EMTOP EGGRD5511 User manual

EGGRD5511,EGGRD5511B,EGGRD5511S
EGGRD5511A,EGGRD5511L,EGGRD5511Q
ULGGRD6511
ZZZHPWRSFRP
GASOLINE GENERATOR
SCAN FOR VIDEO

FOREWORD
The generator is designed to give safe and dependable service if
operated according to instructions.
Do not operate the generator before you have read and
understood the instructions. Failure to do so could result in death,
personal injury or equipment damage.
WARNING
Indicates a strong possibility of severe personal injury, loss of life and
equipment damage if instructions are not followed.
CAUTION
Indicates a possibility of personal injury or equipment damage if instructions
are not followed.
NOTE:
Gives helpful information.
If a problem should arise, or if you have any questions about the generator,
consult an authorized dealer or service shop
WARNING
Indicates a possibility of death or serious injury if instructions are not
followed.
DANGER
DANGER
Only use OUTSIDE and
far away from windows,
doors, and vents.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.
DANGER
Never let split fuel REACH HOT PART of Generator.
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1. SAFETY INSTRUCTIONS
Please make sure you review each precaution carefully.
Do not operate the generator near gasoline or gaseous fuel because of the
potential danger of explosion or fire.
Do not fill the fuel tank with fuel while the engine is running. Do not smoke or
use open flame near the fuel tank. Be careful not to spill fuel during refueling.
If fuel is spilt, wipe it off and let dry before starting the engine.
WARNING
WARNING
Do not place in flammables near the generator.
Be careful not to place fuel, matches, gunpowder, oily cloths, straw, trash, or any other in flammables
near the generator.
WARNING
Do not enclose the generator nor cover it with a box.
The generator has a built-in forced air cooling system, and may become overheated if it is enclosed.
If generator has been covered to protect it from the weather during non use, be sure to remove it and
keep it well away from the area during generator use.
WARNING
1m
1m
Operate the generator on a level surface.
It is not necessary to prepare a special foundation for the generator.
However, the generator will vibrate on an irregular surface, so choose a level place without surface
irregularities.
If the generator is tilted or moved during operation, fuel may spill and / or the generator may tip over,
causing a hazardous situation.
Proper lubrication cannot be expected if the generator is operated on a steep incline or slope. In such
a case, piston seizure may occur even if the oil is above the upper level.
WARNING
Pay attention to the wiring or extension cords from the generator to the connected device.
If the wire is under the generator or in contact with a vibrating part, it may break and
possibly cause a fire, generator burnout, or electric shock hazard.
Replace damaged or worn cords immediately.
WARNING
Do not operate the generator inside a room, cave, tunnel, or other
insufficiently ventilated area.
Always operate it in a well-ventilated area, otherwise the engine may
become overheated, and the poisonous carbon monoxide gas, an
odorless, colorless, poison gas, contained in the exhaust gas will
endanger human lives.
Operate generator only outdoors and far from open windows, doors,
ventilation intakes and other openings.
Keep the generator at least 1 meter (3 feet) away , including overhead,
from any structure or building use.
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Do not contact the generator to a commercial power line. Connection to a commercial
power line may short circuit the generator and ruin it or cause electric shock hazard.
Use the transfer switch for connecting to domestic circuit.
WARNING
Engine becomes extremely hot during and for some time after operation.
Keep combustible materials well away from generator area.
Be very careful not to touch any parts of the hot engine especially the muffler area
or serious burns may result.
WARNING
No smoking while handling the battery. The battery emits flammable hydrogen gas,
which can explode if exposed to electric arcing or open flame.
Keep the area well-ventilated and keep open flames/sparks away when handling the battery.
WARNING
Do not operate in rain, in wet or damp conditions, or with wet hands.
The operator may suffer severe electric shock if the generator is wet due to rain or snow.
WARNING
Keep children and all bystanders at a safe distance from work areas.
WARNING
If wet, wipe and dry it well before starting. Do not pour water directly over the generator, nor wash it
with water.
WARNING
Be extremely careful that all necessary electrical grounding procedures are followed during each and
every use. Failure to do so can be fatal.
WARNING
It is absolutely essential that you know the safe and proper use of the power tool or appliance that
you intend to use. All operators must read, understand and follow the tool/appliance owners manual.
Tool and appliance applications and limitations must be understood. Follow all directions given on
labels and warnings. Keep all instruction manuals and literature in a safe place for future reference.
WARNING
Use only "LISTED" extension cords.
When a tool or appliance is used outdoors, use only extension cords marked "For Outdoor Use".
Extension cords, when not in use should be stored in a dry and well ventilated area.
WARNING
Always switch off generator's AC circuit breaker and disconnect tools or appliances when not in use,
before servicing, adjusting, or installing accessories and attachments.
WARNING
CAUTION
Make sure the engine is stopped before starting any maintenance, servicing or repair.
Make sure maintenance and repair of the generator set are performed by properly trained personnel only.
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2. SPECIFICATIONS
MODEL
GeneratorEngine
Engine type
Continuous operation Hours
mL
Engine Max. output 13 / 360013 / 3000
Type
AC Output
Rated voltage
Fuel tank capacity 25 L
Cooling system
Fuse-less circuit breaker
V
Rated current
12
A
HP/min
Safety device type
8.3
DC Output
Rated power factor
1.0
AVR
220-240~50
389
Brush, single phase
5.5 / 5.0 6.5 / 5.5
V-Hz
8 : 1
Direction of rotation Counter - clockwise
A
23.9 / 21.7 28.26 / 23.9
56.52 / 47.82
110-120~60
220-240~60
6.6 Gal
Voltage regulating system
kWMax. / Rated output
Max. / Rated current
Rated voltage-Frequency
Compression ratio
Starting system Electic+Recoil
Air-cooled
Specifications are subject to change without notice.
Displacement
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Fuel type Automotive Unleaded Gasoline
ULGGRD6511
EGGRD5511 EGGRD5511B
EGGRD5511S EGGRD5511A
EGGRD5511L EGGRD5511Q
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3. COMPONENTS
1. Fuel tank
2. Fuel valve
3. Air filter cover
4. Choke lever
5. AC socket
6. Key switch
7. Ground (earth) terminal
8.
9. Recoil starter
10. DC output
11. DC circuit beaker
AC circuit beaker
12. Voltmeter
13. Spark plug wrench
13
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EGGRD5511,EGGRD5511B,EGGRD5511S,EGGRD5511A
EGGRD5511L,EGGRD5511Q,ULGGRD6511
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4. PRE-OPERATION CHECKS
If oil level is below the lower level line,
refill with suitable oil (see table) to
upper level line. Do not screw in the
oil filler cap when checking oil level.
Change oil if contaminated.
(See "How-To" Maintenance.)
Recommended engine oil :
Use 4-stroke automotive detergent oil
of API service class SE or higher grade
(SG, SH or SJ is recommended). SAE
10W-30 or 10W-40 is recommended
for general, all-temperature use. If
single viscosity oil is used, select the
appropriate viscosity for the average
temperature in your area. Ambient
temperature
Single grade
Multigrade
5W
10W
20W
#20
#30
#40
10W
- 30
10W - 40
Oil capacity (Upper level) : 1.1 L / 0.29 Gal
Upper level
Oil filler cap
(Oil gauge)
Lower level
CHECK ENGINE OIL
Before checking or refilling oil, be sure
generator is located on stable and level
surface with engine stopped.
Remove oil filler cap and check the
engine oil level.
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Check fuel level at fuel level gauge.
If fuel level is low, refill with
unleaded automotive gasoline.
Be sure to use the fuel filter screen
on the fuel filter neck.
LEVEL
Fuel filter screen
Fuel tank cap
FULL
EMPTY
F
E
Do not refuel while smoking or near open flame or other such
potential fire hazards. Otherwise fire accident may occur.
CHECK ENGINE FUEL.
Make sure you review each warning in order to prevent fire hazard.
Do not refill tank while engine is running or hot.
Close fuel valve before refueling with fuel.
Be careful not to admit dust, dirt, water or other foreign objects Into
fuel.
Wipe off spilt fuel thoroughly before starting engine.
Keep open flames away.
WARNING
WARNING
NOTE :
THIS ENGINE IS CERTIFIED TO OPERATE
ON AUTOMOTIVE UNLEADED GASOLINE.
Fuel Amount
up to "LEVEL" position : 25L/6.6Gal
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CHECKING COMPONENT PARTS
Check following items before starting engine:
Fuel leakage from fuel hose, etc.
Bolts and nuts for looseness.
Components for damage or breakage.
Generator not resting on or against any adjacent wiring.
CHECK GENERATOR SURROUNDINGS
Make sure you review each warning in order to prevent fire hazard.
Keep area clear of in flammables or other hazardous materials.
Keep generator at least 3 feet (1 meter) away from buildings or other
structures.
Only operate generator in a dry, well ventilated area.
Keep exhaust pipe clear of foreign objects.
Keep generator away from open flame. No smoking!
Keep generator on a stable and level surface.
Do not block generator air vents with paper or other material.
WARNING
BATTERY INSTALLATION (Electric Starter Model)
Recommended Battery
Type : Lead-acid battery
Capacity (Ah) : 12V,17AH or more
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GROUNDING THE
GENERATOR
To ground the generator to the earth,
connect the grounding lug of the
generator to the grounding spike
driven into the earth or to the
conductor which has been already
grounded to the earth.
If such grounding conductor or
grounding electrode is unavailable,
connect the grounding lug of the
generator to the grounding terminal of
the using electric tool or appliance.
Grounding spike
Death, personal injury and/or property damage may occur unless
instructions are followed carefully.
Use battery of recommended capacity.
Turn the starter switch to the "STOP" position when mounting or
dismounting battery. When mounting battery, connect the positive (+)
cable first and then the negative (
- ) cable to the battery. Be careful not to
short battery cables. When dismounting battery, disconnect negative ( - )
cable first.
RED CABLE : To positive (+) terminal
BLACK CABLE : To negative (
- ) terminal
Should the connection be made in incorrect manner, the generator will
be broken.
Tighten bolts and nuts on terminals securely so they will not be
loosened by vibration.
Disconnect battery cables when charging battery.
WARNING
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5. OPERATING PROCEDURES
(a) Turn the Engine switch to the position
"RUN".
(b) Turn the AC circuit breaker to the
position "OFF".
(c) Open the fuel valve.
STARTING THE GENERATOR
Check the oil level before each operations as outlined by the article
"CHECK ENGINE OIL "
CAUTION
RUN
STOP
ON
OFF
ON
OFF
OFF
ON
OFF
OFF
(d) Set choke lever to close if the engine
is cold.
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with choke lever returned to "OPEN"
position.
Do not fully pull out the rope.
After starting, allow the starter handle
to return to its original position while
still holding the handle.
(f) Electric starter model]
Insert the key into the key switch and
turn it clockwise to the "RUN" position
to start the engine.
Then turn the key further to the
"START" position. The engine will be
started by starting motor.
RUN
STOP
STOP
RUN
START
START
Do not run the starting motor over 5 seconds continuously.
If the engine fails to start, return the key to the "RUN" position and wait
about 10 seconds then start again.
Do not turn the key switch to "START" position when the engine is
running to prevent damage of starting motor.
When starting the engine by recoil starter, set the key switch at the "RUN"
position and pull the starter handle.
CAUTION
(g) Warm up the engine without a load for
a few minutes.
Pull briskly
(e) Recoil starter model]
Pull the starter handle slowly until
passing the compression point
(resistance will be felt), then return
the handle to its original position
and pull briskly.
If the engine fails to start after several
attempts, repeat above procedures
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(a) Turn off the switch (es) of the electrical
appliance (s) before connecting to the
generator.
(b) Insert the plug (s) of the electrical
appliance(s) into the receptacle.
(1) AC APPLICATION
USING ELECTRIC POWER
Make sure that the appliance is switched OFF before connecting it to
the generator.
Do not move the generator while it is running.
Be sure to ground the generator if the connected appliance is
grounded. Failure to ground unit may lead to electrical shock.
WARNING
Check the amperage of the receptacles used referring to TABLE 1, and be
sure not to take a current exceeding the specified amperage.
Be sure that the total wattage of all appliances dose not exceed the rated
output of the generator.
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TABLE 1
NOTE :
When the AC circuit breaker turns off during operation, the generator is over
loaded or the appliance is defective. Stop the generator immediately, check the
appliance and / or generator for overloading or detect and have repaired as
necessary by EMTOP TOOLS dealer or service shop.
To take power out from the TWIST
LOCK RECEPTACLE, insert the
plug into the receptacle, and turn
it clockwise to the lock position.
Be sure to ground the generator if
the connected electrical device Is
grounded.
WARNING
TWIST
up to 30A
up to 20A 110-120V
110-120V
220-240V
GFCI (Ground Fault Circuit Interrupter)
Receptacle, duplex
(REC1)
Locking Receptacle (REC4)
Style Ampere Voltage Description
up to 30A 110-120V Locking Receptacle (REC3)
up to 32A 220-240V BS323 standard
up to 16A 220-240V 2P+E Europen type
up to 16A 220-240V BS standard
The duplex 120V receptacle is protected by a GFCI (Ground Fault Circuit
Interrupter). GFCI shuts off the output current from the duplex 120V
receptacle when a ground fault occurs in the generator or the appliance.
Please note that other receptacles are not protected by GFCI.
CAUTION
VDE
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(c) Turn the AC circuit breaker to the
position "ON".
(d) Turn on the switch of the appliance.
ON
ON OFF
Switch position Lower Voltage Receptacle Higher Voltage Receptacle
120V Activated full rated output N.A
120/240V Activated half of rated output Activated full rated output
VOLTAGE SWITCH
Select the voltage using the
VOLTAGE SWITCH in accordance with
the electrical appliance.
Refer to TABLE 2.
120V 120V
240V
CAUTION
TABLE 2
Change the VOLTAGE SWITCH
after turning the AC circuit breaker
to "OFF".
(2) STOPPING THE ENGINE
Turn off the switch of load.
Switch off generator's AC breaker.
Disconnect tool or appliance.
Turn the STOP SWITCH to the position "O" (STOP).
NOTE :
Allow the engine about 3 minutes to cool down at no-load before stopping.
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(2) DC APPLICATION
(Only for charging 12 volt battery)
DC receptacle (Only for charging 12 volt
battery)
For charging 12 voltage battery, 12V-8.3A
(100W) of maximum AC power can be
taken out from the DC receptacle by
means of the exclusive DC cable.
The exclusive DC cable is come with your
generator set (included in the package).
DC Circuit Breaker
DC circuit breaker is turned off to shut down the DC power, when the DC is over
the usage range or the battery is defective.
Check the generator and/or battery for overloading or defect, and turn on the DC
circuit breaker after no problem and defect are found out.
Connection of exclusive DC cable :
Connect positive (red) clip of DC cable to positive (+) terminal on battery.
Connect negative (black) clip of DC cable to negative (-) terminal on battery.
-
+
BLACK
CABLE
RED
CABLE
DC receptacle
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Do not use both AC and DC output at the same time.
Install correct positive (red) or negative (black) cable to the correct
polarity on the battery.
Connect and disconnect DC cable with engine stopped.
An explosive hydrogen gas is discharged through vent holes in the
battery during the charging process.
Do not allow spark or open flame around the generator or battery during
the charging process.
Electrolyte fluid contains sulphuric acid, and so the fluid can burn eyes
and clothing. Be extremely careful to avoid contact.
If injured, wash the affected area immediately with large quantities of
water and consult a doctor for treatment.
Charging time is varied according to the kind of battery and discharged
level of battery.
Measure the specific gravity of electrolyte fluid by means of hydrometer
every one hour during battery charging.
Make sure if the DC circuit breaker is not turned off.
Battery charging is completed when the specific gravity is in the range of
1.26 to 1.28.
CAUTION
Battery Charging Procedures :
1) Stop engine.
2) Remove all connections from battery.
3) Insert the plug of exclusive DC cable into DC receptacle.
4) Connect positive (red) clip of DC cable to positive (+) terminal on battery, and
then connect negative (black) clip of DC cable to negative (-) terminal on
battery.
5) Take out all plugs at the battery electrolyte fluid filler ports.
6) Start engine.
7) Make sure that the DC circuit breaker is in the ON position.
8) Battery charging will be started.
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STOPPING THE GENERATOR
(a) Turn off the power switch of the
electric equipment and unplug the cord
from receptacle of the generator.
(b) Turn the AC circuit breaker to the
"OFF" position.
(c) Allow the engine about 3 minutes to
cool down at no-load before stopping.
(d)
RUN
STOP
ON
OFF
OFF
Recoil starter model
Turn the engine switch to the position
"STOP".
Electric starter model
Turn the key switch to the STOP
position.
(e) Close the fuel valve.
OIL SENSOR(IF APPLICABLE)
(a) The oil sensor detects the fall in oil
level in the crankcase and automati-
cally stops the engine when the oil
level falls below a predetermined level.
(b) When engine has stopped
automatically, switch off generator's
AC circuit breaker, and check the oil
level.
Refill engine oil to the upper level as
instructed and restart the engine.
(c) If the engine does not start by usual
starting procedures, check the oil level.
ON
OFF
OFF
Oil sensor
STOP RUN
STOP
RUN
START
START
━━━━━━━━━━━━ ━━━━━━━━━━━━
19|English
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6. WATTAGE INFORMATION
Some appliances need a "surge" of energy when starting.
Depending on their wattage output, generators will run anything from a small lamp to a
number of large appliances. To determine the size generator you will need, total the wattage
of the maximum number of items you will be running simultaneously.
For example: running a 100 watt light bulb, a 200 watt slow cooker, a 1,200 watt refrigerator
with a start up wattage of 2,900 watts and a 750 watt TV would require 3,950 watts.
This means that the amount of electrical power needed to start the appliance may exceed
the amount needed to maintain its use.
Electrical appliances and tools normally come with a label indicating voltage, cycles / Hz,
amperage (amps) and electrical power needed to run the appliance or tool.
Check with your nearest dealer or service center with questions regarding power surge of
certain appliances or power tools.
Electrical loads such as incandescent lamps and hot plates require the same wattage
to start as is needed to maintain use.
Loads such as fluorescent lamps require 1.2 to 2 times the indicated wattage during
start-up.
Loads for mercury lamps require 2 to 3 times the indicated wattage during start-up.
Electrical motors require a large starting current. Power requirements depend on the
type of motor and its use. Once enough "surge" is attained to start the motor,
the appliance will require only 50% to 30% of the wattage to continue running.
Most electrical tools require 1.2 to 3 times their wattage for running under load during
use. For example, a 5,000 watt generator can power a 1800 to 4000 watt electrical
tool.
Loads such as submersible pumps and air compressors require a very large force to
start. They need 3 to 5 times the normal running wattage in order to start.
For example, a 5,000 watt generator would only be able to drive a 1,000 to 1,700 watt
pump.
NOTE :
To determine the total wattage required to run a particular electrical appliance or tool,
multiply the voltage figure of the appliance/tool by the amperage (amps) figure of same.
The voltage and amperage (amps) information can be found on a name plate which is
normally attached to electrical appliances and tools.
The following wattage chart is general guide only. Refer to your specific appliance
forcorrect wattage.
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