Emit Smartlog pro 50780 Technical Document

Employee Owned

SmartLog Pro™

Installation, Operation and Maintenance

Description

The patented* EMIT 50780 SmartLog Pro™ system is

designed for fast, frequent, and accurate testing of ESD

personnel grounding items. Its unique design embeds

an ESD tester, computer, touchscreen display, proximity

badge reader and barcode scanner into a compact

metal enclosure.

By touching the solid-state switch once, the SmartLog

Pro™ independently tests the resistance path limits of

the worn wrist strap and both worn ESD footwear in less

than 2 seconds. It may also test a worn ESD garment

if it is used as part of personnel grounding path. Test

results are electronically stored in the SmartLog Pro™

and easily downloaded to a PC for logging records

and evaluation. This product can be used as one of

the tools to fulfill the ANSI/ESD S20.20 section 7.3

“Compliance Verification Plan.”

Paperless data can enhance operator accountability,

immediately identifying problems while reducing logging

and auditing costs. There is no need to dedicate a

computer for each test station. The SmartLog Pro™ is

a complete system including all required components.

Operator identification can be accomplished using the

touchscreen keypad, scanning a barcode badge or

waving a proximity badge (verify compatibility with the

factory).

May 2016

Figure 1. EMIT 50780 SmartLog Pro™

The SmartLog Pro™ can test either single or dual-wire

wrist straps and its split footplate design provides

individual footwear testing all in a single test. With

the use of TEAM5 Software, the SmartLog Pro™ can

be programmed to assign unique test requirements to

personnel. An individual can be required to test either

wrist strap only, footwear only or a combination of the

two.

If a resistance path is below or exceeds the set limits,

the SmartLog Pro™ will indicate failure via audio and

visual alarms. Use the included relay terminal to

promote access control for passed tests.

The SmartLog Pro™ can also be networked to a

company’s Intranet using its embedded Ethernet

module. The SmartLog Pro™ is calibrated to NIST

traceable standards.

ESD Association Information

“Compliance verification should be performed prior to

each use (daily, shift change, etc.). The accumulation

of insulative materials may increase the foot grounder

system resistance. If foot grounders are worn outside

the ESD protected area testing for functionality

before reentry to the ESD protected area should be

considered.” ESD SP9.2 APPENDIX B - Foot Grounder

Usage Guidance

“Process monitoring (measurements) shall be conducted

in accordance with a Compliance Verification Plan that

identifies the technical requirements to be verified, the

measurements limits and the frequency at which those

verifications shall occur...Compliance verification records

shall be established and maintained to provide evidence

of conformity to the technical requirements.

The test equipment selected shall be capable of

making the measurements defined in the Compliance

Verification Plan.” (ANSI/ESD S20.20) section 7.3

ANSI/ESD S20.20 Table 1 Flooring-Footwear Systems

Technical Requirements Recommended Range “less

than 3.5 x 107ohms measured per ANSI/ESD STM

97.1.”

“Typical test programs recommend that wrist straps that

are used daily should be tested daily. However, if the

products that are being produced are of such value that

knowledge of a continuous, reliable ground is needed,

and then continuous monitoring should be considered or

even required.” (ESD Handbook ESD TR 20.20 section

5.3.2.4.4)

Note: SmartLog Pro™ provides wrist strap test per

IEC 61340-5-1 Clause A.1 and footwear testing per

IEC 61340-5-1 Clause A.2 with upper limits < 3.5 x 107

ohms.

TECHNICAL BULLETIN TB-6594

*US Patents 6,078,875 and 6,809,522

Made in the

United States of America

Employee Owned

Contents

3 System Overview

4 Item and Accessories

4 Packaging

5 Features and Components

6 Installation

6 Hardware Setup

7 10mm Wrist Cord Adapter

8 Relay Terminal

8 Network Setup

9 Test Limit Configuration

10 TEAM5 Software

11 Operation

12 Calibration

12 Specifications

12 Limited Warranty

Employee Owned

System Overview

SmartLog Pro™

PC with

TEAM5 Software

Supervisor

Department

Manager

Department

Manager

Department

Manager

Figure 2. Illustration of the SmartLog Pro™ System collecting and transferring ESD data to a central PC where it is

distributed to supervisors and department managers.

Employee Owned

Items and Accessories

Item Description

50780 SmartLog Pro™

50781 SmartLog Pro™ with Turnstile, 120VAC

50782 SmartLog Pro™ with Turnstile, 220VAC

50784 5-Pound Electrode for Limit Comparator

50785 Power Adapter, 5VDC, with interchangeable plugs

50786 Replacement Dual Foot Plate

50787 Replacement Foot Plate Cable

50788 Handheld QR Code Scanner, USB

50775 ESD Glove Test Fixture

50415 Stand

50424 Limit Comparator for Testers

Use the SmartLog Pro™ along with the TEAM5 Software to automate the collection of employee ESD testing. This

software is offered in two tiers: TEAM5 and TEAM5 Enterprise. Click here to view the TEAM5 Comparison Chart.

Item Description

50491 TEAM5 Enterprise Software

50493 TEAM5 Software

Packaging

1 SmartLog Pro™

1 Mounting Bracket

1 Dual Independent Foot Plate

1 Power Adapter, 5VDC 3.0A center positive, with interchangeable plugs (North America, UK/Asia, Europe)

1 Foot Plate Cable, 6.5 feet

1 Ground Cord

1 Thumb Screw

2 Mounting Anchors

2 Mounting Screws

2 Zip Ties

1 Plunger and Spring Assembly for 10mm Wrist Cord Adapter

1 Certificate of Calibration

Employee Owned

Features and Components

Figure 3. SmartLog Pro™ features and components

CD E

Employee Owned

A. Touchscreen Display: Displays the keypad, time,

date, command prompts, test results and settings.

B. Embedded HID OMNIKEY® Proximity Reader:

Users can begin their test by holding their proximity

badge in front of the proximity reader symbol.

Custom proximity reader interfacing available. Contact

EMIT Customer Service for more information.

C. Single-Wire Wrist Strap Jack: Connect your

single-wire wrist cord here to test your wrist strap.

See “10mm Wrist Cord Adapter” on page 7 if using

single-wire wrist cords with a 10mm snap termination.

D. Dual-Wire Wrist Strap Jack: Connect your

dual-wire wrist cord here to test your wrist strap.

E. Steady-State Test Switch: Place and hold your

finger here to begin the test.

F. CCD Barcode Scanner: Reads Code 39 and

128 barcode symbologies by default. Other barcode

symbologies are available upon request.

G. Ethernet Jack: Provides communication to the

SmartLog Pro™ over a network. See “Network Setup”

on page 8 for more information.

H. Foot Plate Jack: Connect one end of the foot plate

cable here and the other end to the dual foot plate.

I. 5VDC Power Jack: Connect the included power

adapter here to power the SmartLog Pro™.

J. Dual USB Ports: Used for EMIT certified external

readers and accessories.

K. Cable Tie Mount: Use the included zip ties to

secure all cables and cords connected to the SmartLog

Pro™.

L. Power Switch: Slide the switch to the top position

to turn ON the SmartLog Pro™. Slide the switch to the

bottom position to turn OFF the SmartLog Pro™.

M. Relay Terminal: Can be integrated with electronic

door locks, lights, buzzers, etc. See “Relay Terminal”

on page 8 for more information.

N. Ground Terminal: Secure the tinned wire

termination of the included ground cord to this terminal.

Connect the ring terminal termination of the cord to

equipment ground. This connection will remove any

static charge from the user before the test.

NOTE: Failure to correctly ground the SmartLog Pro™

may result in damage not covered under warranty.

O. ESD Glove Test Fixture Port: Used for connecting

the EMIT 50755 ESD Glove Test Fixture. See TB-6586

for more information.

Installation

The following procedures will walk you through the

setup and installation of your SmartLog Pro™.

Hardware Setup

If the SmartLog Pro™ is located near a restroom,

sink or other water source, operators will need to be

instructed to thoroughly dry their hands before testing.

Wet hands may cause inaccurate test results and

damage to the tester.

1. Connect the ground cord, foot plate cable, Ethernet

cable and power adapter to the SmartLog Pro™.

2. Route all cables through the U-shaped opening

located at the bottom of the SmartLog Pro and

secure them to the cable tie mount with the included

zip tie.

3. Connect the ground cord’s ring terminal to a known

ground point. Connect the foot plate cable to

the foot plate. Verify that the Ethernet cable is

connected to your network.

4. Connect the power adapter to an appropriate power

outlet, and power the SmartLog Pro™ by sliding its

power switch to the ON position. The display will

turn on, and the boot sequence will intiate. “Scan

or Enter ID” will display on the SmartLog Pro™ after

the boot sequence has completed. The blue LEDs

will continuously cycle around the test switch when

the ESD tester is on standby.

5. Use the included screws and anchors to secure

the mounting bracket to the desired location. The

screws may be used in any of the four holes shown

below. Be sure to locate the bracket where users

can read the display and use the tester.

Figure 4. Mounting holes on the SmartLog Pro™

mounting bracket

Employee Owned

10mm Wrist Cord Adapter

A plunger and spring assembly is included with every

SmartLog Pro™. Use this assembly to retrofit the

single-wire jack on the SmartLog Pro™ to test wrist

cords with a 10mm termination instead of a banana

plug. NOTE: This assembly cannot be removed once

installed.

1. Insert the plunger assembly into the single-wire

jack on the face of the SmartLog Pro™. Be sure to

clear the clip at the base of the plunger’s shaft when

inserting into the jack.

6. Connect the SmartLog Pro™ to the bracket. Use

the included thumbscrew to secure the SmartLog as

shown below.

Figure 5. Securing the SmartLog Pro™ to the mounting

bracket

Figure 6. Use the EMIT 50415 SmartLog Stand as a

mounting alternative

2. The plunger will slightly protrude out of the

single-wire jack when installed. Test its installation

by pushing down on the plunger. It should dip and

then spring back up when released.

Figure 8. Completed installation of the plunger and

spring assembly

Figure 7. Inserting the plunger and spring assembly into

the single-wire jack

Employee Owned

Relay Terminal

The SmartLog Pro™ features a relay terminal that can

be integrated with electronic door locks, lights, buzzers,

etc.

Contact Rating 1A @ 30VDC, .5A @

125VAC

Maximum Switching Power 30W

Maximum Switching Voltage 250VAC, 220VDC

Maximum Switching Current 1A

7. Tap the Network button to access the Wired

Newtork Setup Menu. This menu will allow you to

view and edit any network settings if desired.

Figure 10. Locating the IP address in the Admin Menu

The relay open and close (activation) time may be

modified using the TEAM5 Software. See the TEAM5

User Manual for more information.

Network Setup

The following procedures will outline how to connect

your SmartLog Pro™ to a local area network (LAN)

using its embedded Ethernet communication module.

DYNAMIC IP PROCEDURE

1. Verify that the Ethernet cable is securely connected

to your network and SmartLog Pro™. The LEDs on

the Ethernet port will illuminate when a connection

to the network is established.

2. The SmartLog Pro™ will automatically obtain an

IP address from the DHCP server. The IP address

can be located within the Admin Menu.

3. To access the Admin Menu, tap 0 then Enter on the

touchscreen keypad.

4. The SmartLog will prompt for the Admin ID. Tap 0

then Enter.

5. The SmartLog will prompt for the Admin PIN. Tap 0

then Enter.

6. The Admin Menu will appear. The IP address

can be found in the top left corner. Take note

of this address as it will be required to establish

communication between the SmartLog Pro and the

TEAM5 Server Software.

Normally Closed

Common

Normally Open

Figure 9. Relay terminal contacts located on the back of

the SmartLog Pro™

Figure 11. Locating the Newtork button in the Admin

Figure 12. Wired Network Setup menu

Employee Owned

STATIC IP PROCEDURE

1. Share the MAC address of the SmartLog Pro™

with an IT administrator, so a static IP address

can be assigned to the unit. The MAC address

can be found on a label applied to the back of the

SmartLog Pro™.

2. Use an Ethernet cable to connect the SmartLog

Pro™ to your network. Power the SmartLog Pro.

3. The SmartLog Pro will communicate with the

network server and recieve the static IP address

assigned by the IT administrator. The IP address

can be located within the Admin Menu.

4. To access the Admin Menu, tap 0 then Enter on the

touchscreen keypad.

5. The SmartLog will prompt for the Admin ID. Tap 0

then Enter.

6. The SmartLog will prompt for the Admin PIN. Tap 0

then Enter.

7. The Admin Menu will appear. The IP address

can be found in the top left corner. Take note

of this address as it will be required to establish

communication between the SmartLog Pro and the

TEAM5 Server Software.

Figure 13. Locating the IP address in the Admin Menu

Figure 14. Locating the Newtork button in the Admin

Figure 15. Wired Network Setup menu

8. Tap the Network button to access the Wired

Newtork Setup Menu. This menu will allow you to

view and edit any network settings if desired.

Test Limit Configuration

The following footwear and wrist strap resistance limits

are available in the SmartLog Pro™:

Footwear Wrist Strap

LOW Limit Resistance LOW Limit Resistance

100 Kilohms (1.0 x 105)100 Kilohms (1.0 x 105)

750 Kilohms (7.5 x 105)750 Kilohms (7.5 x 105)

HIGH Limit Resistance HIGH Limit Resistance

10 Megohms (1.0 x 107)10 Megohms (1.0 x 107)

35 Megohms (3.5 x 107)35 Megohms (3.5 x 107)

100 Megohms (1.0 x 108)

1 Gigohm (1.0 x 109)**

Default Settings

**A dirty foot plate could result in a false pass when

the footwear limit is set to 1 Gigohm. Be sure to keep

the foot plate clean with 99% isopropyl alcohol when

using this setting. This setting is not suitable for relative

humidity greater than 50%.

Employee Owned

Use the procedure below to change the resistance limits

of the SmartLog Pro™.

1. Access the Administrator Menu by entering an

administrator ID number and PIN on the keypad.

2. Tap the Preferences button.

4. Adjust the Wrist Strap and Footwear Limits by

tapping the < and > buttons. Tap the Save button

when complete.

Figure 16. Locating the Preferences button in the Admin

3. Tap the ESD Test button.

Figure 17. Locating the ESD Test button in the

Preferences Menu

Figure 18. Locating the Wrist and Foot Limits in the

ESD Test Menu

TEAM5 Software

TEAM5 is the most powerful and accurate

ESD Test Acquisition Software on the

market. When used with the EMIT

SmartLog, TEAM5 allows manufacturers

and assemblers to automate the collection

of employee ESD testing. It has a set of robust

employee management functions that allow automated

tracking of employee leave time, shift and department

assignments and ESD training. TEAM5 connects

your ESD test data to the rest of your manufacturing

environment with automated electronic data interchange

in a variety of formats.

TEAM5 Software is required for every SmartLog system

installation. TEAM5 is compatible with the SmartLog

V5™ and SmartLog Pro™ systems.

See the TEAM5 User Manual for more information.

The software may be downloaded using the following

link:

http://emit.descoindustries.com/team5.aspx

NOTE: A license dongle is required to run the software.

Contact EMIT Customer Service to schedule an

installation session.

Employee Owned

Operation

NOTE: The SmartLog Pro™ must first be programmed

with the user ID table using the TEAM5 Software before

being deployed for employee use, or the default test

settings will be applied.

See the TEAM5 User Manual for more information.

If the SmartLog Pro™ is located near a restroom,

sink or other water source, operators will need to be

instructed to thoroughly dry their hands before testing.

Wet hands may cause inaccurate test results and

damage to the tester.

1. Initiate the test procedure by identifying yourself

to the SmartLog. This may be done using the

touchscreen keypad, barcode badge scanner or

proximity badge reader.

NOTE: Hold the proximity badge in front of the RFID

icon for a full second if using proximity badges. See

Figure 20.

2. Follow the prompt on the SmartLog’s display.

3. When performing a footwear test, be sure to place

both feet on the dual foot plate (one foot per plate).

NOTE: Keep the foot plate clean with 99% isopropyl

alcohol when using the 1 Gigohm high test limit. A

dirty foot plate could yield a false pass.

When performing a wrist strap test, be sure to

completely plug in the wrist cord into the tester’s

jack.

4. Press and hold the test switch to perform the test.

Hold your finger on the test switch until the results

of the test are displayed.

If performing a wrist strap test, and the wrist strap

status LEDs do not illuminate, verify that the wrist

cord is correctly inserted into the tester.

Figure 19. Using the barcode scanner

Figure 20. Holding a proximity badge in front of the

RFID icon on the SmartLog Pro™

Figure 21. Performing a test with the SmartLog Pro™

5. The relay terminal will activate if the defined tests

are passed (if applicable).

Employee Owned

Calibration

Frequency of recalibration should be based on the

critical nature of those ESD sensitive items handled

and the risk of failure for the ESD protective equipment

and materials. In general, EMIT recommends that

calibration be performed annually.

Use the EMIT 50424 Limit Comparator and EMIT 50784

5-Pound Electrode to perform periodic testing (once

every 6-12 months) of the SmartLog Pro™. The Limit

Comparator can be used on the shop floor within a few

minutes virtually eliminating downtime, verifying that the

tester is operating within tolerances.

See TB-6581 for more information.

Figure 22. EMIT 50424 Limit Comparator

Figure 22. EMIT 50784 5-Pound Electrode for Limit

Comparator

Specifications

SmartLog Pro™

Input Voltage and

Frequency

(External Adapter)

AC/DC Power Adapter

Power Input:

100-240VAC, 50/60 Hz

Power Output:

5VDC, 3.0A

Cable Length:

5 ft. (1.5 m)

Operating Temperature 70°F to 85°F (21°C to 30°C)

for 1 gigohm test limit

41°F to 85°F (5°C to 30°C)

for all other test limits

Environmental

Requirements

Indoor use only at altitudes

less than 6500 ft. (2 km)

Maximum relative humidity

of 80% up to 85°F (30°C)

decreasing linearly to 50% @

85°F (30°C)

Maximum relative humidity of

50% at 1 gigohm setting

Dimensions 6.75" x 5.00" x 1.75"

(17.1 cm x 12.7 cm x 4.4 cm)

Weight 1.8 lbs (0.8 kg)

Test Accuracy ±20% for 1 gigohm footwear

test limit

±10% for all other test limits

Test Switch Voltage 5 VDC @ open circuit

Wrist Strap and

Footwear Test Voltage

30 VDC @ open circuit

Test current is limited by

resistors and varies on

the test range setting (100

kilohms - 1 gigohm)

Dual Independent Foot Plate

Dimensions 14.0" x 16.0" x 0.9"

(35.6 cm x 40.1 cm x 2.3 cm)

Weight 7.5 lbs (3.4 kg)

Limited Warranty, Warranty Exclusions, Limit of

Liability and RMA Request Instructions

See the EMIT Warranty -

http://emit.descoindustries.com/Warranty.aspx

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Table of contents

EMIT SmartLog Pro 50780 Technical Document

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