Electrovert Bravo 8105 User manual

Bravo 8105
CONVECTION REFLOW SYSTEM
OPTIONS GUIDE
Bravo™ 8105 Technical Manual P/N 110–00–0
Bravo™ 8105 Programming and Operations Guide P/N 3–9317–375–00–0

Bravo™ 8105 Options Guide

2-9317-375-00-0 Bravo™ 8105 Options Guide iii
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Table of Contents
Preface
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
To Our Customers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Customer Support Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Before You Call . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Conveyor Options
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
Alternate Direction Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
Pin Chain Computer Controlled Motorized Width Adjust . . . . . . . . . . . . . . . . . . . 1–4
Combination Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
Cooling Zone Options
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
Section A: Process Volatile Active Cleaning™
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2
PVAC Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–3
PVAC Nitrogen Set–Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7
Preventive Maintenance Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9
Cooling Zone Heat Exchanger Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–10
Cooling Zone Heat Exchanger Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–11
Drain Jar Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–13
Cooling Zone Tray Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–14

TABLE OF CONTENTS
iv Bravo™ 8105 Options Guide Rev. 1
Section B: Refrigerated On–Board Recirculating Chiller
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–15
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–16
Chiller Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–16
Operation of the Digital Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . 2–17
Keypad Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–18
Parameter Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–18
Description of Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–19
Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–20
System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–21
Water Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–22
Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–23
Section C: Additional External Cooling Module
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–24
Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–24
General System Options
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
Section A: UPS
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
APC UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5
APC Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–7
Best Fortress® UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–10
Section B: Output Photocell
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–14
Software Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–14
Section C: Programmable Outputs
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–16
Programmable Output Relay Software Configuration . . . . . . . . . . . . . . . . . . . . . 3–16
Section D: SMEMA Option
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–18
Software Option Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–19
SMEMA Parameters Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–19

2-9317-375-00-0 Bravo™ 8105 Options Guide v
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Preface
Overview
In this section This preface covers the following information:
Topic See Page
To Our Customers vi
Customer Support Structure vii
Before You Call x

PREFACE
To Our Customers
vi Bravo™ 8105 Options Guide Rev. 2
To Our Customers
This Guide The purpose of this guide is to help the customer obtain the greatest return on
investment. Speedline suggests that operators, supervisors, and technicians
responsible for operating and maintaining this equipment become familiar with the
contents of these Guides prior to using the equipment.
This Technical Manual includes safety information, a machine overview, an
applications overview, program development instructions, standard operating
instructions, advanced operating instructions, process troubleshooting, scheduled
maintenance overview, and a list of error messages and audible alarms with
solutions.
Other Guides
in the Set
The following list of guides make up the entire information set:
†Not yet released
Guide Name Part Number
Bravo™ 8105 Installation Guide 3-9317-370-00-0
Bravo™ 8105 General Information Guide† 3-9317-371-00-0
Bravo™ 8105 Programming and Operations Guide 3-9317-372-00-0
Bravo™ 8105 Preventive Maintenance Guide 3-9317-373-00-0
Bravo™ 8105 Repair Guide† 3-9317-374-00-0
Bravo™ 8105 Options Guide 3-9317-375-00-0
Bravo™ 8105 Drawings† 3-9317-376-00-0

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PREFACE
Customer Support Structure
2-9317-375-00-0 Bravo™ 8105 Options Guide vii
Customer Support Structure
Introduction Speedline has a number of offices throughout the world ready to support your
needs:
• Main Offices
• Regional Service Centers (USA)
• International Service Centers
Main Offices
Office Location
Speedline Technologies, Inc.
Electrovert Main Sales and
Service Office
Technical Service Support Group
P.O. Box 709, Hwy. 5 South
Camdenton, MO 65020-0709
Fax: [phone]
Tel: [phone]
or call Toll Free @ Tel: [phone]
e-mail:
[email protected]
Speedline Distribution Center Parts Sales
1605 Dundee
Elgin, IL 60120
Fax: [phone]
Local Tel: [phone]
Toll Free: 1-800-737-8110
Cookson Performance Solutions Training Center
580-A Tollgate Rd.
Elgin, IL 60123
Fax: [phone]
Local Tel: [phone]
Toll Free: 1-800-737-8110

PREFACE
Customer Support Structure
viii Bravo™ 8105 Options Guide Rev. 2
Regional Service
Centers (USA)
The following Service Centers are located throughout the United States:
Office Location
North East Regional Service
Center
472 Amherst St. Suite 6
Nashua, NH 03063
Fax:[phone]
Phone: [phone]
South East Regional Service
Center
1055 Windward Ridge Pkwy., Suite 140
Alpharetta, GA 30005
Fax: [phone]
Phone: [phone] ext. 16
North Central Regional Service
Center
580-A Tolllgate Road
Elgin, IL 60123
Fax: [phone]
Phone: [phone]
North West Regional Service
Center
2968 Scott Blvd.
Santa Clara, CA 95054
Fax:[phone]
Phone: [phone]
South West Regional Service
Center
1111 W. North Carrier Parkway
Grand Prairie, TX 75050
Fax:[phone]
Phone: [phone]

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PREFACE
Customer Support Structure
2-9317-375-00-0 Bravo™ 8105 Options Guide ix
International
Service Centers
The following centers serve the international community:
Office Location
Speedline Technologies, LTD Unit 1
Pincents Kiln Industrial Park
Reading Bershire RG317SD
Fax: [phone]
Phone: [phone]
Speedline Technologies, Gmbh Daimlerstrasse 1E
63303 Dreieich
Germany
Fax: [phone]
Phone: [phone]
Speedline Technologies, Italy Via Liguria 2/28
I-20068 Peschiera Borromeo (MI)
Italy
Fax: 39-2 - 5530. 8468
Phone: [phone]
Speedline Technologies, Singapore 150 Kampong Ampat
KA Centre # 05-08
Singapore 368324
Fax: [phone]
Phone: [phone]
Speedline Technologies, Taiwan 1F, No. 11 Ching Kuo Road
Taoyuan
Taiwan, ROC
Fax: [phone]
Phone: [phone]
Speedline Technologies, Mexico Carretera a Base Aerea Militar
KM.5 No - 5850 Edificio #11
Zapopan, Jalixco C.P.
45100 MEX
Fax: [phone]
Phone: [phone]

PREFACE
Before You Call
x Bravo™ 8105 Options Guide Rev. 2
Before You Call
Introduction To help Electrovert support your machine in a timely fashion, have the following
specific information available when calling in:
• System Software Version
• Serial Tag Information
Machine Serial Tag The machine serial tag is located on side of the rear electrical panel. It provides
important information that will be helpful in servicing your machine.

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Conveyor Options
Overview
In This Chapter This Chapter contains the following sections:
Introduction The standard conveyor on a Bravo™ system is a mesh belt left–to–right conveyor.
The standard conveyor can be configured with or replaced by the following
options:
• Alternate Conveyor Direction
• Pin Chain Conveyor
• Combination Pin Chain and Mesh Belt Conveyor
• Pin Chain Computer Controlled Motorized Width Adjust
The Pin Chain Conveyor is documented in the Bravo™ 8105 Preventive
Maintenance Guide.
Section Page
Alternate Direction Conveyor 1 – 2
Pin Chain Computer Controlled Motorized Width Adjust 1 – 4
Combination Conveyor 1 – 6

CONVEYOR OPTIONS
Alternate Direction Conveyor
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Alternate Direction Conveyor
Description To accommodate process line requirements, a Bravo™ 8105 can be built so that
conveyor movement is from right to left. All other aspects of the machine are the
same as a standard left–to–right machine.
Right–to–Left
Conveyor Bravo™ 8105
Figure 1–1
Software To configure right–to–left conveyor direction in the software, select Configure >
Options from the menu bar at the top of the screen. Ensure that “right to left” is
selected. Refer to Figure 1–2.

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CONVEYOR OPTIONS
Alternate Direction Conveyor
2-9317-375-00-0 Bravo™ 8105 Options Guide 1-3
Options Configuration
Screen
Figure 1–2

CONVEYOR OPTIONS
Pin Chain Computer Controlled Motorized Width Adjust
1-4 Bravo™ 8105 Options Guide Rev. 1
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Pin Chain Computer Controlled Motorized Width Adjust
Introduction The optional Motorized Width Adjust uses the computer interface to control the
width of the conveyor rails via software. Width adjust can be performed in either
Process Screen or in the Width Adjust Setup Screen. Refer to the following
section to perform width adjust using the software option.
Width Adjust in
Process Graphic
Screen
The Setpoint displays in the bottom parameter of the Width Adjust display on the
Process Graphic Screen. Refer to Figure 1–3. The Actual Width displays above
the Setpoint display.
• To change the width setting, highlight the width parameter in the Setpoint
field and enter a new number.
• Press Enter.
• Click on the Start button below the setpoint.
• The indicator is Red when the width adjust motor is On. It is Gray when the
width adjust motor is Off.
• The rails stop automatically when they reach the width adjust setpoint. If it is
desired to stop the rails before they reach the setpoint, click on the Stop but-
ton.

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CONVEYOR OPTIONS
Pin Chain Computer Controlled Motorized Width Adjust
2-9317-375-00-0 Bravo™ 8105 Options Guide 1-5
Width Adjust Window
Figure 1–3
Width Adjust in
Process Tabular
The Width Adjust Setpoint parameter displays to the right of the “Rail Width”
label in the Process Tabular Screen. The Actual value is displayed to the right of
the Actual display. Refer to Figure 1–4.
To change the Setpoint, highlight it and enter a new value. Click on the Set
button. To stop the Rail Width Adjust while it is in progress, click on the Stop
button.
Software
Representation
Figure 1–4
Width Adjust in the
Setup Screen
Access the Setup Screen by selecting Setup > Motorized Width from the Menu
Bar at the top of the screen. The Setup Window displays.
The Setpoint appears next to the “Width Setpoint” label and the Actual value
appears below that. Press the Start button to engage the Automatic Width
operation.

CONVEYOR OPTIONS
Combination Conveyor
1-6 Bravo™ 8105 Options Guide Rev. 1
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ATTENTION
Refer to the Setup Section in the Maintenance Guide for more information on the
Motorized Width Setup.
Software
Representation
Figure 1–5
Combination Conveyor
Introduction The Combination Conveyor consists of a standard Mesh Belt Conveyor and a Pin
Chain Conveyor in the same machine. Maintenance requirements are detailed in
the Bravo™ Maintenance Guide in separate sections (Mesh Belt maintenance and
Pin Chain Maintenance). Refer to the following paragraph for software setup.
Software Setup Select Setup > Options Configuration from the menu bar at the top of the
screen. Ensure that “Pin Chain or Combo” has a check in the box beside it. Refer
to Figure 1–6.

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CONVEYOR OPTIONS
Combination Conveyor
2-9317-375-00-0 Bravo™ 8105 Options Guide 1-7
Options Configuration
Window
Figure 1–6

CONVEYOR OPTIONS
Combination Conveyor
1-8 Bravo™ 8105 Options Guide Rev. 1
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Cooling Zone Options
Overview
Introduction Cooling Zone options include Process Volatile Active Cleaning™ (PVAC),
Additional Cooling Module, and a Refrigerated On–Board Recirculating Chiller.
Refer to the following sections for more detailed information.
In This Chapter This chapter contains the following sections:
Topic Section
Process Volatile Active Cleaning A
Refrigerated On–Board Recirculating Chiller B
Additional External Cooling Module C

COOLING ZONE OPTIONS
Overview
2-2 Bravo™ 8105 Options Guide Rev. 1
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Section A: Process Volatile Active Cleaning™
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Overview
Introduction The Process Volatile Active Cleaning™ Option is designed to allow minimal
production downtime because of the unique cooling zone design. The expected
maintenance interval for cleaning is extended depending on process conditions.
In This Section This chapter contains the following information:
Topic Page
Operation 2 – 3
PVAC Nitrogen Setup 2 – 7
Preventive Maintenance 2 – 9