Electro Max Hely Installation and operating instructions

HELY
Floodlight - Heliport LED Light
SC ELECTRO MAX SRL
36 Lunca Street, Petrosani
Hunedoara Country, Romania
tel.: [phone]
web: www.electromax.ro
mail: [e-mail]
Hely Floodlight
INSTALLATION & MAINTENANCE INSTRUCTIONS

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RECORD OF CHANGES
Issue Descripon of changes Author Technical
approval
Approved
for issue
Date of
issue
1

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1. COMPLIANCE WITH INSTRUCTIONS IN THIS MANUAL
The purchaser/user is advised to comply with the instrucons and informaon in this manual and
ensure that all personnel to be associated with the apparatus under this contract are made familiar
with the informaon contained herein.
2. GUIDANCE NOTES FOR USERS ON THE SAFETY OF PERSONNEL
Every employer shall ensure that his employees are informed, trained and supervised and use a
safe system of work to ensure their safety. He is advised to comply with the informaon provided,
to maintain the plant in a safe condion. Electrically skilled personnel may have to gain access
to apparatus that is not completely isolated. The burden of responsibility, for the safety of such
personnel carrying out the work, rests on those under whose authority they act.
3. INSTALLATION, OPERATION AND MAINTENANCE
The purchaser/user is advised to ensure that each piece of apparatus supplied to the purchaser’s
order is correctly installed, in a suitable locaon, by technically qualied and competent persons
experienced in the class of work involved. The rules for ensuring the safety of personnel can be
summarised as follows:-
During normal use, ensure that plant operators:-
• are fully conversant with all controls, parcularly those for emergency shut down,
• comply with safety warning noces and keep all enclosures shut,
• are trained to recognise signs of mal-operaon and know what acon to take in the event of
trouble or diculty
During Maintenance, Tesng etc., ensure that only suitably skilled persons are permied to carry out
work and that they:
• comply with user’s safe system of work and safe working procedures,
• isolate the apparatus completely, where possible, before opening enclosures and starng work,
• are conversant with the informaon provided parcularly on measures relang to their safety,
• recognise the hazards which can arise when working on live apparatus and take all the necessary
precauons,
• comply with all local safety regulaons.
SAFETY ADVICE

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4. VOLTAGES GREATER THAN 50V A.C./120V D.C.
The purchaser/user is advised to ensure that apparatus operang on a voltage greater than 50V
a.c./120V d.c. is isolated and made safe before any work is carried out upon it.
5. APPARATUS SUPPLIED AS LOOSE ITEMS, CHASSIS ETC.
The purchaser/user responsible for installing such apparatus is advised that, when live, it could
constute a safety hazard and relevant safety procedures are necessary.
6. ACCESS TO THE APPARATUS DESCRIBED IN THIS MANUAL
It is the purchaser’s/user’s responsibility to ensure that all personnel obtaining access to the
apparatus are competent and work in accordance with the user’s safe system of work.
Explanaon of symbols
Correct Incorrect Warning Look / See Locaon
Record of Personnel made aware of Safety Advice.
Posion/Job Title:
Signature:
Date:

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1. Introducon ............................................................................................................................6
1.1 Compliance with Standards ...........................................................................................6
1.2 Packaging .........................................................................................................................6
1.3 Ordering Oponal Accessories ........................................................................................6
2. Installaon ...............................................................................................................................7
2.1 Surface mounted with base plate .................................................................................7
2.1.1 Kit Includes ....................................................................................................14
2.1.2 Installaon tools required .............................................................................14
2.1.3 Mounng ........................................................................................................14
2.2 Mounted on ElectroMax Φ160mm shallow base ..........................................................8
2.2.1 Kit Includes ....................................................................................................14
2.2.2 Installaon tools required .............................................................................14
2.2.3 Mounng ........................................................................................................14
2.3 Mounted on exisng Φ8” IEC type shallow base ...........................................................9
2.3.1 Kit Includes ....................................................................................................14
2.3.2 Installaon tools required .............................................................................14
2.3.3 Mounng ........................................................................................................14
2.4 Alignment ......................................................................................................................10
2.5 Electrical installaon .....................................................................................................11
2.5.1 Installaon tools required ..............................................................................14
2.5.2 Installaon ......................................................................................................14
2.6 Heliport photometric simulaon ...................................................................................12
3. Maintenance .........................................................................................................................13
3.1 Preventave Maintenance .............................................................................................13
3.2 Troubleshoong and Fault Finding ................................................................................13
TABLE OF CONTENTS

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The HELY Floodlight lighng xture is used to illuminate the heliport runway with an average of
10cd/m2minimum, in accordance with ICAO Annex 14, vol. II.
See 2.6 Heliport photometric simulaon for more details
The HELY Floodlight is powerd from 110-240 V 50-60 Hz directly from the mains or using an ElectroMax
heliport controller
Order code: AL-055-08-WH
1. INTRODUCTION
The HELY Floodlight has been designed to meet the requirements of ICAO Annex 14, Vol. II, Heliports,
Fourth Edion July 2013.
EN 60598-1:2015 - Luminaires - Part 1: General requirements and tests
1.1 COMPLIANCE WITH STANDARDS
The HELY Floodlight is supplied in a shipping carton 340mm x250mm x 200mm. Net weight 3Kg.
1.2 PACKAGING

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Order code Descripon Image
AL-100-AX Φ32 mm Coupling Tube
AL-101-AX Frangible Coupling
AL-102-AX Φ260mm Base plate
AL-103-AX Mounng Base
AL-104-AX Standard Φ160mm Shallow Base
AL-105-AX Adapter Disc for 8” shallow base
AL-107-AX IP68 Electrical Juncon Box
AL-108-AX Φ160mm Shallow Base Mounng kit
1.3 ORDERING OPTIONAL ACCESSORIES
To order accessories use ordering codes below and please call our customer support.
For contact details please refer to our website - www.electromax.ro

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2. INSTALLATION
A base plate is aached to the helipad using six bolts. The light xture is aached to the base plate
using a Φ32 mm coupling tube and a frangible coupling
2.1 SURFACE MOUNTED WITH BASE PLATE
Mounng Layout
2
1
3
4
5
6
1. Light Fixture, Code: AL-055-08-WH
2. Φ32 mm Coupling Tube, code: AL-100-AX
3. M10*100 Hexagonal Head Screw
4. Frangible Coupling, code: AL-101-AX
5. Φ260 Base plate, code: AL-102-AX
6. M10 Metal Dowel

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2.1.1 Kit Includes
Φ260mm Base plate
2” Frangible coupling IP68 Juncon boxΦ32 mm Coupling Tube
8 pcs. M5 x 16mm
Allen Screw
6 pcs. M10 x 100mm
Hex Head Screw
6 pcs. M10
Metal dowel
17 mm Torque wrench
2.1.2 Installaon tools required
Adjustable wrench for 60mm nut 10mm Wrench

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2.1.3 Mounng
The desired mounng locaon will be selected; drill six holes with the following dimensions:
diameter: Φ16mm
depth: minimum 120mm
A trench for electric cable must be dig from the centre of the base plate to the border of the helipad
Insert the metal dowels into the drilled holes
6 X 16mm hole
Trench for
electrical cable
218,00
10,50

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1
1
1
1
1
1
1
20 Nm
2
Base plate and electrical cables installaon
Using a screwdriver, the electrical connecons will be made. See: 2.5 Electrical installaon
The base plate will be mounted using 6 pcs. M10 X 100 hex head screws with 20Nm torque.

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Fixture installaon
Using the 10mm wrench, 5 pcs.
M5x12mm hex head screws will be ghtened.
Frangible coupling installaon
Using the adjustable wrench, the frangible
coupling will be ghtened with 30Nm torque.
Floodlight mounted on Φ260mm base plate with
frangible coupling
30 Nm
1
2
215,00

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An ElectroMax standard Φ160mm shallow base is embeded in concrete. The light xture is aached
to the shallow base using a mounng base for frangible coupling, a Φ32 mm coupling tube and a
frangible coupling.
2.2 MOUNTED ON ELECTROMAX Φ160mm
SHALLOW BASE
Mounng Layout
1. Light xture, code: AL-055-08-WH
2. Φ32 mm coupling tube, code: AL-100-AX
3. M5*16 Allen screw
4. Frangible coupling, code: AL-101-AX
5. Mounting base, code: AL-103-AX
6. Standard Φ160mm shallow base, code: AL104-AX
2
1
3
4
5
6

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2.2.1 Kit Includes
Φ160mm Shallow base Mounng base
2” Frangible coupling IP68 Juncon box
8 pcs. M5 x 16mm
Allen Screw
5 pcs. M10 x 25mm
Hex Head Screw
Φ32 mm Coupling Tube

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2.2.2 Installaon tools required
4mm Allen wrench
Adjustable wrench for 60mm nut 10mm Wrench
Shallow base mounng kit

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2.2.3 Mounng
min. 145 mm
min. Ø170 mm
The desired mounng locaon will be selected; drill a hole with the following dimensions:
diameter: minimum Φ170mm
depth: minimum 145mm
Boom drainage should be provided, to avoid water accumulaon in the shallow base
160,00
135,00
Φ 20 mm cable holes

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Visually inspect if the base ts into the drilled hole.

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Mounng the kit on the shallow base is done in three simple steps
1
2
2
2
3

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20 Nm
Insert the electrical cables into the shallow base, before mounng it into the drilled hole.
Cable holes should be sealed to prevent the resin from entering into the shallow base

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Resin
Finally, aer the shallow base is placed, concrete will be poured around it