) PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
(11) Shut off operating voltage briefly and switch it back on.
(12) See beginning of test item 5.2
5.3. Prior to commissioning the UV flame detector type: FL (Ex) d 07-.-FB-..
Make sure that the UV flame detector is not damaged.
Make sure that the UV flame detector is properly installed.
Make sure that no foreign particles are in the pressure-resistant interior of
the UV flame detector.
Make sure that any open drill holes or unused screwed cable glands are closed
using blind plugs certified according to Directive 94/9/EC. Do not forget the Seal
between the enclosure and the blind.
Observe the temperature resistance of the Seal between -40°C and +125°C.
Check the screwed cable glands and blind plugs for a tight fit.
Check the screwed cable glands and blind plugs for any damage.
Make sure that the fieldbus system is configured.
Make sure that the fieldbus node address is configured in the fieldbus system .
Refer to nameplate of UV flame detector
e.g. "PROFIBUS, DP slave, Address no.: 10 (Hex), 16 (Dec)“
Ensure the position that the UV flame detector has in the fieldbus system, line
detector or end detector.
See "S1" switch in the UV flame detector / factory default setting = "E"
Please set according to the position: "E" = end detector or "L" = line detector
Once the work has been completed, ensure that the UV flame detector has
been carefully closed with the enclosure cover.
In this regard, also refer to the section "Closing / opening enclosure cover"
K2
LED
Blink

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
5.4. Functions test of the UV flame detector type: FL (Ex) d 07-.-FB-..
Switch on operating voltage.
UV test started.
Only for UV flame detector design type: FL (Ex) d 07-T-..-..
UV test running.
Only for UV flame detector design type: FL (Ex) d 07-T-..-..
UV test completed = OK
for 20 sec. max.
Only for UV flame detector design type: FL (Ex) d 07-T-..-..
UV flame detector ready.
Data word: Current status UV flame detector (bit 5 deleted = 0) ready
Only for UV flame detector design type: FL (Ex) d 07-.-FB-..
Data word: Current status UV flame detector (bit 6 deleted = 0)
Ready
Only for UV flame detector design type: FL (Ex) d 07-.-FB-..
FB Master IN
Reg. 0002/Lo
Bit 6 = 0
FB Master IN
Reg. 0002/Lo
Bit 5 = 0
LED
Flash
LED
LED
Blink
LED
Flash

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
WARNING
UV flame detector not ready type: FL (Ex) d 07
-
.
-
FB
-
..
(Fault)!
+Operating voltage too low or reversed at the
(+) and (-) connection terminals.
Check operating voltage at the end terminals.
+Internal Voltage +12V: ≥ 11.0 V or ≤ 12.5 V
PCB type: Replace FL (Ex) d 07 IO, part ID: 80571.
+Internal Voltage -12V: ≥ 11.0 V or ≤ 12.5 V
PCB type: Replace FL (Ex) d 07 IO, part ID: 80571.
+DC/DC transformer, voltage monitoring +17.5V:
≥ 16.5 V or ≤ 18.5 V
PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
+Reference voltage Vrefh +2.048V: ≥ 2.026 V
PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
+Reference voltage Vrefl 0.000V: ≤ 0.020 V
PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
+ Max. temperature: "OFF" +80 °C / "ON" +78 °C) ±3 °C
after 10 sec. the UV flame detector is switched to standby.
+ UV flame detector at standby.
CAUTION!
Check application temperature range.
Otherwise, the EX protection is no longer guaranteed.
FB Master IN
DP – Slave
Failed
LED
OFF
FB Master IN
Reg. 0002/Lo
Bit 6 = 1
LED
FB Master IN
Reg. 0002/Lo
Bit 5 = 1
LED
FB Master IN
Reg. 0002/Lo
Bit 5 = 1
LED
FB Master IN
Reg. 0002/Lo
Bit 5 = 1
LED
FB Master IN
Reg. 0002/Lo
Bit 5 = 1
LED
FB Master IN
Reg. 0002/Lo
Bit 5 = 1
LED
FB Master IN
DP – Slave
Failed
LED
OFF

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UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
WARNING
UV flame detector not ready type: FL (Ex) d 07
-
T
-
FB
-
.. (Fault)!
+UV test fault: e.g. visual pane dirty, UV-Fiber-Optic Cable defective, UV -
Transmitter defective.
(1) Clean visual pane.
(2) Check the UV-Fiber-Optic Cable for any fiber breakage.
(3) Shut off operating voltage briefly and switch it back on.
(4) See beginning of test item 5.2
(5) Is the UV - test fault still there?
(6) UV - Transmitter type: TE d 07, part ID: 80567.
(7) Shut off operating voltage briefly and switch it back on.
(8) See beginning of test item 5.2
(9) Is the UV - test fault still there?
(10) PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
(11) Shut off operating voltage briefly and switch it back on.
(12) See beginning of test item 5.2
WARNING
UV flame detector not ready type: FL (Ex) d 0
7
-
T
-
FB
-
.. (Fault)!
The date and time are not set in the UV flame detector.
Set the date and time via the configured fieldbus system.
Functional code: $70 + send data content.
Fieldbus module hardware test or fieldbus type or node address error
in the UV flame detector.
CAUTION!
Only if the error is active for a longer period of time.
(1) Check the fieldbus system configuration.
(2) Replace the fieldbus module in the UV flame detector.
Fieldbus module node is offline or no power in the UV flame detector
CAUTION!
Only if the error is active for a longer period of time.
(1) Check the fieldbus system configuration.
(2) Replace the fieldbus module in the UV flame detector.
Fieldbus module Initialization of PROFIBUS ASIC in the UV flame
detector or Configuration Data and/or User Parameterizations data
(1) Check the fieldbus system configuration.
(2) Replace the fieldbus module in the UV flame detector.
LED
Flash
LED
Flash
LED
Flash
LED
Flash
FB Master IN
Reg. 0002/Lo
Bit 5 = 1
LED
Blink

Seite/Page 18 von/of 26
UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
Maximum number of Txd repetitions exceeded in the UV flame
detector modbus system.
CAUTION!
Only if the error is active for a longer period of time.
(1) Replace the fieldbus module in the UV flame detector.
(2) PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
(3) PCB type: Replace FL (Ex) d 07 IO, part ID: 80571.
Parity or Framing or Noise or Overrun error in the UV flame detector
modbus system.
CAUTION!
Only if the error is active for a longer period of time.
(1) Replace the fieldbus module in the UV flame detector.
(2) PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
(3) PCB type: Replace FL (Ex) d 07 IO, part ID: 80571.
Data length overrun or
Rxd data length at minimum in UV flame detector modbus system.
CAUTION!
Only if the error is active for a longer period of time.
(1) Replace the fieldbus module in the UV flame detector.
(2) PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
(3) PCB type: Replace FL (Ex) d 07 IO, part ID: 80571.
Rxd Crc checksum error or evaluation error slave address or functional
code in the UV flame detector modbus system.
CAUTION!
Only if the error is active for a longer period of time.
(1) Replace the fieldbus module in the UV flame detector.
(2) PCB type: Replace FL (Ex) d 07 MCU, part ID: 80569.
(3) PCB type: Replace FL (Ex) d 07 IO, part ID: 80571.
5.5. Fire alarm test of the UV flame detector type: FL (Ex) d 07-.-RE-..
WARNING
Incorrectly performed fire alarm test!
May result in injuries or damage.
With a suitable selection of UV test sensor (ATEX)
that are approved for the EX atmosphere.
See marking on the UV test sensor (ATEX).
Observe the operating instructions for the central fire alarm system.
Which further consequences come about during a fire alarm test,
they must be suppressed during the test.
e.g. triggering fire extinguishing, forwarded to the fire department, etc.
LED
Flash
LED
Flash
LED
Flash
LED
Flash

Seite/Page 19 von/of 26
UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
Direct the UV test sensor (ATEX) to the UV flame detector to be tested and
switch it on.
The time until an alarm is signaled depends on
(1) the intensity of the UV radiation (UV test sensor (ATEX))
(2) the distance between the radiation source and the sensor
(3) the response sensitivity of the UV flame detector
(Setting of the evaluation function)
(4) how soiled the visual pane of the UV flame detector is
(if necessary, clean the visual pane prior to the fire alarm test)
Minor UV radiation (intensity) detected.
This message is not mandatory.
Does not trigger a fire alarm, is active for 30 sec. max.
Medium UV radiation (intensity) detected.
This message is not mandatory.
Does not trigger a fire alarm, is active for 30 sec. max.
Sufficient UV radiation (intensity) exists, fire alarm detected.
Relay – K1 (fire alarm)
Fire alarm (pulled)
Intensity of the UV radiation
depends on the settings of the evaluation function.
Check that the fire alarm on the central fire alarm system is detected based on
the operating manual of the central fire alarm system.
Reset the fire alarm.
(1) For a continuous alarm, in order to reset, interrupt
the operating voltage of the UV flame detector for approx. 1 sec.
(2) For automatic resetting, wait for the time to elapse until the
UV flame detector resets.
Depends on the settings of the evaluation function.
Interrupt the resetting the operating voltage of the UV flame detector
for approx. 1 sec.
OFF = is not illuminated
Relay – K2 (general fault)
Fault (tripped)
Relay – K3 (max. temperature)
Fault (tripped)
Ready after resetting?
K3
K2
LED
OFF
K1
LED
LED
Blink
LED
Flash

Seite/Page 20 von/of 26
UV Flame Detector
Type: FL (Ex) d 07-.-..-..
10/21/2016
3
Date
Version
Betriebsanleitung Nr./
Operating Instructions No.
4.09262.9-1
UV flame detector ready.
Relay – K2 (general fault)
Ready (pulled)
Relay – K3 (max. temperature)
Ready (pulled)
Check the operation readiness of the central fire alarm system based on the
operating manual of the central fire alarm system.
5.6. Fire alarm test of the UV flame detector type: FL (Ex) d 07-.-FB-..
WARNING
Incorrectly performed fire alarm test!
May result in injuries or damage.
With a suitable selection of UV test sensor (ATEX)
that are approved for the EX atmosphere.
See marking on the UV test sensor (ATEX).
Observe the operating instructions for the central fire alarm system.
Which further consequences come about during a fire alarm test,
they must be suppressed during the test.
e.g. triggering fire extinguishing, forwarded to the fire department, etc.
Direct the UV test sensor (ATEX) to the UV flame detector to be tested and
switch it on.
The time until an alarm is signaled depends on
(1) the intensity of the UV radiation (UV test sensor (ATEX))
(2) the distance between the radiation source and the sensor
(3) the response sensitivity of the UV flame detector
(Setting of the evaluation function)
(4) how soiled the visual pane of the UV flame detector is
(if necessary, clean the visual pane prior to the fire alarm test)
Minor UV radiation (intensity) detected.
This message is not mandatory.
Does not trigger a fire alarm, is active for 30 sec. max.
Medium UV radiation (intensity) detected.
This message is not mandatory.
Does not trigger a fire alarm, is active for 30 sec. max.
LED
Blink
LED
Flash
K3
K2
LED
Flash