Emerson in sink erator HC1100 Installation manual

Installation, Care & Use Manual
HC1100
GN1100
H990
Steaming
Hot Water
Tap
Filtered 98°C
water on tap

Equipment You May Need:
■■For your satisfaction and safety, read all instructions, cautions, warnings and dangers before installing
or using this steaming hot water tap.
■■This particular unit is not intended for commercial use.
■■Make sure that all electrical wiring and connections conform to local codes.
■■A standard, earth (grounded) electrical outlet is required under the sink for the tap’s electrical power.
■■The wall outlet powering your tap must have electrical power supplied to it continuously.
■■This outlet must be fused and should not be controlled by the same wall switch that operates the
food waste disposer. Fuse/circuit breaker required is 10 amp for 230 volt (10 amp for 22-240 volt UK).
■■To ensure proper operation, this unit is not intended to be flushed with chlorine. If you suspect elevated
levels of chlorine in your water, it is recommended to use our water filtration system.
■■In Australia, all plumbing and electrical work must be completed by a qualifed tradesperson.
■■To prevent damage or unit not operating properly, the water pressure must be between 172 kPa-862 kPa
(1.7 bar - 8.6 bar; 25 psi - 125 psi). Ambient (room) temperature between 1ºC and 38ºC. In Australia, an
Australia water mark approved 350 kPa set pressure limiting value and dual check valve must be used.
■■Moving parts inside the tank causing a rattling noise is normal.
■■If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly
qualified persons in order to avoid a hazard.
WHAT YOU SHOULD KNOW BEFORE YOU BEGIN
■ Drill
■ Compression fitting,
T-fitting or saddle valve
■ Adjustable wrench
■ Phillips and flat blade screwdrivers
■ Pencil
■ Tape Measure
■ Level
■■Anchors for drywall
■■Hole saw
■■Basin wrench
■■Hole punch
If you intend to use the sprayer hole in the sink for the hot water tap, you may need a 3.18mm plug
or a 6.35mm cap (not supplied) for the sink spray hose line. See Step 1-B. If you need to cut a
mounting hole in the stainless steel sink, you may need a hole punch or a 32mm - 38mm hole saw
made for cutting stainless steel.
WHAT YOU NEED TO GET STARTED
2
What if you don’t have a sprayer hole or don’t want to use it?
Many homeowners replace the soap dispenser in their sink with a steaming hot water tap.
If drilling a hole into a stainless steel sink or counter top, you can cut a mounting hole for the
tap with a hole saw for stainless steel, or you can use a hole punch.
Hole size requirements: – HC1100, a 35mm - 38mm hole is required.
– All other models, hole requirement is 32mm - 38mm.
Consult a professional before drilling into a surface other than stainless steel.
Equipment Required:

IN THIS PACKAGE
Semi-circular
Mounting Plate Rubber Gasket John Guest Fitting
HC1100
GN1100
H990 Wing Nut 19mm Screws (2)
John Guest Fitting
9.5mm White Tubes (2)
Filter System
Semi-circular
Mounting Plate Hex Tool
Filter SystemHex Too l
Hex Nut
19mm Screws (4)Rubber O-Ring
Quick Connector
“Y” Quick Connector
9.5mm White Tubes (2)
Semi-circular
Mounting Plate
Hex Nut19mm Screws (4)
Rubber O-Ring
(Australia Only)
John Guest Fitting
(Australia Only)
(1-2 Supplied)
Quick Connector
(1-2 Supplied)
3
HOW TO USE THIS INSTRUCTION MANUAL
1
2
3
■■Slip the clear tube over the far right
smooth fitting and slide down
approximately 12mm. (3)
■■Visually check for pinched or
crimped tubes.
B
12
3
Brass Nut
Ferrule
Brass Insert
Wing Nut
Fiber
Washer
Brass Nut
Ferrule
Property Damage: Check to make sure
tubes are connected properly and are
pushed in as far as possible.
1
2
An imminently hazardous situation, which, if not avoided, will result in death or serious injury.
A potentially hazardous situation, which, if not avoided, could result in death or serious injury.
A potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
3
These instructions are separated into
main sections, indicated by numbers,
and subsections, indicated by capital
letters. The manual is setup this way
to allow you to take a break at any
point after completing a section or
subsection without affecting the
installation process.
Provides a step-by-step narrative describing the installation step, with check boxes that
can be marked as you progress through the installation.
Contains simple illustrations that provide visual instruction to support the narrative.
CAUTIONS, WARNINGS and DANGERS that will require your attention during the step.

4
PREPARATION
OVERVIEW OF A COMPLETED SETUP
START HERE PROPER INSTALLATION SHOULD TAKE ABOUT 2-4 HOURS
■■Identify locations for the tap, tank
and filter (if applicable).
■■Check to make sure there is proper
clearance (see chart at left) for tap
handles to be fully opened.
■■Check to make sure counter is not
too thick (see chart at left).
■■Make sure there is an earth (grounded)
electrical outlet under the sink.
■■Turn off water supply.
■■If using the sink sprayer hose hole,
remove nut that connects sprayer
hose at bottom of tap.
■■Using adjustable wrench, remove nut
connecting sprayer washer flange in
sprayer hole.
■■Plug hose opening with either a
plug or a cap (not supplied).
1A
B
12
3
Wing Nut
Fiber
Washer
The wall outlet for your tap must have power
supplied to it continuously and must be fused.
It should not be controlled by the same wall switch
that operates your food waste disposer.
12
3
Wing Nut
Fiber
Washer
HC1100 ...... 100mm ..............76mm
GN1100 ...... 110mm ..............76mm
H990 ............ 50mm ................76mm
If you have to drill through sink or
countertop, you may need to rent or
purchase the appropriate tools.
Required minimum from
center of hole to wall
Maximum counter
thickness (depth)

12
3
Wing Nut
Fiber
Washer
Property Damage: Do not pinch or break copper
tubing. Do not distort the last 1 inch of tubing.
HC1100 / GN1100
HC1100 / GN1100
HC1100 / GN1100
5
HC1100 / GN1100
■■From under the sink, place the
semi-circular mounting plate onto
the threaded stud.
■■Place hex nut onto the threaded stud.
Ensure tap head is at desired angle.
■■Insert screwdriver into hole on side of
hex tool (creating a “T”), and use tool
to tighten nut and secure tap.
2
Semi-circular mounting plate should
encircle all descending tubes and
extend beyond sink hole when tight.
■■Ensure that the black O-ring is
properly seated in the base of
the tap head (the groove on
the underside of the tap).
12
3
Wing Nut
Fiber
Washer
12
3
Wing Nut
Fiber
Washer
12
3
Wing Nut
Fiber
Washer
■■Feed tubes down through the
hole in the sink or countertop
until the base is at rest on the
sink or countertop surface.
12
3
Wing Nut
Fiber
Washer
■■
Unpack steaming hot water tap
components.
■■
On a firm, flat surface, carefully
straighten the copper tubing.
An assistant may be needed to
hold the tap head in place
while securing the tap.
B
A
C
D
Make sure to use rubber O-ring
to ensure proper seal.
INSTALLING THE TAP - SERIES 1100

Property Damage: Do not pinch or break copper
tubing. Do not distort the last 25mm of tubing.
Make sure to use rubber gasket
to ensure proper seal.
2
12
3
Wing Nut
Fiber
Washer
B
A
12
3
Wing Nut
Fiber
Washer
12
3
Wing Nut
Fiber
Washer
H990
■■
Unpack steaming hot water tap
components.
■■
On a firm, flat surface, carefully
straighten the copper tubing.
H990
■■Ensure that the black rubber gasket
is properly seated into the base of
the tap head and will surround the
sink mount.
■■Feed tubes down the hole in the
sink or countertop until the base
is at rest on the sink or countertop
surface.
■■From under the sink, place the
semi-circular mounting plate onto the
threaded stud.
■■Place wing nut onto the threaded
stud. Make sure tap head is at the
desired angle. Tighten the wing
nut until snug, while ensuring the
semi-circular mounting plate extends
beyond the sink hole.
An assistant may be needed to hold
the tap head in place
while securing the tap.
C
12
3
Wing Nut
Fiber
Washer
12
3
Wing Nut
Fiber
Washer
H990
6
INSTALLING THE TAP - H990

Mount tank vertically in an area that
allows clearance on the underside of
the tank for drainage, if necessary.
DO NOT over tighten screws.
■■Pre-drill 3mm pilot holes at marks.
■■Turn screws into pre-drilled holes,
leaving 6.4mm exposed.
■■Hang the tank on the screws.
■■Tighten the screws with only 1/2
turn clockwise.
B
12
3
Wing Nut
Fiber
Washer
A■■Select a spot under the sink to mount
tank vertically within reach of both
plumbing and electrical connections.
Tank should be within 400mm or less of
tap water lines and within 760mm or less
of a standard earth (grounded) outlet.
■■While holding tank in place on
the spot selected for installation,
use a pencil to mark locations for
2 hanging screws.
Property Damage: Tank must be located within 400mm of
tap and within 760mm or less of a standard earth (grounded)
outlet. DO NOT extend plumbing or electrical lines.
3
12
3
Wing Nut
Fiber
Washer
12
3
Wing Nut
Fiber
Washer
■■Without depressing the gray button,
place the snap-connect fitting at
the end of the blue tube onto the
left plastic fitting on the tank,
pushing until it clicks into place. (1)
■■Slip the flexible white tube over
barbed middle fitting and slide
down approximately 12mm. (2)
4
12
3
Wing Nut
Fiber
Washer
A
Property Damage: Pinched or blocked water lines
may cause damage to the water tank.
■■Slip the small white tube over the
far right smooth fitting and slide
down approximately 12mm. (3)
■■Visually check for pinched or
crimped tubes.
Hose clamps are not needed for any of the connections.
B
12
3
Wing Nut
Fiber
Washer
Property Damage: Check to make sure
tubes are connected properly and are
pushed in as mentioned.
Screws provided are for use in wood
studs or cabinets only. Use wall anchors
(not supplied) for installation into drywall.
7
Leave 12mm for
hanging tank.
CONNECTING TAP TO TANK
Tank must be
mounted level
to ensure
proper operation.
MOUNTING THE TANK

discharge
tube
from water
supply line
to tap
Property Damage: Do not extend the copper
lines farther than the 400mm provided.
12
3
Wing Nut
Fiber
Washer
12
3
Wing Nut
Fiber
Washer
12
3
Wing Nut
Fiber
Washer
8
Personal Injury: Do not locate filter above an outlet or other
electrical device. Install head and bracket so that connections
require no stretching, kinking or pinching of tubing.
Property Damage: Tube runs need to form to the cabinet’s
contours to allow storage space with no sharp bends. Tubes
need clean, perpendicular, burr-free cuts to ensure a true fit.
INSTALLING FILTRATION
A
B
12
3
Wing Nut
Fiber
Washer
■■Determine length of tubing required,
then cut to length making sure the
cut is perpendicular and burr-free.
■■Insert a white 9.5mm tube into inlet
side of filter head until it stops.
Press in again to ensure a secure fit.
■■Insert the other white tube into
outlet side of filter head until it
stops. Press in again to ensure
a secure fit.
D
■■Mark hole locations for filter head
and bracket in a spot that allows for
filter replacement.
■■Drill 3mm starter holes and attach
bracket to wall with wood screws,
turning until snug.
■■Remove red filter cap, insert filter
cartridge into filter head and twist
clockwise until “LOCK” arrow on the
filter aligns with arrow on bracket.
12
3
Wing Nut
Fiber
Washer
12
3
Wing Nut
Fiber
Washer
from filter or
water supply line
■■To redirect filter replacement water
discharge, place 150mm clear tube
over vent hole on the left side of
filter head.
C■■Insert the
copper tube(s) from the
tap into the 9.5mm to 6.35mm
quick-connector. Press in again to
ensure a secure fit.
■■Connect the white tube from
the right outlet on the filter head
into the quick-connector until it stops.
Press in again to ensure a secure fit.
Filtration standard on HC1100 & GN1100
Optional on H990
HC1100 GN1100
H990
from water
supply line
to tap
To remove tube(s) from quick-connector, depress
the release ring and gently pull tube away.
12
3
Wing Nut
Fiber
Washer
from filter or
water supply line
It is normal for approximately 60 ml of water to
discharge when filter is removed.

Water will be cold at first.
Allow 12-15 minutes for water to reach
target temperature.
Gurgling or hissing is normal during the
initial heating cycle.
Scalding Hazard: The tap dispenses water up
to 98ºC, which can instantly cause scalds or burns.
Use care when operating this appliance.
Property Damage: Join remaining tube
to cold water supply only.
Property Damage: Join remaining tube
to cold water supply only.
12
3
Wing Nut
Fiber
Washer
■■
Turn on the cold water supply.
■■Depress
or twist the tap’s HOT
handle and hold it until water flows
from the spout.
■■
Run the water for at least 2 minutes to
flush lines (both the hot and cold handles
independently if applicable).
A
6
■■
Check all connections to ensure they are
tight
and that there are no leaks.
■■
Plug in tank and ensure that green light
on front of tank is illuminated.
5
12
3
Wing Nut
Fiber
Washer
At the other end of the white tube from
the filter, press on the:
■■(
UK/IRL) 9.5mm to 15mm quick-connector
and connect to a 15mm water supply.
■■
( AUS /NZ) 3/8" to 1/4" bspt John Guest
fitting and connect to a female 1/4" bspt
fitting water supply.
■■
Press in again to ensure a secure fit.
HC1100 / GN1100
■■
At the end of the copper tube, press on
the 1/4" to 1/4" bspt John Guest fitting
and connect to a female 1/4" bspt fitting
water supply. (not included)
■■
Press in again to ensure a secure fit.
H990
12
3
Wing Nut
Fiber
Washer
12
3
Wing Nut
Fiber
Washer
12
3
Wing Nut
Fiber
Washer
9
Property Damage: A standard earth (grounded) outlet
within 760mm of the tap is required under the sink.
Do not use an extension cord set with the tap.
FILL TANK & THEN CONNECT POWER
12
3
Wing Nut
Fiber
Washer
12
3
Wing Nut
Fiber
Washer
UK/IRL AUS/NZ
A
FINAL WATER CONNECTION
A
B
12
3
Wing Nut
Fiber
Washer

10
Property Damage: To avoid water damage, replace any loose or split tubing.
Periodically inspect the unit for any signs of leakage and immediately remove from
service any unit suspected of leaking.
Personal Injury: This tank is a non-pressurized tank. DO NOT modify this system.
DO NOT close vent tube or connect other type taps or valves to the tank. Use only the
InSinkErator tap supplied. Use only parts provided. Contact an authorized InSinkErator
Service agent for repairs or replacement components.
Electric Shock Hazard: Using an ungrounded or improperly connected
appliance can result in serious injury or death from electrical shock.
Tap: Series 1100, 2-year warranty
H990, 1-year warranty
Tank: 2-year warranty on stainless steel tank
Covers all replacement parts and labour to correct defects in material or
workmanship in the hot water tap system, excluding the replaceable filter cartridge,
for the full warranty period from the date of installation in your home. If warranty
service is required during the warranty period, contact an authorized InSinkErator®
service agent to replace or repair the unit in your home at no cost to you. If your tap
is replaced rather than repaired, the warranty on the new unit shall be for the
duration of the remaining portion of the original tap’s warranty. Note: Warranty is
determined by unit serial number and/or date of installation. Purchase or installation
receipt may be required to verify warranty status. When service is required, and for
the location of your nearest factory authorized service center, see attached service
agency list.
The foregoing warranty does not apply to damage or inoperation resulting
from accident, alteration, misuse, abuse, improper installation, installation
not in accordance with these instructions or local electrical and/or
plumbing codes. We do not assume any responsibility for consequential
damage. Install using genuine InSinkErator manufactured components
only. Use of non InSinkErator components will void warranty.
This appliance must be earth (grounded). This steaming hot water tap is equipped with a cord that
has a grounding conductor and earth ground pin. The plug must be connected to an appropriate outlet
that is properly installed and earth (grounded) in accordance with all local codes and ordinances. Do
not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet
installed by a qualified electrician. Check with a qualified electrician or serviceman if you are in doubt
as to whether the steaming hot water tap is properly earth (grounded).
WARRANTY INFORMATION
Fire Hazard: To minimize possibility of fire, DO NOT store flammable items such as
rags, paper or aerosol cans near the tank. DO NOT store or use gasoline or other
flammable vapors and liquids in the vicinity of this or any other appliance.
A steaming hot water tap, like any water heater, has a limited life and will eventually fail.
To avoid possible property damage, this steaming hot water tap should be regularly
examined for leakage and replaced when necessary. A drain pan, plumbed to an
appropriate drain or outfitted with a leak detector, should be used in those applications
where any leakage could cause property damage.

Scalding Hazard: Do not allow
water to boil. May result in
severe burns.
Replace filter cartridge when there is an obvious
decrease in water flow to the tap or if there is an
objectionable taste or odour to the water.
When the inlet and outlet ports have been closed
and the filter’s internal pressure has been relieved,
water (about 60ml) will discharge from vent line.
If the new filter cartridge can not be inserted,
insert the old one and turn until it stops, remove it
and then retry the new cartridge.
It is recommended that carbon filters be replaced
every 6 months.
FILTER GUIDE AND REPLACEMENT
Filter replacement instructions:
■■
Replace with an InSinkErator®filter.
■■
Place pan or dish towel under the filter to
catch water drainage during change.
■■
Slowly turn the cartridge counter-clockwise
completely until it stops (1/4 turn).
■■
Pull cartridge straight down and discard.
■■
Insert new cartridge into filter head.
■■
Top surface of cartridge will become flush
with the bottom of the filter head when
fully engaged.
■■
Turn the cartridge clockwise until it stops
(1/4 turn).
■■
Align the in/out arrow on the head and
bracket assembly to the in/out arrow on
the cartridge.
■
■Open tap to expel trapped air.
■
■Run water for 3 minutes before usage.
■■
Only use mild cleaners to clean the tap and
plastic components.
■■
Cleaners with acids, abrasives, alkaline, and
organic solvents will result in deterioration
of the plastic components and void the
warranty.
CLEANING THE TAP AND TANK
Factory temperature pre-set is 96˚C.
To reset the thermostat to 96°C,
turn the indicator one notch to
the right of vertical. After adjusting,
depress or twist the tap handle for
20 seconds for water to re-heat to
the new setting.
■■
To adjust water temperature, turn thermostat
dial on the front of the tank clockwise to
increase temperature or turn counter clockwise
to decrease temperature. Repeat if necessary.
All changes should be minimal.
■■
Regularly inspect the unit for any signs of
leakage. If there are signs of water damage,
immediately remove the unit from service.
■■
To avoid water damage from leakage,
replace all cut, loose or split tubing.
■■
A drain pan, plumbed to an appropriate
drain or outfitted with a leak detector,
should be used in those applications where
any leakage could cause property damage.
PROPERTY DAMAGE
Anytime the steaming hot water tap is not used for
extended periods of time, unplug and drain unit.
If it is below freezing you will need to unplug the
unit and drain it.
SEASONAL STORAGE/DRAINAGE
■■
Disconnect power from unit.
■■
Push hot water tap lever and allow water
to flow until it is cool.
■■
Shut the cold water tap off at the valve.
■■
Remove drain screw located on bottom
center of water tank and drain the water
into empty pail.
■■
Empty the tank and then reinstall drain
screw onto the bottom of tank, turning
until snug. Do NOT over tighten.
■■
To place back in working order, fill tank
with water and re-connect the plug.
■■
If unit has a filter, the filter must be
removed, turned upside down to drain,
and reinstalled.
CARE AND USE
11
Electric Shock Hazard: To prevent electrical shock, disconnect power before
servicing unit. Use only a properly earth (grounded) and polarized electric outlet.
approx. 96°C
ADJUSTING THE THERMOSTAT

TROUBLESHOOTING
PN 43898
WHAT TO DO
Water and steam spits
forcefully from spout
without turning on the tap.
Water is not hot
• Unit is boiling.
May be normal during initial setup.
• The unit may not be plugged in.
• The electric outlet is inoperative.
•
Depress tap lever to release some water from
the tank.
• Adjust water temperature using dial on tank front.
Remember that at higher altitudes, water boils
at lower temperatures.
• Make sure the unit is connected to a properly earth
(grounded) electric outlet.
• Make sure the circuit breaker or fuses are
functioning properly.
• Check that the outlet is not switched off.
Water is too hot
or not hot enough
• Thermostat is not adjusted to
your needs.
• Adjust the thermostat slowly, then depress or twist tap handle for
20 seconds to bring in fresh water to be heated at the new
setting. Allow 5-7 minutes for water to reach new temperature.
Water comes out the
vent instead of spout
• Outlet tube is blocked. •
Check that outlet tube is not kinked, twisted or pinched.
• Unscrew spout end piece and clean out any debris.
Water is dripping from
the spout/vent
intermittently
• The expansion chamber isn’t draining
properly due to low water pressure.
• The spout is blocked.
• Unplug the unit. If the dripping doesn’t stop after a few
minutes, check the supply valve to ensure that it is fully
open and there are no obstructions in the water line
reducing the pressure below 172 kPa (1.7 bar; 25 psi).
i.e., a poorly mounted saddle valve, a clogged water filter,
or a partially opened shut-off valve.
• Unscrew spout end piece and clean out any debris.
Water is dripping
from the spout/vent
constantly
• Debris in the water line may be
in the tap valve seat causing a
slow water leak.
•
Unscrew spout end piece and clean out any debris.
• Depress or twist lever 7-10 times to flush tap & lines.
Divided stream • Debris in the end piece. •
Unscrew spout end piece and clean out any debris.
PROBLEM POSSIBLE CAUSE
FILTRATION ISSUES
Water taste or odour
New filter doesn’t fit
The filter leaks
No water flow or
low water flow
• Filter water flow direction is wrong
• Filter needs to be flushed out
• Life of filter has expired
• Head and bracket not fully rotated
• Filter O-ring breach
• Head and bracket not fully rotated
• Filter O-ring breach
• Life of filter has expired
• Review filter tube connection instructions.
• Depress or twist the tap and run until the water is cold.
• If there is no change, replace filter cartridge
• Take out the new filter, put in old filter.
• Remove, inspect, reinstall filter cartridge.
• Test unit by reinstalling old filter and rotating to full stop.
Check for leaks.
• Replace filter cartridge. See page 11.
LED green light on front
of tank does not
illuminate
• The unit may not be plugged in.
• The electric outlet is inoperative.
•
Make sure that the circuit breaker or fuses are
functioning properly.
• Check that the outlet is not switched off.