Electron MASTERTEMP User manual

DIGITAL TEMPERATURE MONITOR –MASTERTEMP
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Rev 1.1
Instructions
Manual
Manual de
Instruções

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Temperature Monitor MASTERTEMP FULL
Instruction Manual –Version 1.0
INDEX (ENGLISH)
INTRODUCTION ...................................................................................................................1
MAIN FEATURES...................................................................................................................2
TECHNICAL DATA.................................................................................................................3
TYPE TEST...........................................................................................................................3
APPLICATION EXAMPLE ........................................................................................................4
CATALOG CODE....................................................................................................................5
DIMENSION .........................................................................................................................5
WIRING DIAGRAM - MASTERTEMP .......................................................................................6
KNOWING MASTERTEMP.......................................................................................................7
DISPLAY CONFIGURATION....................................................................................................8
MENU CONFI........................................................................................................................9
MENU INDIC ......................................................................................................................12
MENU ACTUA .....................................................................................................................13
MENU TRAFO .....................................................................................................................17
RECOMMENDED ADJUSTS ...................................................................................................19
SERIAL COMMUNICATION MASTERTEMP..............................................................................20
DEFECTS SOLUTIONS .........................................................................................................37
IMPORTANT RECOMMENDATIONS .......................................................................................37
WARRANTY STATEMENT.....................................................................................................37
WARRANTY........................................................................................................................38
REVIEW OF TECHNICAL MANUAL.........................................................................................38
Manual de Instruções –Version 1.0
ÍNDICE (PORTUGUÊS)
INTRODUÇÃO.....................................................................................................................39
PRINCIPAIS CARACTERÍSTICAS........................................................................................... 40
DADOS TÉCNICOS..............................................................................................................41
ENSAIOS DE TIPO ATENDIDOS............................................................................................41
EXEMPLO DE APLICAÇÃO ....................................................................................................42
CÓDIGO DE CATÁLOGO ......................................................................................................43
DIMENSÕES.......................................................................................................................43
DIAGRAMAS DE LIGAÇÃO - MASTERTEMP ...........................................................................44
CONHECENDO O MASTERTEMP ...........................................................................................45
CONFIGURAÇÃO DO DISPLAY.............................................................................................. 46
MENU CONFI...................................................................................................................... 47
MENU INDIC. .....................................................................................................................50
MENU ACIONA. ..................................................................................................................51
MENU TRAFO .....................................................................................................................56
AJUSTES RECOMENDADOS.................................................................................................. 58
COMUNICAÇÃO SERIAL MASTERTEMP..................................................................................59
SOLUÇÕES DE DEFEITOS....................................................................................................76

DIGITAL TEMPERATURE MONITOR –MASTERTEMP
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RECOMENDAÇÕES IMPORTANTES .......................................................................................76
TERMO DE GARANTIA.........................................................................................................76
TERMO DE GARANTIA.........................................................................................................77
CONTROLE DE REVISÕES....................................................................................................77

1
INTRODUCTION
The temperature monitor MASTERTEMP™ was developed to monitor oil and
winding temperatures in transformers and reactors immersed in oil. It features also the
activation of cooling fans for protection of power and distribution transformers (ANSI
49I and ANSI 49) as well as to exercise fans protecting them from moisture build-up.
The MASTERTEMP™ was build to comply with strict quality standards and the latest
generation of eletronic components (SMD). Its hardware was projected to endure
several harsh working conditions. It can be mounted directly in the transformer/reactor
cabinets in substations, offshore platforms and chemical industries. It meets the requirement levels of supportability
and reliability according to the standards IEC, DIN, IEEE, ABNT.
The MASTERTEMP™ allows up to 02 (two) temperature input signals through PT100 sensors.To calculate winding
temperature this IDE allows up to 03 (three) input signals from the secondary of the bushing current transformer. It
provides 05 (five) analog output signals that are configurable: 0 to 1 mA, 0 to 5 mA, 0 to 10 mA, 0 to 20 mA or 4 to
20 mA. For remote temperature readings of oil and winding temperatures MASTERTEMP™ provides 1 (one) digital
output (RS485) with protocol Modbus RTU and DNP 3.0 (Level 2) to be selected by the user and allows access to all
its monitoring parameters in real-time. It has pre-settings for oil temperature alarm, winding alarm, oil trip, winding
trip, operations of 1st and 2nd cooling ventilation group. These signals are sent through 13 (thirteen) isoleted actuation
and potential free relays. 02 (two) auxiliary relays can be setup to work at any temperature range inside the equipment
and by the sensor selected by the user. 01 (one) of the auxiliary relays can be setup to operate a 3rd cooling ventilation
group or pump.
The presentation mode on MASTERTEMPTM display is totally configurable.
Through the display or serial communication, it’s possible to identify which channel have activated the alarm, trip
or the fans group. All the functions and parametrizations are easily configured on the IDE’s keyboard, through USB
port with the software UseEasyTM or via RS485 communication port with Modbus RTU and DNP 3(L2) protocols.
USB INPUT FOR PARAMETERIZATION
THROUGH UseEasy™ software
INPUT MICROCARD SD 2Gb TO DATA
LOGGER AND DATA STORAGE

DIGITAL TEMPERATURE MONITOR –MASTERTEMP
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MAIN FEATURES
LCD display, readable under any light condition due to backlight with graphic capacity of 128 x 64 pixels;
Display with 5 configurable positions for a fixed indication of the selected parameters;
Event alerts on the display exhibiting alarm name and actuated relay;
Accuracy 0,25% (FS) and decimal indication;
Simultaneous display indication of 5 monitored temperatures (oil, windings and environment);
Temperature measurement range of -50 to 250 ºC (-58 to 482 ºF);
02 compensated input for sensors PT100 - 3 wires (EN 60751 - DIN 43760) for measurement of two
temperature points with possibility of differential temperature alarm through auxiliary relay;
03 Current inputs (TRUE RMS) 0-10 A with external CT (Split-core) connected on secondary Bushing CT;
Universal power supply 48 to 265 VDC/VAC;
Digital output RS485 (ANSI/TIA/EIA-485-A) with protocol Modbus RTU and DNP 3.0 (Level 2) to remote
access for all measured parameters;
Auto Baud Rate 2,400 to 57,600 bps (Automatically detects the communication network speed);
Selectable analog output 0 to 1, 0 to 5, 0 to 10, 0 to 20 or 4 to 20 mA for all measured channels;
USB 2.0 communication front port to data parameterization through UseEasy™ software;
Operation of up to 03 groups of fans or pumps, directly in front keyboard, or remote through serial port;
Winding Temperature calculated based on standards IEC 354-1991, IEEE C 57.91-1995 and NBR 5416-1997;
Consult on display and output serial to the final gradient of temperature for the current load (oil/winding);
Consult on display and output serial to the load percentage of the transformer;
Consult on display and output serial to the transformer primary current (kA);
Consult on display and output serial to the transformer secondary current (A);
Consult on display and output serial to the maximum reached temperatures (oil, windings and environment);
Consult on display and output serial to the occurred failures in the equipment and sensors;
01 contact relay (NO - 6 A potential free) for oil temperature alarm (NC optional);
03 contacts relay (NO - 6 A potential free) for winding temperature alarms (NC optional);
01 contact relay (NO - 6 A potential free) for oil temperature trip (NC optional), with programmable timing;
03 contacts relay (NO - 6 A potential free) for winding temperature trip (NC optional), with programmable
timing;
01 contact relay (NC - 6 A potential free) for signaling monitor failure (wacthdog);
02 Auxiliary contacts relay (NO - 6 A potential free) programmable to be used as cooling fans operators,
alarms, trips or alarm to differential of temperature;
02 Contacts relay (with logical reverse - 6 A potential free) for operation of fans or pumps, with
programmable hysteresis and temporized actuation;
High mechanical resistance enclosure, built entirely in aluminum DIN IEC 61554;
Size reduced 3,8 x 3,8 x 3,8 INCH (98 x 98 x 98 mm);
Easy parameterization and utilization;
02 years warranty;
Memory card MICROSD 2Gb input to data logger and data storage;
Internal clock powered with super-capacitor (maintenance free);
*Programmable Intelligent Exercise fan function;
*Logging of fans operation (hour meter);
*Pre-cooling function, the fans work through load percentage;
*Load percentage trip, the transformer is shutdown in case of high load percentage;
*Configurable registers map;
*Calculation for aging of transformer windings.
*special functions, supplied when requested.

DIGITAL TEMPERATURE MONITOR –MASTERTEMP
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TECHNICAL DATA
Temperature Monitor
Power Supply
48 to 265 Vdc/Vac 50/60 Hz
Operation Temperature
-20 °C to 70 °C (-4 ºF to 158 ºF)
Storage temperature
-50 °C to 60 °C (-58 ºF to 140 ºF)
Power Consumption
< 15 W
Temperature Measurement Input
2 –PT100 Ohm to 0°C 3 wires (EN 60751 -
DIN 43760)
Measurement Range
-50 to 250°C (-58 to 482ºF)
Current Measurement Input
CT Split Core 0 to 10 A (True RMS)
Analog Output / Max. Loop Resistence
0 ... 1 mA - 8000 Ohms
0 ... 5 mA - 1600 Ohms
0 ... 10 mA - 800 Ohms
0 ... 20 mA - 400 Ohms
4 ... 20 mA - 400 Ohms
Maximum Error Measurement Temperature
0,25% end of the scale
Maximum Error Analog Output
0,25% end of the scale
Output Contact
13 relays –Potential free
Maximum Switching Power
70 W / 250 VA
Maximum Switching Voltage
250 Vac/Vdc
Maximum Conduction Current
6,0 A
Serial Communication Port
RS 485 –2 wire (ANSI/TIA/EIA-485-A)
Communication Protocols
Modbus RTU and DNP 3 Level 2 (Slave)
Auto Baud Rate
2,400 a 57,600 bps
USB Front Port
USB Serial –2.0
Enclosure DIN IEC 61554
3,8x3,8x3,8 INCH (98x98x98mm) –Aluminum
Mounting
Mounting at the door panel
Current Transformer - CT Split core
Output Signal
4 to 20 mA
Measurement Range
0 to10 A
Maximum Error of Measurement Inputs
1% end of the scale
Linearity
1% end of the scale
Operation Temperature
-40 °C to 85 °C (-40 ºF to 185 ºF)
Storage temperature
-50 °C to 60 °C (-58 ºF to 140 ºF)
TYPE TEST
Insulation Voltage (IEC 60255-5): 2kV / 60Hz / 1 min. (to ground);
Voltage impulse (IEC 60255-5): 1.2/50 seg. / 5kV / 3 neg. e 3 pos. / 5 segs. Interval;
Electrostatic Discharge (IEC 60255-22-2): Air mode = 8kV / Contact mode = 6 kV;
Irradiated electromagnetic field immunity (IEC61000-4-3): 80 a 1000 MHz / 10V/m;
Fast electrical transient immunity (IEC60255-22-4): Power./Input./Output=4KV/Serial port. 2kV;
Surge immunity (IEC60255-22-5): phase/neutral 1kV, 5 per polar. (±) - phase-ground/neutral-ground 2kV, 5 per
pole (±);
Conduced electromagnetic perturbations immunity (IEC61000-4-6): 0,15 a 80 MHz / 10V/m;
Climatic test (IEC60068-21-14): -40ºC + 85ºC / 72 hours;
Vibration resistance (IEC60255-21-1): 3 axis / 10 a 150Hz / 2G / 160min/axis;
Vibration response (IEC60255-21-1): 3 axis / 0,075mm-10 a 58 Hz / 1G de 58 a 150 Hz / 8min/axis;

DIGITAL TEMPERATURE MONITOR –MASTERTEMP
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Rev 1.1
APPLICATION EXAMPLE

DIGITAL TEMPERATURE MONITOR –MASTERTEMP
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Rev 1.1
CATALOG CODE
DIMENSION

DIGITAL TEMPERATURE MONITOR –MASTERTEMP
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Rev 1.1
WIRING DIAGRAM - MASTERTEMP

DIGITAL TEMPERATURE MONITOR –MASTERTEMP
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Rev 1.1
KNOWING MASTERTEMP
Indication LEDs for actuated
relays
Key to access consult screens,
configuration menu, parameters
confirmation and reset.
Key for menu naviagation –
Digits decrement
Key for menu navigation –
Digits increment
Key for menu naviagation, return
to previous screen and cancel
operation without saving the last
modifications.
USB input for parametrization,
download of configuration e
firmware update.
Key for menu navigation
Input for memory card micro
SD CARD
LCD Display with backlight
Led for indication of ausence
of micro SD CARD