Elma ProSys-5102 User manual

ProSys-5102
Box PC with Intel® Haswell i5-4300U
Table of contents
Introduction.....................................................................................................................................2
Symbols used in this Manual........................................................................................................................ 2
Important Instructions................................................................................................................................... 2
Note on the Warranty..................................................................................................................................... 2
Technical Short Information ..........................................................................................................2
Order Information...........................................................................................................................2
Dimensions.....................................................................................................................................3
Mounting options............................................................................................................................5
Open the housing...........................................................................................................................7
CPU inside ....................................................................................................................................................... 8
Internal Connector List:.................................................................................................................................... 9
Panel Connector List:..................................................................................................................................... 10
Jumper List:.................................................................................................................................................... 10
Jumper Settings ............................................................................................................................................. 11
BIOS Power Setting ..................................................................................................................................... 12
Panel Connector Pin Assignments ................................................................................................................ 14
Internal Connector Pin Assignment ............................................................................................................... 17
24V-to-12VDC – Converter............................................................................................................................ 23

ProSys-5102
Box PC with Intel® Haswell i5-4300U
Introduction
Symbols used in this Manual
This symbol point out to especially information.
Important Instructions
This chapter contains instructions which must be observed when using your Flatman Monitor.
The manufacturer’s instructions provide useful information on your device.
Note on the Warranty
Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear
(wearing parts) are excluded from the warranty beyond that provided by law. This applies to the CMOS
battery, for example.
Technical Short Information
Housing
Interfaces
RAL 7021 powder coated
4x USB3.0
(WxDxH) 180 x 134 x 68mm (Heatsink included)
3x GbE LAN
Weight: 1300g
2x Display Port
Integrated SBC
2x COM (RS232, RS422, RS485, BIOS configurable)
CPU Intel® Haswell ULT i5-4300U (option: w/ i7-4650)
Power
4GB RAM (option up to 8GB)
16-30VDC Input via Phoenix Connector PSC 1,5/ 3-F
Storage: 64GB mSATA SSD (option: up to ?GB)
OS Support
Hardware Monitor
Windows7, Windows8, Linux
Voltages, Temperature
Environment
Fanless passive cooling
EMC
Operating temp.: 0 °-50°C ambient
EN55022 class B
Humidity: 10%-90% @ 39°C, non condensing
Power Consumption
UIN
IIN
PIN
Standby
24 V
0,020 A
0,5 W
Windows IDLE
24 V
0,308 A
7,4 W
Windows typical workload (BurnIn with max. load)
24 V
0,800 A
19,2 W
Windows with CPU at TDP (Thermal Design Power selected in Thermal-analysis-
tool)
24 V
0,990 A
23,8 W
Windows with max. workload & max. Graphics adjusted in Thermal-analysis-tool
& turbo mode (max. current consumption)
24 V
1,440 A
34,6 W
Test Setup: Windows 7 pro. 64bit; 4GB RAM ; 60GB mSATA
Order Information
Order#
Description
EN00-004001-01 RAIL-PC-5101; Intel Haswell i5-4300U, 4GB RAM, 64GB mSATA
EN00-004002-01 RAIL-PC-5101; Intel Haswell i5-4300U, 8GB RAM, 128GB mSATA
EN00-004003-01 RAIL-PC-5101; Intel Haswell i5-4300U, 8GB RAM, 256GB mSATA
EN00-004004-01 RAIL-PC-5101; Intel Haswell i5-4300U, 4GB RAM, 32GB mSATA
EN00-004005-01 RAIL-PC-5101; Intel Haswell i5-4300U, 4GB RAM, 128GB mSATA

ProSys-5102
Box PC with Intel® Haswell i5-4300U
Dimensions

ProSys-5102
Box PC with Intel® Haswell i5-4300U

ProSys-5102
Box PC with Intel® Haswell i5-4300U
Mounting options

ProSys-5102
Box PC with Intel® Haswell i5-4300U
Always make sure to mount the DIN rail retaining clamp in upper position
The heatsink is flippable according to the Rail PC mounting. Make sure that the airflow always works in
upright direction.
Important note: For operating mode has to be inserted a thermal grease between heatsink
and mounting plate
(example for heatsink mounting and airflow:)
The small milling boundary of the heatsink has to be mounted to the small rim of the Box housing
mounted with two M4x8 (max. length)
counter sunk bolds

ProSys-5102
Box PC with Intel® Haswell i5-4300U
Open the housing
To open the housing just remove five screws:

ProSys-5102
Box PC with Intel® Haswell i5-4300U
CPU inside
TPM
(optional)
Speaker Out
3 X RJ45
Connectors
Audio AMP
IS31AP2010B
1 X USB2.0
PIN Header
SPI
4-DI/4-DO
Wafer USB2.0
Watch Dog
Timer
Super I/O
Fintek
F81803U
2 X COM
Ports
Intel I210-AT
GbE Controller
DP
Intel I210-AT
GbE Controller
2 X Mini-PCIE
Sockets
2 X Speaker
Connectors
2 X Display Port
Connectors
Audio Codec
Reltek
ALC662
USB3.0
1 X DDR3 SO-DIMM
Sockets
1 X LVDS
Connector
GbE PHY
Intel I218-LM
Haswell
ULT
Processors
IN/OUT/MIC
CHRONTEL
CH7511B
4 X USB3.0
Ports
PCIE x1
Block Diagram
SPI Flash
ROM
H/W
Monitor
Audio
PIN Header
DDR3LLVDS eDP
SATA
HD
LPC
2 X SATA
Connector
DI/DO
1x mPCIE / mSATA
1x mPCIE

ProSys-5102
Box PC with Intel® Haswell i5-4300U
Top View:
Internal Connector List:
Label
Function
BAT1
Battery Power Input Wafer
BZ1
Onboard Buzzer
CN1
SATA HDD Power Output Wafer
CN5
USB2.0 Port 4, 5 Pin Header
CN7
Right Channel 3W Audio AMP Output Wafer
CN8
Left Channel 3W Audio AMP Output Wafer
CN9
Audio Pin Header
CN10
Digital Input / Output Pin Header
CN14
P80_Header LPC
CN15
RS-232 / 422 / 485 Port 1 Wafer
CN16
RS-232 / 422 / 485 Port 2 Wafer
CN17
SIM Interface Wafer for MPCIE2
CN18
Backlight Power Output Wafer for LVDS1
DIMM1
DDR3 Memory SO-DIMM Socket
FAN1
C P U F A N W a f e r
FP1
Front Panel 1 Pin Header
FP2
F r o n t Panel 2 Pin Header
LVDS1
P r i m a r y 2 4 -b i t , 2 -channel LVDS Panel Connector
mPCIE1
Mini-PCIE Express v1.2 Socket / mSATA
mPCIE2
Mini-PCIE Express v1.2 Socket
SATA1
Serial ATA Port 0 Connector
SATA2
Serial ATA Port 1 Connector
/ mSATA

ProSys-5102
Box PC with Intel® Haswell i5-4300U
Panel Connector List:
Label
Function
CN2
USB3.0 Port 0,1 Connector
CN3
USB3.0 Port 2,3 Connector
CN11
GbE LAN1 RJ-45 Connector
CN12
GbE LAN2 RJ-45 Connector
CN13
GbE LAN3 RJ-45 Connector
DP1
DP Connector
DP2
DP Connector (Dual Mode)
X1
COM1
X2
COM2
PWR
Input Power Connector (3pin Phoenix)
Jumper List:
Label
Function
JP1
Panel & Backlight Power Selection for LVDS1
JP2
AT_ATX Mode / MPCIE1 mSATA / mPCIE Selection
JP3
Backlight Power Enable Selection for LVDS1
JP4
MPCIE Activity LED Indication
JP5
USB POWER Selection
JP6
Flash Description Security Over-ride
JP7
RTC Reset Selection
JP8
SRTC Reset Selection