Emerson Numatics G2-2 series Instruction manual

G2-2 Series DeviceNet Quick Start Manual
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Getting Started
This is a brief d cument designed t quickly get y u started setting up y ur valve manif ld with an integrated
Numatics’ G2-2 DeviceNet c mmunicati n n de. Please n te that this d cument is n t intended t replace
the G2-2 DeviceNet Technical Manual which includes m re detailed technical inf rmati n. The full technical
manual can be f und n the Numatics website at www.numatics.c m r can be rdered by calling
248-887-4111.
1) Initial Unpacking and Inspecti n
1) Examine exteri r f package f r signs f damage. Rep rt any damage t shipping carrier.
2) Rem ve wrapped manif ld assembly fr m b x.
a) Rem ve manif ld assembly fr m anti-static packaging
b) Retain d cumentati n f r installati n and c nfigurati n
3) Examine manif ld assembly f r any shipping damage such as:
a) Bent pins r c nnect rs
b) Rep rt any damage t shipping carrier immediately
4) Examine manif ld assembly f r pr per rdered c nfigurati n. (Valves, I/O, Pr t c l, etc.)
2) G2-2 Intr ducti n
Bel w is an example f a 2012 series valve manif ld. This fieldbus manif ld series is capable f addressing a
t tal f 224 I/O. The manif ld can be viewed as having tw secti ns t it, the Valve Side and the Discrete I/O
Side
. The Valve Side supp rts a maximum f 32 s len id c ils and the Discrete I/O Side supp rts a
maximum f 6 m dules t taling 192 Outputs, 96 Inputs, r vari us c mbinati ns. The c mmunicati n
m dule has tw c nnect rs: a 5-pin c mmunicati n c nnect r and a 4-pin p wer c nnect r. Pin- uts f r
these, al ng with I/O c nnect rs, are labeled n the side f the respective m dules.
Valve
I/O P int
LED Status
Indicat r(s)
Discrete I/O
C nnect rs
Discrete I/O Side
(Maximum f 6 M dules)
Valve Side
(Maximum f 32 S len ids)
M dule/
Netw rk
Status LED's
Chassis Gr und
C nnecti n Valve
End Plates
Manual
Override
S len id LED
Status Indicat r
Valve Side
Sub-D Output
M dule
C mmunicati ns
M dule (N de)
Manual C nfigurati n
M dule (MCM)
Terminal Strip M dule
8 C nnect r I/O M dule
19 Pin R und
C nnect r M dule
Anal g M dule
Dual 25 Pin Sub-D
w/Aux P wer
Output M dule
+24V NODE/IN
MOD STATUS
NET STATUS
+24V VLV/OUT
FUSE 1
FUSE 2
NetDevice

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3) MCM - Manual C nfigurati n M dule (Opti nal)
The MCM is the m dule that all ws the user t manually set baud rate, MAC ID and ther user definable
pti ns, with ut the need f r s ftware c nfigurati n. If s ftware c nfigurati n is preferred, this m dule is n t
necessary. The MCM c nsists f tw DIP switch sets (SW1 and SW2) and tw r tary switches (SW3 and SW4).
MCM M dule Part Numbers
Descripti n Part Number
C mplete M dule 239-1384
Replacement B ard 256-684
(SW2)
(SW3) DIP Switch
(SW1)
DIP Switch
(SW4)
All DIP switches sh wn in the "OFF" p siti n
R tary Switch
R tary Switch
14
3
25 6 78
ON
143 25678
ON

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MCM Settings
DIP Switch Settings (SW1)
Baud Rate:
SW1-1 SW1-2 Kbaud
Off* Off* 125*
Off On 250
On Off 500
On On 500
Input Rep rting (Status Bit Map) Selecti n:
Switch Setting Descripti n
SW1-3 Off* Standard - Internal status bits are gr uped and mapped at the beginning
f the input w rd.
SW1-3 On Interleaved - Internal status bits are gr uped and mapped after each
appr priate utput m dule.
Aut baud (Rev. 2.11 & higher):
Switch Setting Descripti n
SW1-4 Off *
Aut baud enabled (baud rate c nfigures aut matically f r 125Kbps,
250 Kbps and 500 Kbps)
SW1-4 On Aut baud disabled (set the baud rate manually either thr ugh switches r
s ftware)
Manual r S ftware C nfigurati n:
Switch Setting Descripti n
SW1-5 Off MCM Disabled - Ign re MCM Settings (S ftware C nfigured)
SW1-5 On* MCM Enabled - Use MCM Settings (Manually C nfigured)
All cated Valve C il Outputs (Rev. 2.7 and higher):
SW1-6 SW1-7 SW1-8 Valve C il
Outputs
Assembly
Parameter
Off* Off* Off* 32 C ils 4*
Off Off On 24 C ils 3
Off On Off 16 C ils 2
Off On On 8 C ils 1
On Off Off 0 C ils 0
Any Other Setting 32 C ils 4
*
Fact ry Default Settings
S len id c il utput drivers are fact ry all cated t 32. Changes t this setting
can be made via DIP switch SW1-(6 thru 8) r by using DeviceNet s ftware and
ch sing appr priate Assembly Parameter value within the user c nfigurable
parameter pti ns.

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DIP Switch Settings (SW2)
Manual I/O size selecti n settings (f r QuickC nnect n de versi ns nly):
SW2-4 SW2-5 I/O Size (Bytes) Descripti n
Input (Rx) Output (Tx)
Off* Off* 4 4
Off On 6 6
On Off 8 8
On On 16 16
The manual I/O size selecti n pti n all ws the user t
select the I/O (Rx & Tx) values with ut physically having
I/O m dules attached t the manif ld. This all ws
c nsistent Rx & Tx values regardless f the physical
c nfigurati n f the manif ld. N te: the Rx & Tx values f
the physical c nfigurati n must always be less than the
manually selected value.
Manual I/O size selecti n pti n (f r QuickC nnect n de versi ns nly):
Switch Setting Descripti n
SW2-6 Off* Disabled - I/O sizes are c nfigured based n the physical c nfigurati n f
the manif ld.
SW2-6 On Enabled - I/O sizes are manually set based n switch settings f SW2-4
and SW2-5
Diagn stic bits selecti n (f r QuickC nnect n de and DeviceNet versi n 2.70 and higher nly):
Switch Setting Descripti n
SW2-7 Off* Enabled - Diagn stic bits are rep rted f r all utputs.
SW2-7 On Disabled - Diagn stic bits are NOT rep rted f r any utputs.
QuickC nnect selecti n (f r QuickC nnect n de versi ns nly):
Switch Setting Descripti n
SW2-8 Off Disabled - DeviceNet “QuickC nnect” feature disabled.
SW2-8 On* Enabled - DeviceNet
“QuickC nnect” feature enabled.
(Fact ry default nly f r QuickC nnect n de versi ns).
R tary Switch Settings (SW3 and SW4)
MAC ID (Netw rk Address):
Switch Descripti n
SW3 Sets the Ones Digits
SW4 Sets the Tens Digits
*Fact ry Default Settings
• Address is set t a default setting f 63 pri r t shipment. R tary switch
settings ver 63, default t 63
• DIP and r tary switch settings d n t take effect until p wer is cycled
(turned OFF and ON).

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4) Self-Test M de
An internal diagn stic t l can als be enabled using the pti nal MCM m dule. This t l all ws the user t
c nfirm that all f the Inputs and Outputs n the manif ld are fully functi nal with ut needing a netw rk
c nnecti n r c ntr ller. There are tw test m des that the user can ch se using SW2-8. The “Output” test
m de tests all the utputs by sequentially turning them ON ne at a time. The “Input/Output” test m de
tests the inputs by causing all f the utputs t t ggle between even and dd values when any input is made.
T use the Self-Test M de, the user must first set s me initial c nditi ns using the MCM m dule. F ll w
these steps t btain the needed initial c nditi n settings. Remember t rem ve p wer fr m the manif ld
bef re making changes t the MCM when setting these initial c nditi ns.
1) Disc nnect p wer and air fr m the manif ld!
2) Rec rd current MCM settings.
3) Set the r tary switches t 99 (SW3 and SW4).
4) Make sure that SW1-5, SW2-1, and SW2-7 are in the “ON” p siti n.
5) Select the desired test m de with SW2-8 (see table bel w)
Switch
Testing
M de
Setting Descripti n
Output Off Sequentially turns all the utputs ON and OFF.
SW2-8
Input/
Output
On
Causes all f the dd utputs t c me n and stay n until an
input is made. When an input is made, the utputs will t ggle t
the even utputs.
6) Make sure that all f the ther switches are in the “OFF” p siti n.
The initial c nditi ns are n w set. T enable the Self-Test M de, apply p wer t the manif ld and make the
f ll wing changes while the m dule status LED is blinking (within 5 t 10 sec nds f p wer up):
1) Set SW2-6 t the “ON” p siti n.
2) Set SW2-7 t the “OFF” p siti n.
Once Self-Test M de is enabled, the m dule status LED will flash red/green until Self-Test M de is
terminated by rem ving p wer t the unit. Remember t return the MCM settings t their riginal settings t
return the c mmunicati n n de t n rmal perati n.
!
• Air sh uld be disc nnected t the manif ld when attempting t run the
Self-Test M de t prevent unwanted m ti n.
• C mmunicati n lines sh uld be disc nnected bef re attempting t run the
Self-Test M de.

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5) I/O Mapping Example
Example:
Discrete I/O C nfigurati n
Rx Tx P s
N .
M dule Type Part N .
Bytes
1 MCM 239-1384 -- --
2 8O S urcing
(PNP) 239-1315 1 1
3 16O S urcing
(PNP) 239-1319 1 2
4 4I Sinking
(NPN) 239-1304 1 0
5 8I Sinking
(NPN) 239-1308 1 0
Manif ld I/O C nfigurati n
Outputs and Mapping L cati n
-Valve Outputs = 12 Byte 0, Bits 0-7
Byte 1, Bits 0-3
-All cated Unused
Valve Outputs = 20
Byte 1, Bits 4-7
Bytes 2 - 3, Bits 0-7
-Discrete Outputs = 24
Bytes 4,5 & 6
Bits 0-7
T tal Outputs = 56
Inputs and Mapping L cati n
-Discrete Inputs = 12 Byte 6, Bits 0-3,
Byte 7, Bits 0-7
-All cated and
Reserved Inputs = 4 Byte 6, Bits 4-7
T tal Inputs = 16
Assumed Settings
-Single Z-B ards
TM
used with single s len id
valves
-D uble Z-B ards
TM
used with d uble s len id
valves
-Assembly Parameter, value set t 4 (fact ry
default)
-Input Rep rting Map (SW1-3 r Parameter 14,
= “OFF” r “0” Fact ry Default) is set f r
beginning f input table.
F r m re detailed technical inf rmati n and
examples, including additi nal I/O table and
mapping schemes, please see the G2-2 Series
DeviceNet Technical Manual
When the 14 End
S len id is
energized, the 4 p rt
is pressurized.
When the 12 End
S len id is
energized, the 2 p rt
is pressurized.

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I/O Mapping Table Example C ntinued
Output Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 Valve C il
N . 8
Valve C il
N . 7
Valve C il
N . 6
Valve C il
N . 5
Valve C il
N . 4
Valve C il
N . 3
Valve C il
N . 2
Valve C il
N . 1
1 All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
Valve C il
N . 12
Valve C il
N . 11
Valve C il
N . 10
Valve C il
N . 9
2 All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
3 All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
4 Discrete
Output N . 7 Discrete Output N . 6 Discrete Output N . 5 Discrete Output N . 4 Discrete Output N . 3 Discrete Output N . 2 Discrete Output N . 1 Discrete Output N . 0
5 Discrete
Output N . 7 Discrete Output N . 6 Discrete Output N . 5 Discrete Output N . 4 Discrete Output N . 3 Discrete Output N . 2 Discrete Output N . 1 Discrete Output N . 0
6 Discrete
Output N . 15 Discrete Output N . 14 Discrete Output N . 13 Discrete Output N . 12 Discrete Output N . 11 Discrete Output N . 10 Discrete Output N . 9 Discrete Output N . 8
Input Table
BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 C il N . 8
Status
C il N . 7
Status C il N . 6 Status C il N . 5 Status C il N . 4 Status C il N . 3 Status C il N . 2 Status C il N . 1 Status
1 C il N . 16
Status
C il N . 15
Status C il N . 14 Status C il N . 13 Status C il N . 12 Status C il N . 11 Status C il N . 10 Status C il N . 9 Status
2 C il N . 24
Status
C il N . 23
Status C il N . 22 Status C il N . 21 Status C il N . 20 Status C il N . 19 Status C il N . 18 Status C il N . 17 Status
3 C il N . 32
Status
C il N . 31
Status C il N . 30 Status C il N . 29 Status C il N . 28 Status C il N . 27 Status C il N . 26 Status C il N . 25 Status
4 All cated &
Reserved All cated & Reserved All cated & Reserved All cated & Reserved All cated & Reserved All cated & Reserved
Status f r
Discrete
Outputs
N . 4-7
Status f r
Discrete
Outputs
N . 0-3
5 All cated &
Reserved All cated & Reserved All cated & Reserved All cated & Reserved
Status f r
Discrete
Outputs
N . 12-15
Status f r
Discrete
Outputs
N . 8-11
Status f r
Discrete
Outputs
N . 4-7
Status f r
Discrete
Outputs
N . 0-3
6 All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
All cated &
Reserved
Discrete
Input N . 3
Discrete
Input N . 2
Discrete
Input N . 1
Discrete
Input N . 0
7 Discrete
Input N . 7
Discrete
Input N . 6
Discrete
Input N . 5
Discrete
Input N . 4
Discrete
Input N . 3
Discrete
Input N . 2
Discrete
Input N . 1
Discrete
Input N . 0

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6) Output Sh rt Circuit Pr tecti n (Status Input Bits)
Status Input Bits rep rt the integrity f the l ad being driven by the utput driver. They must be mapped t the
scanner as part f the Input Size Value. Please refer t the table bel w f r Status Input Bit acti n during fault
c nditi n:
Output Type Output State Fault C nditi n Status Bit
N Fault 0
ON Fault -
Sh rt Circuit, Over Temp/Over Current 1
N Fault 0
Valve S len id C il Driver r
Sinking (NPN)
Discrete Outputs OFF Fault -
Open L ad 1
N Fault 0 S urcing (PNP)
Discrete Outputs ON Fault -
Sh rt Circuit, Over Temp/Over Current 1
7) Gr und Wiring
All Numatics Inc. c mmunicati n n des sh uld be gr unded during the installati n pr cess. These gr unding
guidelines can be f und in Nati nal Electrical c de IEC 60204-1 r EN 60204-1. There als is a,
“ATTENTION: CONNECT TO EARTH GROUND FOR PROPER GROUNDING OF UNIT”, label
attached t the chassis gr und c nnecti n p int n the G2-2 series c mmunicati n n de h using. This label
als p ints ut where the gr unding guidelines can be f und.
• Pr per gr unding will alleviate and prevent many intermittent pr blems
with netw rk c mmunicati n.
• When gr unding t a machine frame, please ensure that the machine frame
itself is already pr perly gr unded.
• Better gr unding can be achieved when larger diameter (l wer gauge) wire
is used.
!
+24V NODE/IN
MOD STATUS
NET STATUS
+24V VLV/OUT
FUSE 1
FUSE 2
NetDevice
ATTENTION:
CONNECT TO EARTH
GROUND FOR PROPER
GROUNDING OF UNIT
Reference National
Electrical code
IEC 60204 1 or EN 60204 1
for grounding guidelines

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8) C mmunicati n M dule C nnect r Pin-Outs
DeviceNet C mmunicati n C nnect r Pin-Out
Pin N . Functi n Descripti n
1 Shield Cable shield
2 V+
Bus P wer, 11-25VDC
3 V- Bus P wer, C mm n
4 CAN_H C ntr ller Area Netw rk High, C mmunicati n Line
5 CAN_L C ntr ller Area Netw rk L w, C mmunicati n Line
Auxiliary P wer C nnect r Pin-Out
Standard
Pin N .
Cenelec
Pin N .
Functi n Descripti n
1 1 +24VDC
(Valves and Outputs)
V ltage Used t P wer Outputs
(Valve C ils and Discrete Outputs)
2 3 Earth Gr und Pr tective Earth (Case Gr und)
3 4 0VDC C mm n 0VDC C mm n, f r Valves, I/O, and N de P wer
4 2 +24VDC
(N de and Inputs)
V ltage Used t P wer Discrete Inputs and N de
Electr nics
!
• Maximum current capacity n the 0VDC c mm n pin f auxiliary p wer
c nnect r is 8 Amps. The c mbined draw f the +24VDC Valves &
Outputs and +24VDC N de & Inputs pins cann t exceed 8 Amps, at any
given m ment in time.
• The auxiliary p wer N de & Inputs pin supplies p wer t the n de
electr nics. This pin must be p wered at all times f r c mmunicati n n de
t be functi nal.
• The Cenelec p wer c nnect r has a black insert and the standard p wer
c nnect r has a yell w insert.
1
5
AUX
14
3
MALE
2
COM
4
MALE
2
3
2
1
AUX
14
3
MALE
2
COM
4
MALE
5
3
AUX
42
1
MALE
3
COM MALE
1
5
4
2
3
NetDevice
TM
NetDevice
TM
NetDevice
TM

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9) LED Functi ns
Up n p wer up, the LEDs indicate the status f the unit. There are six LEDs n the G2-2 DeviceNet n de;
ne f r Netw rk Status, ne f r M dule Status, and tw f r internal fuse integrity and tw f r Aux. P wer
status.
LED Name C l r Status Descripti n
Off OFF Device is n t n-line; Bus p wer n t applied; Physical pr blem with
netw rk; Impr per baud rate.
ON N rmal perati n. Device is n-line and has established a
c nnecti n. Green
FLASHING Device is n-line but has n established c nnecti ns.
ON
The device has detected a bus err r that has rendered it incapable f
c mmunicating n the netw rk; Duplicate MAC ID; “Bus Off”
c nditi n; Physical pr blem with netw rk.
NET STATUS
(Netw rk Status)
Red
FLASHING
C mmunicati n failure – ne r m re I/O c nnecti ns have timed
ut.
OFF Critical hardware fault. Micr pr cess r is n t running.
ON N rmal perati n. The device is perating pr perly.
Green
FLASHING Netw rk p wer is absent.
MOD STATUS
(M dule Status)
Green Red FLASHING M dule is in self-test m de.
OFF Internal fuse
F1 is OK (valid nly when p wer is applied t
+24V
VLV / OUT
pin n Aux. P wer c nnect r).
FUSE 1 Red
ON Internal fuse
F1 is pen; N p wer is internally pr vided t valves r
utputs. C mmunicati n NOT affected.
OFF N DC P wer present at
+24V
VLV / OUT
pin n Aux. P wer
c nnect r. +24V VLV/OUT Green
ON DC P wer applied t +24V
VLV / OUT
pin n Aux. P wer C nnect r.
OFF Internal fuse
F2 is OK (valid nly when p wer is applied t
+24V
NODE / IN
pin n Aux. P wer c nnect r.
FUSE 2 Red
ON Internal fuse
F2 is pen; N p wer is internally pr vided t n de
electr nics r inputs. C mmunicati n N de will n t functi n.
OFF N DC P wer present at
+24V
NODE / IN
pin n Aux. P wer
c nnect r. +24V NODE/IN Green
ON DC P wer applied t +24V
NODE / IN
pin n Aux. P wer c nnect r.
+24V NODE/IN
MOD STATUS
NET STATUS
+24V VLV/OUT
FUSE 1
FUSE 2
NetDevice
FUSE 1
+24V VLV/OUT
+24V NODE/IN
FUSE 2
Device
NET STATUS
MOD STATUS
Net

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10) Fact ry Default Settings
Unless therwise requested, all standard G2-2 Series DeviceNet manif lds ship with specific fact ry default
settings. Bel w is a list f the fact ry default settings:
11) Technical Supp rt
F r technical supp rt, c ntact y ur l cal Numatics distribut r. If further inf rmati n is required,
please call Numatics Inc. at [phone] and ask f r Technical Supp rt.
Issues relating t netw rk set-up, PLC pr gramming, sequencing, s ftware related functi ns, etc…
sh uld be handled with the appr priate pr duct vend r.
Inf rmati n n device files, technical manuals, l cal distribut rs, and ther Numatics, Inc. pr ducts
and supp rt issues can be f und n the Numatics, Inc’s. WEB site at www.numatics.c m
Descripti n Default Settings
N de Address 63
Baud Rate Aut baud Enabled
Assembly Parameter 4
(32 All cated Valve C il Outputs)
Input M dule P wer Jumper PU
(Input sens r p wer supplied by
+24VDC N de and Inputs pin n the Aux. p wer c nnect r)
Output M dule P wer Jumper
SP
(Output m dule p wer supplied by
+24VDC Valves and Outputs pin n the Aux. p wer c nnect r)
Valve Side Output Bytes 4 Bytes (32 All cated Valve C il Outputs)
Discrete I/O Side - I/O Bytes Self-C nfiguring based n the I/O m dules installed.
Output Idle Acti n Attribute 0
Output Idle Value Attribute 0
Output Fault Acti n Attribute 0
Output Fault Value Attribute 0
Input Rep rting Parameter Set t 0 with either SW1-3 r S ftware Parameter 14