Elite Fitness CHALLENGER User manual

ASSEMBLY MANUAL
Record serial number
Elite Challenger Elliptical

2
CONTENTS
Important Safety Instrucons 3
Product Specicaons 4
Assembly Instrucons 5
User Instrucons 20
Care and Maintenance 23
Maintenance Log 24
Limited Warranty 25
Warm-Up Exercise 26
Training Stages 27
Parts List 28
Exploded Drawing 30
Notes 31
Thank you for purchasing the Elite Challenger Ellipcal.
For over 20 years, Elite Fitness™ has been New Zealand’s largest supplier of tness equipment. Our
aim and vision is to provide you Elite™ branded products, tested to the highest standard for quality
and biomechanics at the best possible price.
Please read through this manual to familiarise yourself with the operaon of your new Elite
Challenger Ellipcal. Doing so will help to insure that you get the most out of your machine,
enjoying a safe and eecve workouts ahead.
Even though we go to great eorts to ensure the quality of each product we produce, occasional
errors and or omissions do occur. In any event should you nd this product to have either a
defecve or a missing part, please contact us for a replacement.
SERVICE & WARRANTY
For service and warranty assistance please visit:
www.elitetness.co.nz/service
Online forms are available for Service, Warranty and Parts requests.
[phone]
Elite Fitness HQ
11 George Bourke Drive
Mt Wellington
Auckland, New Zealand
info@elitetness.co.nz
0800 2 438 348

3ELITE ELLIPTICAL ASSEMBLY MANUAL
The following denion applied to the word “WARNING” when used in this manual:
Used to call aenon to POTENTIAL hazards that could
result in personal injury or loss of life.
READ ALL INSTRUCTIONS BEFORE USING THE MACHINE
This product has been designed for home use only. Product liability and warranty condions will
not be applicable to products being subjected to professional use or products being used in a
commercial environment. e.g Gym Centre
This exercise machine is built for opmum safety. However, certain precauons apply whenever
you operate a piece of exercise equipment. Be sure read the enre manual before you assemble or
operate your machine. In parcular, note the following safety precauons.
— Read all instrucons in this manual before using this equipment.
— Use the machine only for its intended use as described in this Manual.
— Inspect and ghten all the loose parts before this equipment is used.
— Keeps hands away from moving parts.
— Keep children and pets away from the machine at all me. DO NOT leave children unaended
in the same room with the machine.
— Before using the machine to exercise, always do stretching exercises to properly warm up.
— Inspect the machine before each use; make sure all of the connecons are ghtly secured.
— Only one person at a me should use the machine.
— If the user experiences dizziness, nausea, chest pain, or any other abnormal symptoms, STOP
the workout at once. CONSULT A PHYSICIAN IMMEDIATELY.
— Posion the machine on a clear, levelled surface. DO NOT use the machine near water or
outdoors.
— Always wear appropriate workout clothing when exercising. DO NOT wear robes or other
clothing that could become caught in the machine. Sporng shoes are recommended when
using the machine.
— Do not place any sharp object around the machine.
— Disabled persons should not use the machine without a qualied person or physician in
aendance.
— Never operate the machine if the machine is not funconing properly.
IMPORTANT SAFETY INSTRUCTIONS

4
— Only carry out training work on the equipment when it is in perfect working order. Only use
original spare parts in the event of a repair.
— Do not use strong solvents for cleaning, and only use the tools supplied, or suitable ones of
your own, for any repairs that may be required. Please dispose of the packaging and any parts
that have to be replaced subsequently (all parts for the unit) at suitable collecng points or
containers with a view to saving the environment.
— Not for therapeuc use.
WARNING: Before beginning any exercise program, consult your physician. This is especially
important for persons with pre-exisng health problems. The seller assumes no responsibility for
personal injury or property damage sustained by or through the use of this product.
SERVICE HINTS: The high quality standard of this product only will be kept if you on a regular
basis check all screw-connecons and moving parts on proper ng. Damaged parts have to be
changed immediately. During the me of repair the product must not be used by anybody.
IMPORTANT HINTS:
A) This product has been tested in accordance with the requirements of EN 957-1/A1, EN 957-5,
standard, Class HA (HOME USE). The maximum load is limited to 120KGS.
B) Parents should be aware of the risk factor of young children playing on tness equipment
unaended. Make sure that the children are instructed properly in the use of the product
and in the controlled execuon of the dierent exercise. Misuse of the product could result in
serious injury
PRODUCT SPECIFICATIONS
User Weight Capacity: 120kg
Dimensions: 2000x 511 x 1705mm
Shipping Weight: 72kg
Net Weight: 67kg
Power Requirements 6V 1.0A

5ELITE ELLIPTICAL ASSEMBLY MANUAL
ASSEMBLY INSTRUCTIONS
STEP 1
— Aach the Front Stabiliser (#124) to the Main Frame (#34) using 4 x M8x20 Bolts (#8) 4 x Flat
Washers (#6) and 4 x Wave Washers (#7).
— Aach the Front Stabiliser Cover (#125) to the Front Stabiliser (#124) and the Main Frame (#34)
using 2 x M5x10 Screws (#14).
— Connect the Middle Stabiliser (#80) to the 2 x Rails (#84) using 4 x M8x16 Bolts (#13) and 4 x
Semicircle Washers (#21)
— Connect the Rear Stabiliser (#85) to the other end of the 2 Rails (#84) using 4 x M8x16 Bolts
(#13) and 4 x Semicircle Washers (#21).
Fig 1.1
Fig 1.2

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ASSEMBLY INSTRUCTIONS
STEP 2
— Aach the Middle Stabiliser (#80) to the Main frame (#34) using 4 x M8x20 Bolts (#8) 4 x Flat
Washers (#6) and 4 x Wave Washers (#7).

7ELITE ELLIPTICAL ASSEMBLY MANUAL
ASSEMBLY INSTRUCTIONS
STEP 3
— Slide the Front Post Cover (#32) over the Front Post (#5).
— Connect the Main Frame Cable to the Front Post Cable.
— Connect the Front Post (#5) to the Main Frame (#34) using 4 x M8x20 Bolts (#8) 4 x Flat
Washers (#6) and 4 x Wave Washers (#7).
— Secure the Front Post Cover (#32) to the Front Post (#5) using 2 x M8x20 Bolts (#8) 2 x Flat
Washers (#6) and 2 x Wave Washers (#7).
— Slide the Axle Sha (#122) into the Front Post (#5) as shown in the diagram.

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ASSEMBLY INSTRUCTIONS
STEP 4
Please note: Lubricate wheel axle and upper arm axle using a mul purpose grease. Refer to red
circles on diagram above.
— Aach the top end of the Right Pedal Arm (#51) to the Crank Arm Axle (#43) on the right hand
side of the wheel on the Main Frame (#34) using 1 x M8x20 Bolt (#25), 1 x Wave Washer (#7), 1
x Flat Washer (#24) and 1 x Wave Washer (#36). Refer to Fig 4.1.
— Aach the top end of the Le Pedal Arm (#113) to the Crank Arm Axle (#43) on the le hand
side of the wheel on the Main Frame (#34) using 1 x M8x20 Bolt (#25), 1 x Wave Washer (#7), 1
x Flat Washer (#24) and 1 x Wave Washer (#36). Refer to Fig 4.2.
— Aach the boom end of the Right Pedal Arm (#51) to the right hand side Rail (#84) Between
the Middle and Rear Stabiliser (#85).
— Aach the boom end of the Le Pedal Arm (#113) to the le hand side Rail (#84) Between
the Middle (#80) and Rear Stabiliser (#85).
4.1
4.2

9ELITE ELLIPTICAL ASSEMBLY MANUAL
ASSEMBLY INSTRUCTIONS
STEP 5
— Aach the top end of the Lower Handlebar R (#22) to the right hand side of the Axle Sha
(#122) on the Front Post (#5) using 1 x M8x20 Bolt (#25), 1 x Wave Washer (#7), 1 x Flat Washer
(#24) and 1 x Wave Washer (#18). Refer to diagram.
— Aach the top end of the Lower Handlebar L (#117) to the le hand side of the Axle Sha
(#122) on the Front Post (#5) using 1 x M8x20 Bolt (#25), 1 x Wave Washer (#7), 1 x Flat Washer
(#24) and 1 x Wave Washer (#18). Refer to diagram.

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ASSEMBLY INSTRUCTIONS
STEP 6
— Aach the Right Pedal Plaorm (#65) to the Right Pedal Arm (#51) using a Connecon Plate
(#74), 1 x Wave Washer (#18), 3 x M8x16 Bolts (#13) and 3 x Flat Washers (#6).

11ELITE ELLIPTICAL ASSEMBLY MANUAL
ASSEMBLY INSTRUCTIONS
STEP 7
— Aach the Inside Wheel Cover R (#52) to the right hand side wheel using 2 x Flat Washers (#6)
and 2 x M8 Nylon Nuts (#20).
— Aach the boom end of the Lower Handlebar R (#22) to the front end of the Right Pedal
Plaorm (#65) using a M8x55 Bolt (#52).
— Aach the Outside Wheel Cover R (#61) to the Inside Wheel Cover R (#52). Ensure the Lower
Handlebar R (#22) and Right Pedal Plaorm (#65) joint is inside the two covers. Secure using 1 x
M5x10 Screws and 2 x ST2 screws (#62).

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ASSEMBLY INSTRUCTIONS
STEP 8
— Aach the Le Pedal Plaorm (#114) to the Le Pedal Arm (#113) using a Connecon Plate
(#74), 1 x Wave Washer (#18), 3 x M8x16 Bolts (#13) and 3 x Flat Washers (#6).
— Aach the Inside Wheel Cover L (#118) to the le hand side wheel using 2 x Flat Washers (#6)
and 2 x M8 Nylon Nuts (#20).
— Aach the boom end of the Lower Handlebar L (#117) to the front end of the Le Pedal
Plaorm (#114) using a M8x55 Bolt (#54).
— Aach the Outside Wheel Cover L (#116) to the Inside Wheel Cover L (#118). Ensure the Lower
Handlebar L (#117) and Le Pedal Plaorm (#114) joint is inside the two covers. Secure using 1
x M5x10 Screws (#14) and 2 x ST2 screws (#62).

13ELITE ELLIPTICAL ASSEMBLY MANUAL
ASSEMBLY INSTRUCTIONS
STEP 9
— Aach the Le (#121) and Right (#28) Upper Handlebars using 4 x Carriage Bolts (#31), 4 x
Semi-circle Washers (#21) and 4 x Nylon Nuts (#20). Refer to the diagram above.

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ASSEMBLY INSTRUCTIONS
STEP 10
— Feed the Lower Pulse Wire through the Front Post (#5).
— Aach the Handlebar (#9) to the Front Post (#5). Secure using 2 x M8x16 Bolts (#13) and 2 x
Flat Washers (#6). Refer to the above diagram.

15ELITE ELLIPTICAL ASSEMBLY MANUAL
ASSEMBLY INSTRUCTIONS
STEP 11
— Connect Upper Computer Wire from Computer to the Front Post Wire.
— Connect Upper Pulse Wire from Computer to the Lower Pulse Wire from Handlebar.
— Aach Computer (#1) to the Front Post (#5) using 4 x M5x12 Screws (#132). Refer to the above
diagram.

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ASSEMBLY INSTRUCTIONS
STEP 12
— Aach the Inner Front Post Cover (#15) to the inner side of the Front Post (#5). Secure using 1 x
M5x10 screw (#14).
— Aach the Back Front Post Cover (#131) to the outer side of the Front Post (#5). Secure using 1
x M5x10 screw (#14) and 2 x ST2 screws (#62).

17ELITE ELLIPTICAL ASSEMBLY MANUAL
ASSEMBLY INSTRUCTIONS
STEP 13
— Aach the le covers (#119 & 120) to le Lower Handle Bar (#117) using 4 x ST2 screws (#27)
and 2 x M5x10 screws (#14).
— Aach the right covers (#19 & 26) to Right Lower Handle Bar (#22) using 4 x ST2 screws (#27)
and 2 x M5x10 screws (#14).

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ASSEMBLY INSTRUCTIONS
STEP 14
— Aach the le Pedal (#115) to the Le Pedal Plaorm (#114) using 4 x M5x10 screws (#14).
— Aach the Right Pedal (#64) to the Right Pedal Plaorm (#65) using 4 x M5x10 screws (#14).
Refer to Fig 1
— Clip the Lower Arm Covers (#63) on the le and right lower pedal plaorm joints. Refer to Fig 2
Fig 14.1
Fig. 14.2

19ELITE ELLIPTICAL ASSEMBLY MANUAL
CONGRATULATIONS
Assembly of your Elite Challenger Ellipcal is now complete! Be sure to fully inspect your machine
before using it for the rst me.
Failure to visually check and test and tech the assembly before use can cause damage to
the Elite Ellipcal and serious injury to users and bystanders and can also compromise the
eecveness of your exercise program.
ASSEMBLY INSTRUCTIONS

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USER INSTRUCTIONS
SCAN : Alternates between WATTS/CALORIES and RPM/SPEED. 6 seconds per display.
RPM : 0-15-999
SPEED : 0.0-99.9 km/h
TIME : 0:00-99:59.
DISTANCE : 0.00-99.99 km
CALORIES : 0-999.
PULSE :P-30-240
HEART SYMBOL : ON / OFF ashes
MANUAL :1-24 level
PROGRAM : P1-P12
PERSONAL : U1-U4
WATTS CONSTANT : 10-350
USER DATA : U0-U4 (U1-U4 memorized user data)
RECOVERY KEY
The RECOVERY PROGRAM automatically evaluate your Fitness Level ( F1-F6 )
CONTROL MODE
MANUAL / PROGRAM /WATT/ PERSONAL/HRC
PROGRAMS (P1-P12)
RPM / SPEED WATTS / CALORIES
USED DATA
START / STOP
RESET
MODE
RECOVERY
PULSE / HRC
DISTANCE DISPLAY
TIME
ENTER AND UP / DOWN