Enduraplas FUEL BOSS User manual

Version 1.1 Copyright © Enduraplas. All Rights Reserved.
Product Codes:
REU025C09S, REU055C09S, REU075N09S,
REU100S09S, RDU025C10D, RDU055C10D,
RDU055S10D, RDU075N10D, RDU100S10D,
RDU100N10D, RDU100S15D
OWNER’S MANUAL
DIESEL
FUEL BOSS™
DEF
FUEL BOSS™

2DEF & Diesel Fuel Boss™
English
CONTENTS
INTRODUCTION 3
WARNINGS  DEF 4
WARNINGS  DIESEL 5
GETTING STARTED 6 & 7
MAINTAINING 8 & 9
TROUBLESHOOTING 10 & 11
WARRANTY 12 - 15
PARTS BREAKDOWNS  DEF 16 & 17
PARTS BREAKDOWNS  DIESEL 18 & 19
!
!

3Version 1.1
English
INTRODUCTION
Congratulations! You now own an Enduraplas refueling unit.
Durable design and construction assure you a lifetime of extreme
performance. No refueling unit is tougher. No refueling unit will
last longer.
Take a look through this owner’s manual to learn how the pros
use their Enduraplas refueling unit.
Discover More Helpful Tips:
blog.enduraplas.com/refueling
Watch Instruction Videos:
www.youtube.com/enduraplas

4DEF & Diesel Fuel Boss™
English
DEF FUEL BOSS™
WARNINGS !
1. Do not exceed vehicle manufacturers loading, towing or lifting
specifications and regulations.
2. Ensure tank is firmly secured in an appropriate manner.
3. Use care to keep DEF free from any contaminants such as
fuel, oil, detergent, dust, etc.
4. Comply with chemical manufacturers safety requirements and
all relevant legislations.
5. ALWAYS keep tank tightly covered, to prevent children or
animals from entering tank.
6. Tank is not fire resistant. NEVER expose it to open flame or
heat.
7. Keep sharp objects from tank. Tank could be punctured
and contents could escape and cause injury to persons or
property.
8. Any spillage should be cleaned up immediately and materials
used in the clean-up should be disposed of safely and in
accordance with any relevant local regulations. DEF IS VERY
CORROSIVE.
9. In case of contact with: Eyes - Flush with plenty of water,
seek medical attention. Skin - Wash with soap and water.
Swallowed - Rinse mouth with water, do not induce vomiting,
seek medical attention.
10. DEF should be stored at temps between 12°F/-11°C and
86°F/30°C.
11. Use ONLY DEF that is API certified or has the ISO 22241 label.
12. DEF has a shelf life of up to 2 years. This can be greatly
reduced if it is stored in direct sunlight or at temps above
77°F/25°C for long periods of time.

5Version 1.1
English
1. Do not exceed vehicle manufacturers loading, towing or lifting
specifications and regulations.
2. Ensure tank is firmly secured in an appropriate manner.
3. Use caution at all times, particularly when driving on rough
terrain.
4. Comply with chemical manufacturers safety requirements and
all relevant legislations.
5. ALWAYS keep tank tightly covered, to prevent children or
animals from entering tank.
6. Tank is not fire resistant. NEVER expose it to open flame or
heat.
7. Keep sharp objects from tank. Tank could be punctured
and contents could escape and cause injury to persons or
property.
8. Any spillage should be cleaned up immediately and materials
used in the clean-up should be disposed of safely and in
accordance with any relevant local regulations.
9. In case of contact with: Eyes - Flush with plenty of water,
seek medical attention. Skin - Wash with soap and water.
Swallowed - Rinse mouth with water, do not induce vomiting,
seek medical attention.
10. Store diesel transfer tank in a well ventilated open area. The
storage shall not be in proximity to any heating or ignition
source.
11. Waste material or residues shall NOT be permitted to remain
in or around areas in which diesel is stored or decanted.
DIESEL FUEL BOSS™
WARNINGS !

6DEF & Diesel Fuel Boss™
English
1) Slighty lift up the lid so you can insert
the shackle through the hole.
2) Insert the shackle through the hole from
behind.
3) Push the lid completely shut and insert
the shackle into the padlock to lock your
sprayer.
Locking the Lid
GETTING STARTED

7Version 1.1
English
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Watch Instruction Videos:
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Mounting to a Truck Bed
GETTING STARTED
OPTION 1:
For a temporary
option, use 2 ratchet
straps and the
molded-in strap
groves to tie the unit
down.
OPTION 2:
For a permanent
option, use the four
molded-in inserts in
the base of the tank.

8DEF & Diesel Fuel Boss™
English
MAINTAINING
Discover More Helpful Tips:
blog.enduraplas.com/refueling
Watch Instruction Videos:
www.youtube.com/enduraplas

9Version 1.1
English
The information applies in normal operating conditions. The specific intervals must be shortened accordingly for longer daily working hours. If the machine is only used occasionally, the intervals can be extended accordingly.
Before starting work
At the end of work
and/or daily
Weekly or every 40
operating hours
After the first 5
operating hours
Every 250 operating
hours o once a year
If damaged
If required
Complete machine
Visual inspection (condition, leaks) X Clean
Tank, hoses and fittings Clean X Dispensing Nozzle
Clean X
Replace X
All accessible screws and nuts Retighten X Safety labels Replace X Pump Maintain Read and follow all maintenance and care instructions in the
Pump manual.

10 DEF & Diesel Fuel Boss™
English
TROUBLESHOOTING
CONDITION POSSIBLE CAUSE REMEDY
Pump does not
run
1) No electrical power
to pump
1) Check electrical
connections,
extension cable (If
applicable) and fuse.
Pump runs
slowly with low
fuel flow
1) Low voltage supply 1) Test power supply
and ensure adequate
voltage.
Pump runs, but
no fuel delivery
1) Tank level too Low
2) Clogged suction line
or filter
3) Air leak in suction
side
4) Dispensing nozzle
malfunctioning
5) Damaged rotor/
vanes
1) Add fuel to tank
2) Clean suction line
and filters.
3) Check all fittings for
leaks - tighten clamps.
4) Remove nozzle from
hose and test pump.
5) Remove end cover
by first undoing the
three socket head
screws and lifting
off cover. Inspect for
damage.

11Version 1.1
English
CONDITION POSSIBLE CAUSE REMEDY
Pump makes
squealing/
scratching
sound while
running
1) Dirt or debris
entering pump
chamber
1) Remove end cover
by first undoing the
three socket head
screws and lifting off
cover. Clean impeller
and vanes taking
care to remove any
particles caught
between the ends
of the vanes and
the housing. Take
care not to over
tighten screws when
reassembling.

12 DEF & Diesel Fuel Boss™
English
WARRANTY
LIMITED WARRANTY
1. Poly Tank Limited Warranty -Subject to other terms in this Limited
Warranty, Manufacturer warrants to the original end user that this
Tank will be free from material defects caused during the
manufacturing process for a period of 5 years from the Purchase
Date provided such warranty to the original end user shall be
extended to 10 years from the Purchase Date if the original end
user registers the Tank with Manufacturer within 30 days of the
Purchase Date. To register the Limited Warranty, registration must
be completed in accordance with the requirements set forth at
enduraplaswarranty.com
Other Products and Parts Limited Warranty -Subject to other
terms in this Limited Warranty, Manufacturer warrants to the
original end user that products and parts manufactured by
Manufacturer (other than tanks) will be free from material defects
caused during the manufacturing process for a period of 1 year
from the Purchase Date unless otherwise expressly stated in
writing by Manufacturer that an extended warranty applies.
2. Other Warranties Disclaimed and Excluded
THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED,
WHICH EXTEND BEYOND THE LIMITED WARRANTY HEREIN
STATED, AND MANUFACTURER EXPLICITLY DISCLAIMS AND
EXCLUDES ANY AND ALL OTHER WARRANTIES INCLUDING
BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY,
FITNESS FOR PARTICULAR PURPOSE, CUSTOM OR USAGE
OF TRADE, AND COURSE OF DEALING. NO AGENT,
EMPLOYEE OR REPRESENTATIVE OF MANUFACTURER HAS
AUTHORITY TO BIND MANUFACTURER TO ANY
REPRESENTATION OR WARRANTY EXCEPT AS STATED IN
THIS LIMITED WARRANTY.

13Version 1.1
English
3. Limitation of Liability under the Limited Warranty -In addition to
those warranties disclaimed and excluded in clause 2 above,
Manufacturer expressly further limits its warranty and liability
under the Limited Warranty as set forth below in this clause 3.
3.1. The liability of Manufacturer under this Limited Warranty is
excluded to the extent that any defect has been caused or
contributed to by:
a) any accident, contamination, tampering, willful damage,
abuse, modification, improper storage, improper use
(including but without limitation the storage of material) or
negligent act of, or omission by, any person other than
Manufacturer;
b) the improper installation of the Goods, or deterioration of
the base on which any of the Goods rest or are mounted
to;
c) any damage to the Goods caused by storm, wash away,
landslide, mudslide, lightning, or any other natural
phenomenon, vermin or other pests, and any
undermining of the base of the Tank through any cause
whatsoever;
d) the repositioning of the Goods from their original
installation;
e) weathering or degradation of the Goods due to extreme
climatic conditions;
f) improper installation of extra fittings;
g) any staining or discoloration, including from trees or ash
fall-out from fires or other causes;
h) a Tank not being placed on a base that is free of any
protruding objects of any kind;
i) a Tank being used for any purpose other than the storage
of suitable liquids at the ambient temperatures.

14 DEF & Diesel Fuel Boss™
English
3.2. Without limiting the generality of clause 3.1:
a) Manufacturer will not be liable for any personal injury,
indirect or incidental damages, consequential losses, loss
of liquids, loss of profit or any like claims whatsoever
arising from any use of, or incidental to, or repairs to any
of the Goods by a party other than Manufacturer;
b) to the extent that any component or material (including,
but without limitation the polyethylene) used in the
manufacture of any of the Goods is supplied and/or
manufactured by a third party, the liability of Manufacturer
is limited to Manufacturer’s right of redress (if any)
against the third-party supplier/manufacturer;
c) Tanks feature a vented lid at the time of manufacture.
Any subsequent pressurization of the Tank by removing
the vent, sealing the vent, or otherwise will cause this
Limited Warranty as to such Tank to be null and void.
d) The liability of Manufacturer under this Limited Warranty
is limited to, at Manufacturer's discretion:
e) providing a replacement Good (including shipping but
excluding other replacement costs);
f) refunding an amount equal to a sum equal to the current
Retail price divided by the months in the warranty,
multiplied by the months remaining in the warranty
period;
g) repairing the Good at no cost.
4. Proof of Purchase -The original invoice or other similar proof of
purchase of the applicable must be provided by Purchaser to
Manufacturer when making a claim under this Limited Warranty.
Warranty claims must be received in writing by Manufacturer
within the Limited Warranty period.

15Version 1.1
English
5. Claims and Questions -If you have questions about this Limited
Warranty or to make a warranty claim, contact Manufacturer at:
[email protected]
6. Definitions -For this Limited Warranty the following definitions
apply:
a) Manufacturer means Enduraplas LLC.
b) Purchase Date means the date upon which the
applicable goods were purchased by the original end
user.
c) Purchase Price means the actual price paid for the Tank
by the original Purchaser.
d) Tank means the storage Tank manufactured by
Manufacturer and purchased by the original end user
Purchaser being the subject matter of the Limited
Warranty.
e) Good(s) mean Tanks and/or other products or parts
manufactured by Enduraplas LLC.
f) Limited Warranty means this written Limited Warranty.
7. State Law -Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation and
exclusion may not apply to certain parties. Some states do not
allow limitation on how long an implied warranty lasts, so the
above limitation may not apply to certain parties. This limited
warranty gives specific legal rights and other rights, which vary
from state to state, may also apply.
8. Governing Law -This Limited Warranty will be governed by the
laws of the State of Minnesota, without giving effect to any choice
of law rule that would cause the application of the laws of any
other jurisdiction.

16 DEF & Diesel Fuel Boss™
English
OVERVIEW
A
9
28 18
16
17
19
15
2
20 24
22
23
25
10
1
12
21
32
29
30
27
14
5
4
6
3
31
11
8
7
13
26
30
25
31
33
DETAIL
A
SCALE
2 : 13
REU100S09S
DEF FUEL BOSS™

17Version 1.1
English
ITEM NO. PART # DESCRIPTION QTY.
1 AMRET100S Tank DEF White 100 Gal 1
2
AMRDPCFG Diesel-DEF Lid Green 1
3
CLUPTC09005 1 PVC Suction Hose 1
4
CPFE01 Strainer Washer PVC Seal 1.14 OD 1
5
CFSR05F04F 304 SS 1 to .75 NPT Female Reducing 1
6
CFPS05M05B 1 Inch hose barb 1
7
CELS01 SS Cast 275MM Lid 1
8
CEGE03 277 x 4MM Ribbed Adblue Gasket 1
9
CEGE01 1 Rapidseal for Adblue EPDM 1
10 AZKR0001 DIESEL DEF TANK COVER LATCH REV 4 1
11 AZKR0003 DEF RESTRICTOR PLATE 1
12 AZKR0004 DIESEL DEF TANK NOZZLE BRACKET REV 2 1
13 CECS01 Rapid Blue Cap Assembly with SS Chain 1
14 CENPA01 Adblue Poly Auto Nozzle .75BSPP 1
15 CEBP01 Breather Base 1
16 CEBP01 Breather Top 1
17 CDBF Foam Filter-Breather 1
18 CDGN02 32x14x4 Breather O-Ring 1
19 CEBP01 Polypropylene Ball for Breather 1
20 CDON04 O-Ring for Breather 1
21 CHMS050523A 1/2 x 1 Panhead hex drive bolt 1
22 CHMZ011325 .25 x 3 Panhead phillips 2
23 CHNZN0125 1/4 Nylock nut 2
24 CHWSF013 .25 SS Flat Washer 2
25 CHMS010123 .25 x .375 SS Panhead Phillips 4
26 CHMS702033 6 x 20MM SS Panhead Machine Screw 6
27 ARQPT32L12 DEF Pump 12V 1
28 CFPE04M05B .75MPT x 1 HB 90 1
29 CFPE04M04B .75 Male Thread x .75 Hose Barb 90 1
30 CFCW003 Clamp for 1 inch hose 4
31 CHMS709033 6 X 10MM SS Pan Head Phillips 4
32 CLUEDB015004 DEF Discharge Hose-Wide 1
33 CPA0009 Complete Poly Breather 1
PARTS LIST
DEF FUEL BOSS™

18 DEF & Diesel Fuel Boss™
English
OVERVIEW
A
12
7
11
10
9
82
29
28
30 26
1
4
3
16
6
25
19
21
5
14
18
27
15
13
20
24
17
31 23
22
26
24
RDU100S10D
32
DETAIL
A
SCALE
2 : 13
DIESEL FUEL BOSS™

19Version 1.1
English
ITEM NO. PART # DESCRIPTION QTY.
1 AMRDT100S DL100TO 1
2
AMRDPC wide lid for DL/DEF 1
3
AZKR0001 DIESEL DEF TANK COVER LATCH REV 4 1
4
AZKR0004 DIESEL DEF TANK NOZZLE BRACKET REV 2 1
5
ARDNA01 Diesel Auto Shut Off Nozzle 1
6CDHN01
Wide-16 Foot DL discharge hose 1
7
CEBP01 Breather Base 1
8
CEBP01 Breather Top 1
9
CDBF Foam Filter-Breather 1
10 CDGN02 32x14x4 Breather O-Ring 1
11 CEBP01 Polypropylene Ball for Breather 1
12 CDON04 O-Ring for Breather 1
13 CDLA01 Die Cast DL Lid with Bung 1
14 CDFA01 Die Cast DL Lid Tube 1
15 CDGN01 277 x 4 MM Ribbed DL Gasket 1
16 CHMS050523A 1/2 x 1 Panhead hex drive bolt 1
17 CDGN03 25MM Universal Seal 1
18 CDSA01 Strainer Mesh 1
19 CDF01 DL Mesh Filter & 1" Socket 1
20 CLUOLO07005 1 PVC DL Suction Hose 1
21 ARDPDP01 10GPM 12V DieselFlo Pump 1
22 CFPE04M05B .75MPT x 1 HB 90 1
23 CFCW003 Clamp for 1 inch hose 1
24 CHMZ709025 M6 x 10MM Phillips Lid Tube Bolt 4
25 CDSB01 .75 x .75 DL Swivel 1
26 CHMZ010135 .25 x .375 L Panhead Machine Screw 4
27 CHMS702033 6 x 20MM SS Panhead Machine Screw 6
28 CHMZ011325 .25 x 3 Panhead phillips 2
29 CHWZF015 1/4" Flat Washer 2
30 CHNZN0125 1/4 Nylock nut 2
31 CDCA01 Diesel Cap 1
32 CPA0009 Complete Poly Breather 1
PARTS LIST
DIESEL FUEL BOSS™

Enduraplas®
1 [phone]
[email protected]
www.enduraplas.com
113 1st Street, Neche
ND 58265, USA
Version 1.1 Copyright © Enduraplas. All Rights Reserved.
Discover More Helpful Tips:
blog.enduraplas.com/refueling
Watch Instruction Videos:
www.youtube.com/enduraplas