Anton Paar Carbo 510 User manual

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Instruction Manual
Carbo 510 Smart Sensor

Instruction Manual
Carbo 510 Smart Sensor

Anton Paar GmbH assumes no liability for technical or printing errors or omissions in this document.
Nor is any liability assumed for damages resulting from information contained in the document.
Anton Paar GmbH reserves the right to content changes. This also extends to changes to delivery
volumes or any features of delivered parts.
All rights reserved (including translation). This document, or any part of it, may not be reproduced,
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or any other process) without prior written permission by Anton Paar GmbH.
Trademarks, registered trademarks, trade names, etc. may be used in this manual without being marked
as such. They are the property of their respective owner.
Published by Anton Paar
Printed: Anton Paar, Austria
Copyright © 2013 Anton Paar GmbH, Graz, Austria
Address: Anton Paar GmbH
Anton-Paar-Str. 20
A-8054 Graz / Austria – Europe
Tel: [phone]
Fax: [phone]
E-Mail: [e-mail]
Web: www.anton-paar.com
Date: 12.10.2013
Document number C98IB001EN-D.fm

C98IB001EN-D 5
Contents
1 About the Instruction Manual......................................................................................................... 7
2 Safety Instructions........................................................................................................................... 9
2.1 General Safety Instructions ..................................................................................................... 9
2.2 Warning Signs on the Instrument .......................................................................................... 10
3 Carbo 510 Smart Sensor - An Overview...................................................................................... 11
3.1 Components of the Carbo 510 Smart Sensor........................................................................ 12
3.2 Measuring Principle ............................................................................................................... 13
3.3 Calculation of the CO2Content ............................................................................................. 14
3.4 Interfaces............................................................................................................................... 15
3.5 Dimensions ............................................................................................................................ 16
4 Checking the Supplied Parts........................................................................................................ 17
5 Installing the Carbo 510 Smart Sensor........................................................................................ 19
5.1 Installation Requirements ...................................................................................................... 19
5.2 Mounting the Carbo 510 Smart Sensor ................................................................................. 20
5.2.1 Installation in a Horizontal Pipe .............................................................................. 20
5.2.2 Installation in a Vertical Pipe .................................................................................. 20
5.2.3 Installation Sequence and Position ........................................................................ 21
5.3 Optional Cut-off Valve Adapter .............................................................................................. 22
5.3.1 Operating the Cut-off Valve Adapter when Disconnecting and
Connecting the Carbo 510 Smart Sensor .............................................................. 22
5.4 Compressed Air Connection.................................................................................................. 24
5.5 Electrical Wiring ..................................................................................................................... 25
5.5.1 Interface Overview ................................................................................................. 25
5.5.2 Connecting the Power Supply ................................................................................ 26
5.5.2.1 Optional Connector Set 4-pole for Power Supply ................................... 27
5.5.3 Shielding................................................................................................................. 27
5.6 Anton Paar CANopen ............................................................................................................ 28
5.6.1 Wiring of the Anton Paar CANopen........................................................................ 29
5.6.2 Wiring with mPDS 5 ............................................................................................... 30
5.6.2.1 CAN Connection with one Smart Sensor ................................................ 31
5.6.2.2 CAN Connection with more than one Smart Sensor............................... 32
5.6.3 Optional Connector Set CAN ................................................................................. 33
6 Putting the Carbo 510 Smart Sensor into Operation with mPDS 5.......................................... 34
7 Integrated Self-diagnosis.............................................................................................................. 35
8 Maintenance Work......................................................................................................................... 36
8.1 Spare Parts List ..................................................................................................................... 37
9 CO2 Concentration Table.............................................................................................................. 38

6C98IB001EN-D
Appendix A: Technical Data ........................................................................................................... 39
Appendix B: Connectors................................................................................................................. 43
B.1 Connector Set 4-pole .......................................................................................... 44
B.2 Connector Set CAN............................................................................................. 45
Appendix C: CE Declaration of Conformity .................................................................................. 46
Appendix D: Document Numbers ................................................................................................. 47

1 About the Instruction Manual
C98IB001EN-D 7
1 About the Instruction Manual
This instruction manual informs you about the installation and the safe handling
and use of the product. Pay special attention to the safety instructions and
warnings in the manual and on the product.
The instruction manual is a part of the product. Keep this instruction manual for
the complete working life of the product and make sure it is easily accessible to
all people involved with the product. If you receive any additions or revisions to
this instruction manual from Anton Paar GmbH, these must be treated as part of
the instruction manual.
Conventions for safety messages
The following conventions for safety messages are used in this instruction
manual:
NOTICE Notice indicates a situation which, if not avoided, could result in damage to
property.
TIP Tip gives extra information about the situation at hand.
WARNING
Warning indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Caution indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.

1 About the Instruction Manual
8C98IB001EN-D
Typographical conventions
Anton Paar has defined the following typographical conventions:
Convention Description
<key> The names of keys and buttons are
written inside angle brackets.
“Menu Level 1 > Menu Level 2” Menu paths are written in bold, inside
straight quotation marks. The menu
levels are connected using a closing
angle bracket.

2 Safety Instructions
C98IB001EN-D 9
2 Safety Instructions
• Read this instruction manual before using Carbo 510 Smart Sensor.
• Follow all hints and instructions contained in this instruction manual to
ensure the correct use and safe functioning of Carbo 510 Smart Sensor.
2.1 General Safety Instructions
Liability
• The instruction manual at hand does not claim to address all safety issues
associated with the use of the instrument and samples. It is your
responsibility to establish health and safety practices and determine the
applicability of regulatory limitations.
• Anton Paar GmbH only warrants the proper functioning of Carbo 510 Smart
Sensor if no adjustments have been made to the mechanics, electronics,
and firmware.
• Only use Carbo 510 Smart Sensor for the purpose described in this
instruction manual. Anton Paar GmbH is not liable for damages caused by
incorrect use of Carbo 510 Smart Sensor.
Installation and use
• The installation procedure should only be carried out by authorized
personnel who are familiar with the installation instructions.
• The Carbo 510 Smart Sensor impeller is safe to run dry. Regarding a long
service performance the Carbo 510 Smart Sensor should be switched off
when the plant is stopped for longer time.
• Make sure all operators are trained to use the instrument safely and correctly
before starting any applicable operations.
• Do not use any accessories or spare parts other than those supplied or
approved by Anton Paar GmbH.
• Mechanical knocks and vibrations may damage the Carbo 510 Smart
Sensor. Work on the instrument with care.
• In case of damage or malfunction, do not continue operating Carbo 510
Smart Sensor. Do not operate the instrument under conditions which could
result in damage to goods and/or injuries and loss of life.
• Check the Carbo 510 Smart Sensor for chemical resistance to the samples
and cleaning agents.

2 Safety Instructions
10 C98IB001EN-D
Maintenance and service
• Service and repair procedures may only be carried out by authorized
personnel or by Anton Paar GmbH.
• The Carbo 510 Smart Sensor is typically subject to harsh process conditions
like shock pressure, sudden temperature changes, aggressive samples,
vibrations, etc. Sudden changes of the measurement values or malfunctions
may occur. Check continuously that it is functioning perfectly.
Disposal
• Concerning the disposal of Carbo 510 Smart Sensor observe the legal
requirements in your country.
Returns
• For repairs send the cleaned Carbo 510 Smart Sensor unit to your Anton
Paar representative. Only return the instrument together with the filled out
"Maintenance/Error Report" and the "Standard Maintenance Contract". Find
the applicable forms on the Anton Paar homepage (www.anton-paar.com).
• Make sure you pack the Carbo 510 Smart Sensor securely to prevent
damage occurring during transport. This is especially important if you are
sending back an instrument under warranty. If possible, use the original
packaging.
2.2 Warning Signs on the Instrument
Warning!
• Do not exceed the defined maximum pressure, maximum sample and
maximum CIP temperature (see Appendix A - Technical Data).
• The Cut-off Valve Adapter (optional: Mat. No. 90281) must be closed before
dismantling the Carbo 510 Smart Sensor. (see Chapter 5.3.1 - Operating the
Cut-off Valve Adapter when Disconnecting and Connecting the Carbo 510
Smart Sensor).
• The surfaces of the sample connections and the wetted parts of the Carbo
510 Smart Sensor heat up to the temperature of the sample after a period of
time. The operator is responsible for ensuring protections from burns.
• The compressed air supply for Carbo 510 Smart Sensor must not exceed
7 bar (102 psi) (see Chapter 5.4 - Compressed Air Connection).