Elliott Traffic Safety Service L60 User manual

Operator’s Manual
L60
Traffic Safety Service, LLC
601 Hadley Road
South Plainfield, NJ 07080
Phone: [phone]
Fax: [phone]
E-mail: [email protected]

Updated: March 10, 2020

INTRODUCTION 1
Proposition 65 Warning-California 2
WARRANTY
Warranty Statement 5-1
Change of Ownership 5-2
SAFETY & OPERATION
Safety Responsibilities 6-1
Responsibilities per ANSI/SIA A92.2 6-2
Aerial Device Setup 6-3
Platform Safety Warnings 6-4
Road Transport 6-5
Outrigger Controls-MHA 6-6
Outrigger Controls-MHMH 6-7
Operating Controls-Lower 6-8
Operating Controls-Upper 6-9
Automatic Rotation Lockout (Optional) 6-10
Hand Signals 6-11
Platform Removal/Installation-EZR 6-12
Platform Jib Safety-Aerial Device 6-13
Platform Jib Operation-Aerial Device 6-14
Lift Capacities 6-15
Wire Rope Care/Maintenance 6-16
Required Inspections 6-17
Inspection Record 6-18
Inspection Checklist 6-19
Stability Load Test 6-20
SPECIFICATIONS & SERVICE TOOLS
L60 Specifications 7-1
Presentation Drawing 7-2
Presentation Drawing 7-3
Electric Schematic 7-4
Hydraulic Schematic 7-5
LOAD CHART
Main Boom Load Chart-5,900 lb. 7.7-1
Main Boom Load Chart-2,000 lb. 7.7-2
Platform Jib Range-500 lb. 7.7-3
MAINTENANCE
Maintenance Safety 8-1
Cleanliness 8-2
Bolt Torque 8-3
Lubrication 8-4
Bubble Level Adjustment 8-5
Changing Hydraulic Oil 8-6
PQ Controller Adjustment 8-7
Platform Leveling System 8-8
Air Bleed-Platform 8-9
Component Evaluation 8-10

Emergency Lowering Procedure 8-11
Piggyback Cylinder Removal 8-12
Hi-Reach Weld Repairs 8-13
Maintenance Schedules 8-14
Troubleshooting 8-15
COMPONENT SERVICE MANUALS
Winch Service Manual--Tulsa 506W 9-1
HFG938D Swing Drive 9-2
Jib Winch Service Manual-Pullmaster PL-1 9-3
Appendix A:Pages Index A
Appendix B:Parts Index B

Introduction-Aerial EEC-0095 V1.1
Introduction
Do not operate this aerial device until you have read and thoroughly understand
this manual, the accompanying Association of Equipment Manufacturers “SAFETY
MANUAL FOR OPERATING AND MAINTENANCE PERSONNEL”, all decals on the
aerial device and you have been properly trained by an experienced, qualified aerial
device operator. The information in these manuals is a guide to assist qualified
personnel in safe operation and maintenance of this aerial device and is not a substitute
for training, experience and common sense.
If there is a question on application and/or operation, contact the Product Safety
and Reliability Department at Elliott Equipment Company. If an Elliott aerial device is
involved in a personal injury or property damage incident notify the Product Safety and
Reliability Department as soon as possible. Have the model and serial number and
details of the incident recorded prior to contacting the factory.
Elliott Equipment Company
4427 South 76th Circle
Omaha, NE 68127-1806
Ph. 402-592-4500 FAX [phone]
e-mail [email protected]
www.elliottequip.com
Always refer to the latest version of ANSI/SIA A92.2 standards for safe
operation, inspection and maintenance of this aerial device. Federal, state and local
laws, rules and regulations along with safety codes and insurance requirements take
precedence over any information in this manual.
See the OSHA 1926.1400 regulation for correct, safe operation near power lines,
hand signals and personnel qualification requirements.

Introduction-Aerial EEC-0095 V1.1
Introduction
READ, UNDERSTAND AND FOLLOW ALL SAFETY LABELS
BEWARE OF OVERHEAD POWER LINES
UNDERSTAND AND NEVER ATTEMPT EXCEEDING AERIAL DEVICE LOAD
CHARTS
NEVER EXCEED PLATFORM CAPACITY AND AREAS OF OPERATION
BEWARE OF ADVERSE WEATHER AND GROUND CONDITIONS
This manual must be retained with this aerial device for use by subsequent operating
personnel.
Revision History
Document
type
Document
Number
Revision
History
Revision Notes
Revision
Date
Tech. Spec.
EEC-0095
1.0
Template
Update
11/5/14
Tech Spec
1.1
Doc update
2/16/15

WARNING
Breathing diesel engine exhaust exposes you to chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm.
Always start and operate the engine in a well-ventilated area.
If in an enclosed area, vent the exhaust to the outside.
Do not modify or tamper with the exhaust system.
Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca/gov/diesel
WARNING
Cancer and
Reproductive Harm
www.P65Warnings.ca.gov

Rev. 01/12
ELLIOTT EQUIPMENT COMPANY
WARRANTY – Aerial Lifts manufactured in compliance with ANSI / SIA A92.2
Subject to the terms and conditions of this warranty, Elliott Equipment Company ("Elliott") hereby warrants all equipment
manufactured by Elliott (“Equipment”) to be free from defects in material and workmanship for a period of one year. There are no
express or implied warranties, including the warranty of merchantability and fitness for a particular purpose, covering component
parts or accessories manufactured or modifications made by someone other than Elliott.
All Equipment shall have a limited one-year warranty (“one-year warranty”), effective from the date that the Equipment is shipped
from Elliott and subject to the terms and conditions contained herein. Elliott’s sole obligation under the one-year warranty shall be
the replacement of the defective part(s), but specifically excludes paint. This one-year warranty is limited to the original purchaser of
equipment from Elliott or from an authorized Elliott distributor only and is not transferable to any other person or entity.
In addition to the one-year warranty, the following structural components shall have a lifetime parts-only warranty from the date of
shipment from Elliott: Subframe, Turrets and Structural Components of all steel booms (“lifetime warranty”). Elliott’s sole obligation
under the lifetime warranty is replacement of the defective part(s), but specifically excluding any labor or other costs incurred. This
lifetime warranty for structural components excludes hydraulic and electrical components, bed and body components, chassis, jibs,
outriggers and platform. This lifetime warranty also specifically excludes any other parts or components, including without limitation
seals, gaskets, hydraulic components and exterior coatings. All replacement parts are original equipment parts from Elliott. In the
event ownership of the Equipment is transferred to a person or entity other than the original purchaser of the Equipment, the lifetime
warranty shall terminate.
The lifetime warranty and one-year warranty as set forth herein apply only to Equipment shipped from Elliott after January 1, 2012.
EXCLUSIONS: No warranty claims shall be valid unless Elliott is notified in writing of the defect within a reasonable time following
its discovery. The one-year warranty and lifetime warranty are valid only if an annual service inspection is performed and
documented by an authorized Elliott distributor. The one-year warranty and lifetime warranty shall not apply with respect to any
claimed defect which in Elliott's sole judgment has arisen from repair, alteration, damage during shipment, accident, negligence,
failure to perform routine maintenance, overloading or misuse, including without limitation, an operator's failure to follow the
instructions issued with the equipment. The one-year warranty and lifetime warranty are void if any modifications are made to the
Equipment.
Elliott reserves the right to make changes in design or construction of its equipment at any time without obligating itself to make
such changes on equipment previously manufactured.
LIMITATION OF LIABILITY: ELLIOTT'S LIABILITY FOR ANY LOSSES AND DAMAGES RESULTING FROM ANY CAUSE
WHATSOEVER, INCLUDING WITHOUT LIMITATION, ELLIOTT'S NEGLIGENCE OR FROM DAMAGED OR DEFECTIVE
EQUIPMENT, IRRESPECTIVE OF WHETHER SUCH DEFECTS ARE DISCOVERABLE OR LATENT, SHALL IN NO EVENT
EXCEED THE PURCHASE PRICE OF THE PARTICULAR EQUIPMENT TO WHICH LOSSES OR DAMAGES ARE CLAIMED, OR
AT THE ELECTION OF ELLIOTT, THE REPAIR OR REPLACEMENT OF THE DEFECTIVE EQUIPMENT. IN NO EVENT SHALL
ELLIOTT BE LIABLE FOR ANY SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION
COMMERCIAL LOSSES, LOST PROFITS OR COSTS OF ANY KIND OR FOR ANY DAMAGES FOR WHICH BUYER MAY BE
LIABLE TO OTHER PERSONS.
DISCLAIMER: THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT
LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND IS ALSO
IN LIEU OF ANY OTHER OBLIGATIONS ON THE PART OF ELLIOTT. No agent, employee or representative of Elliott may bind
Elliott to any other warranty. In the event any provision of the warranty is for any reason held ineffective, the remaining provisions
shall remain full and intact. In particular, the remedy of replacement provided for herein is the exclusive remedy for breach of the
one-year warranty and lifetime warranty.

4427 South 76th Circle, Omaha, NE 68127
Phone: [phone] - Fax: [phone]
CHANGE OF OWNERSHIP
Please complete this form in full and return to Elliott Equipment Company
Date Dealer Dealer Address, City, State, Zip Code
Equipment Serial Number Crane Model Customer Unit Number
Chassis Year Truck Make & Model Chassis VIN
New Owner (Individual or Company)
Mailing Address (Street address or PO Box)
City, State, Zip Code
Shipping Address ( If different from mailing address )
City, State, Zip Code ( If different from mailing address )
Phone Number ( Please include area code ) Fax number ( Please include area code )
Email Address
Name of person safety information should be addressed to

Safety Responsibilities-aerial EEC-0074 V1.2
Safety Responsibilities
Safety is more than reading and following proper operating instructions or
procedures. Safety is achieved by having the appropriate state of mind at all times while
operating or working around this equipment. Having a positive attitude towards safety is
the most important factor in accident and equipment failure prevention.
Any individual who will operate, supervise, rig loads, service, or work near this
aerial device shall read and understand this manual prior to operation. Failure to read
this manual is a misuse of this aerial device. Death or serious injury can result from
the misuse or improper maintenance of this aerial device.
It is your responsibility to know and understand the specific requirements and
hazards that exist, including adverse weather and ground conditions. Remember that
YOU are the key to safety. Good safety practices not only protect you, but also protect
the people around you. Study this manual and make it a working part of your safety
program. Keep in mind that this manual is written only for this specific type of machine.
Practice all other usual and customary safe working precautions, and above all:
REMEMBER –SAFETY IS UP TO YOU
YOU CAN PREVENT SERIOUS INJURY OR DEATH
Why is SAFETY important to YOU?
3 BIG REASONS
•Accidents DISABLE and KILL
•Accidents COST
•Accidents CAN BE AVOIDED
Your safety, along with the safety of all personnel involved with this aerial device,
is of utmost concern to Elliott Equipment Company. This manual has been developed
with the safety of all personnel that work around, with, or operate this equipment as our
primary goal.

Safety Responsibilities-aerial EEC-0074 V1.2
Safety Responsibilities
It is your responsibility to know
and understand the specific
requirements and hazards that exist. It
is also your responsibility to know and
understand all government regulations
that apply to the work being performed
with this aerial device. You shall make
these items known to all personnel
working with this equipment or in the
area, so that everyone can take the
necessary and required safety
precautions. Failure to heed these instructions can result in death or serious injury.
It is your responsibility to operate and maintain your aerial device with skill,
good judgment, and caution. Following recognized safety procedures will help you
avoid accidents. Modifications to any part of this aerial device can create a safety
hazard and therefore shall not be made without written approval from Elliott Equipment
Company. Use only Elliott factory approved parts to maintain this equipment. If this
aerial device is rebuilt or remounted, mounting procedures, re-testing, and re-
certification are required in accordance to instructions provided by Elliott
Equipment Company.
Safety is dependent on all people associated with this aerial device. The overall
condition of the equipment, maintenance and inspection procedures are just as
important as safe operating procedures and a positive attitude towards safety. All of
these procedures properly applied will significantly reduce the likelihood of an accident
or equipment failure.
Management/Supervisory Responsibilities
As an owner or employer, it is your responsibility to establish a safe working
environment for your operator and other employees or people working within proximity
of your equipment. It is your responsibility to instruct or provide instructions to the

Safety Responsibilities-aerial EEC-0074 V1.2
Safety Responsibilities
operator in safe operation of your equipment. It is also your responsibility to provide
the operator with properly maintained equipment and qualified crewmembers. Verify
that operators are properly trained, competent, physically fit, and if required by federal,
state, local regulations or project requirements, licensed and/or certified. Good vision,
good judgment, coordination, and mental ability are required. Any individual that lacks
any of these qualities should not be allowed to operate an aerial device.
Signal personnel must also have good
vision and sound judgment, know standard
aerial device signals and be able to clearly give
signals. They must have sufficient experience
to recognize hazards and signal the operator to
avoid them.
Riggers must have the ability to
determine weights and distances. Riggers
must also demonstrate the ability to select and properly use lifting tackle. It is the
responsibility of the management and supervisor to see that riggers are properly
trained.
Crewmembers must be given specific safety responsibilities and potential
hazards. Crewmembers not required for the lifting operation shall be instructed to stay
clear of the lift. Crewmembers must also be instructed to report any unsafe
conditions to the operator, supervisor or management.
Operator’s Responsibilities
Safety must be the operator’s most important concern. The operator must refuse
to operate the aerial device when knowing it is unsafe and should always consult their
supervisor if there is any doubt regarding safety. The operator must read and
understand the Owner’s manual and verify that the equipment is in proper working order
and properly set up before operating. The operator must be alert, physically fit, and free
from the influence of alcohol, drugs, or medications that might affect his/her eyesight,
hearing, reactions, or judgment.

Safety Responsibilities-aerial EEC-0074 V1.2
Safety Responsibilities
The operator must see that unnecessary
people, equipment, and material are kept out of
the work area. The area around the machine
shall be kept in order and properly barricaded.
The operator must understand and be
able to accurately interpret the load chart on the
aerial device. It is the operator’s responsibility
to determine that the machine can safely lift and
maneuver the load though the range of the lift prior to attempting to lift it.
If any portion of the lift creates a condition of blocked eyesight for the operator, or
when operating in or around hazardous areas, a signal person must be used. Because
the operator is not in the best position to judge distances and may not be able to see all
areas of the work area, a signal person may be necessary at other times. The operator
must understand standard aerial device signals and take signals from only one
designated signal person. The operator, however, shall take a stop signal from anyone.
Signal Person’s Responsibilities
The signal person must have good vision and sound judgment. The signal
person must know the standard aerial device signals and be able to give these signals
clearly and quickly. The signal person must also have appropriate experience to be
able to recognize hazards and be able to signal the operator to avoid them. The signal
person’s primary duty is to assist the operator in safe and efficient operation. The
operator’s must depend on the signal person to direct load movements without
endangering people or property. The signal person must also have a clear
understanding of the work being done, and how all steps of the operation fit together.
This will allow the signal person to safely coordinate the job with the operator and
all other crewmembers. The signal person must take up a position where they can be
clearly seen by the operator and clearly observe the entire operation. Standard aerial
device signals must be used unless operator and signal person agree upon an
alternative method of communication.

Safety Responsibilities-aerial EEC-0074 V1.2
Safety Responsibilities
Rigger’s Responsibilities
Riggers must be able to accurately determine weights and distances, and be
able to select and properly use lifting tackle for the requirements of the lift. Riggers are
also required to understand and abide by crewmember’s responsibilities.
Crewmember’s Responsibilities
It is the responsibility of all crewmembers to
report any unsafe condition or practice that is
recognized to the job supervisor. Everyone who
works around aerial devices must obey all warning
signs and watch out for his or her own safety and
the safety of others. Crewmembers setting up
equipment or handling loads are expected to know
proper machine erection and rigging procedures.
Crewmembers must watch for hazards
during operations and alert the operator and signal
person of any dangers such as power lines, unexpected presence of people, other
equipment or unstable ground conditions.

Safety Responsibilities-aerial EEC-0074 V1.2
Safety Responsibilities
Revision History
Document
type
Document
Number
Revision
History
Revision Notes
Revision
Date
Tech Spec.
EEC-0074
1.0
Template
update
11/05/14
Tech Spec.
1.1
Doc update
1/26/15
Tech Spec.
1.2
c/o changes,
3021163
2/13/18

ANSI/SIA HiReach EEC-0144 V1.3
Responsibilities per
ANSI/SAIA A92.2
NOTE: Unless otherwise specified, all section references in this chapter refer to
the latest version of ANSI/SAIA A92.2.
Responsibilities of Dealers and Installers
A. General Responsibilities: Each dealer or installer as applicable shall comply
with the requirements of this section.
B. Vehicle Specifications: Each dealer or installer, or both, who sells an aerial
device shall inform the owner or user, or both, of the manufacturer’s minimum
vehicle specifications.
C. Vehicle Weight Distribution: The installer shall be responsible for the weight
distribution of the completed mobile unit in accordance with the requirements of
the aerial device and the applicable regulations. Allowance shall be made for the
weight of readily removable tools and material specified by the user.
D. Manuals: Upon delivery of the equipment to the owner or user, the dealer or
installer shall provide the manuals as required by Paragraph 6.4 of this standard
and manuals for auxiliary equipment added by the installer.
E. Installations: The installer shall comply with Sections 5 and 6 and shall follow
the instructions of the manufacturer. In the event the original manufacturer no
longer exists, and equivalent entity may provide these instructions. The installer
of an aerial device shall, before the mobile unit is placed in operation, perform
stability tests in accordance with the requirements of 4.5.1 and 4.5.2, the
operational and visual tests in accordance with the requirements of 6.6.1 and
6.6.2 and the appropriate electrical tests required in 5.4.3 of this standard. The
installer shall, when installing an aerial device on a chassis which is a highway
vehicle, comply with all requirements of the applicable Federal Motor Vehicle
Safety Standards in effect at the time of installation. Certification as a
manufacturer (alteration, intermediate or final) of a motor vehicle under the
Federal Motor Vehicle Safety Standards is required. The travel height of the
mobile unit shall be posted in a location that is readily visible to the vehicle
operator. For insulated aerial devices, the installer shall assure conformance to

ANSI/SIA HiReach EEC-0144 V1.3
Responsibilities per
ANSI/SAIA A92.2
the Qualification test requirements of 5.3.2 by either obtaining certification of the
test and performing a periodic test after installation, or by performing the
Qualification test.
F. Quality Assurance: The installer shall have a documented quality assurance
program which will ensure compliance with this standard.
G. Welding: All welds made by the installer, whose failure could result in motion of
the platform(s) shall meet the latest revisions of the Structural Welding Code
AWS DI.I and AWS DI.2. The installer shall establish applicable welding quality
assurance procedures for all weldments.
H. Training: The dealer or installer shall offer training or training materials that aid
owners and users in the operation, inspection, testing and maintenance of the
aerial device. This training shall be offered initially and subsequently on request.
I. Dealer or Installer as User:Whenever a dealer or installer directs personnel to
operate an aerial device (inspecting, sales demonstrations, or any form of use),
the dealer or installer shall assume the responsibilities of users as specified in
Section 9 of this standard. All personnel authorized to operate the aerial device
shall have been trained.
Responsibilities of Owners
A. General Responsibilities: Each owner shall comply with the requirements of
this section. The following responsibilities pertain to the owner’s inspection,
testing, maintenance, modification, training, and transfer of ownership. These
activities shall be performed by qualified person(s).
B. Inspection and Testing Classifications
1. Initial Inspection and Test: Prior to initial use, all new or modified mobile
units shall be inspected and tested to ensure compliance with the provisions
of this standard. Verification by the manufacturer, the installer or an
equivalent entity(s), meets this requirement.
2. Regular Inspection and Tests: The inspection procedure for mobile units is
divided into two classifications based upon the intervals at which inspections
and tests shall be performed. Intervals shall be set by the owner in

ANSI/SIA HiReach EEC-0144 V1.3
Responsibilities per
ANSI/SAIA A92.2
accordance with the manufacturer’s recommendations. Such intervals are
dependent upon component function and exposure to wear, deterioration and
other agents which adversely affect component life. Two classifications are
designated:
a. Frequent Inspection and Test: Daily to monthly intervals.
b. Periodic Inspection and Test: One to twelve month intervals.
3. Frequent Inspection and Test: Items determined by the owner in
accordance with the manufacturer'’ recommendations for each specific aerial
device shall be inspected for defects. The following tests and inspections
shall be performed by the operator once daily, prior to first use:
a. Operating controls and associated mechanisms for conditions interfering
with proper operation.
b. Visual and audible safety devices for malfunction.
c. Hydraulic or pneumatic systems for observable deterioration or excessive
leakage.
d. Fiberglass and other insulating components for visible damage or
contamination.
e. Missing or illegible operational and instructional markings.
f. Electrical systems of / or related to the aerial device for malfunction, signs
of excessive deterioration, dirt and moisture accumulation.
g. Visual inspection of bolts, pins, and other fasteners for loose, deformed or
missing fasteners and other locking devices.
Any suspected items shall be carefully examined or tested and a determination
made by a qualified person as to whether they constitute a safety hazard. All
unsafe items shall be replaced or repaired before use.
4. Periodic Inspection or Test: An inspection of the mobile unit shall be
performed at the intervals defined above in Regular Inspection and tests
depending upon its activity, severity of service, and environment, or as
specifically indicated below. (These inspections shall include the
requirements of Frequent Inspection and Test):
a. Structural members for deformation, cracks or corrosion.

ANSI/SIA HiReach EEC-0144 V1.3
Responsibilities per
ANSI/SAIA A92.2
b. Parts, such as pins, bearings, shafts, gears, rollers, locking devices,
chains, chain sprockets, wire and synthetic ropes, and sheaves for wear,
cracks or distortion.
c. Hydraulic and pneumatic relief valve settings.
d. Hydraulic system for proper oil level.
e. Hydraulic and pneumatic fittings, hoses, and tubing for evidence of
leakage, abnormal deformation or excessive abrasion.
f. Compressors, pumps, motors, and generators for loose fasteners, leaks,
unusual noises or vibrations, loss of operating speed, and excessive
heating.
g. Hydraulic and pneumatic valves for malfunction and visible cracks in the
external valve housing, leaks, and sticking spools.
h. Visually inspect any vacuum prevention systems and verify function of
such systems on Category “A” aerial devices.
i. Hydraulic and pneumatic cylinders and holding valves for malfunction and
visible damage.
j. Hydraulic and pneumatic filters for cleanliness and the presence of foreign
material in the system indicating other component deterioration.
k. Electrical systems and components for deterioration or wear including
those not readily visible on a frequent inspection.
l. Performance test of all boom movements.
m. Condition and tightness of bolts and other fasteners.
n. Welds as specified by the manufacturer.
o. Legible and proper identification, operational, and instructional markings.
p. If the aerial device is rated an insulated device, the electrical insulating
components and system(s) shall be thoroughly inspected for lack of
cleanliness and other conditions that compromise insulation. Then these
components and system(s) shall be tested for compliance with the rating
of the aerial device in accordance with one of the applicable methods and
procedures as outlined in section 5.4.3 of this standard: