Energolux SAP48P1-A User manual

SERVICE MANUAL
Split-system Cabinet Type R410a
Designed in
Switzerland

Technical Manual of Energolux Air Conditioner
Product Specification………………………………… 3
Refrigeration Diagram……………………...………… 6
Introductions of Installation………………...…… 8
Remote Controller Introductions……………… 20
Wiring Diagram………………………………………… 33
Troubleshooting Guide…………………………… 43
Exploded Views&PartsList……………………
CONTENTS
29
2

Technical Manual of Energolux Air Conditioner
Photo of Product
Indoor Unit
Product Specification
SAP24P1-A SAP48P1-A
SAP60P1-A
3

Technical Manual of Energolux Air Conditioner
Outdoor Unit
SAU24P1-A
SAU48P1-A
SAU60P1-A
4

Technical Manual of Energolux Air Conditioner
1.2 Outline Dimensions
MODEL Indoor SAP24P1-A
Net Dimension Packing Dimension
W mm 500 690
D mm 00 450
H mm 1780 1890
MODEL Outdoor SAU24P1-A
Net Dimension Packing dimension
W mm 800 940
D mm 00 420
H mm 690 750
SAP24P1-A
MODEL Indoor SAP48/60P1-A
Net Dimension Packing Dimension
W
D
H
MODEL Outdoor SAU48/60P1-A
Net Dimension Packing dimension
W
D
H
1910
mm
560
mm
60
mm
680
510
2020
mm
mm
mm
945
40
1255 1 00
4 0
1085
SAP48/60P1-A
5

Technical Manual of Energolux Air Conditioner
Steam-gas of low pressure
Liquid of low pressure
(also a little gas)
Gas of high
pressure &
Super cooled liquid temperature
of high pressure
Di
agrams
Cooling Mode
Cooling Cycle
Compressor
(Compression)
Outdoor heat exchanger
(Condensation)
Indoor heat exchanger
(Evaporation)
Capillary
(Throttling)
4-way valve
(Heat pump only)
Refrigeration
6

Technical Manual of Energolux Air Conditioner
Gas of high
Pressure & temperature
Super cooled liquid of low pressure
Steam-gas of
low pressure
Super cooled liquid
of high pressure
Heating Mode
Heating Cycle
Indoor heat exchanger
(Condensation)
Compressor
(Compression)
Capillary
(Throttling)
Outdoor heat exchanger
(Evaporation)
4-way valve
(Heat pump only)
7

Installaiton order Selection of the installing position Installation the air-
conditioner connecting the pipes and wires Expelling
the air in the pipes and the indoorunit Testing
Please read the instructions carefully before installation of the air-conditioner.
The installation should be carried out by specialists.
insallating the air-conditioner and connecting the pipe and wires must be
strict to reference the instructions.
The machine power connections is X. If the power wires is destoried, electrical
performance should be carried out by electrical specialists .
Make sure of grounding connection of the air-conditioner.
N expresses the zero line, it should not be connction point with mark.
Installation is forbidden in the stairs ,the exists and the corridors in the building.
Make sure that the distance between the support of outdoor unit and the ground
is 2.5m.
Warning
SPLIT TYPE FLOOR STANDING AIR-CONDITIONER INSTALLATION INSTRUCTIONS
The Installation Instructions is used to Split type floor standing air-conditioner installation .
Technical Manual of Energolux
Room
Air Conditioner
8

More than 0.5cm
More than 10cm
More than 10cm
More than 100cm
Selection of the installing position
There is no heat or steam source near the unit.
There is no blockage affecting air circulation
at the installation position.
Enable the air to circulate well.
Easy to drain.
Easy to take measures to reduce noise.
Don t near the doorway.
Enough distance between the unit
and the wall,the ceiling,decoration
and other blockages.
Installation position is about 30cm from the ceiling.
Indoor unitIndoor unit
Outdoor unitOutdoor unit
If there is an awning protecting the outdoor unit against sunshine or
rainfall,be sure not to block the condenser from dissipating heat.
Don t keep animals or cultivate plants
on the site,because they would be
affected the cold or hot airflow coming
out of the air-conditioner.
Enough distance between the unit and
the wall,the ceiling,decoration and
other blockages.
Install at location being 100cm
above the blockages.
Technical Manual of Energolux
Room Air Conditioner
9

Attention :
make sure of the length of the
screws at the bottom corners
is 25mm.
Less than 25mm
Length of bolt
Installation the air-conditioner
The outdoor unit must be firmly fixed to avoid falling in the the strong wind.
Install on the cement base as the drawing below.
The outdoor unit must be installed horizontally
Deeply bury
M10 bolt
M10 bolt
AA
BB
Installation outdoor unit bolt
Outdoor Unit Size of
Shape (mm) A (mm) B (mm)
540 326
800X300X690(590)
539 287
760X260X540
606 354
900X330X860
585 376
945X340X1255
Technical Manual of Energolux Room Air Conditioner
10

roof outlet
bore
Fig 1
Indoor unit behind panel installation
Tomake sure the installation place of the air conditioner .
Installation behind panel before connect the pipeline and cable.
Basis indoor outdoor units installation place, choose the suitable roof outlet bore (back right
left each one).
Behind panel must installation, or plate parts maybe rip the wire result short, even make fire.
1.Tap the roof outlet bore.
2.Put behind panel on roof bore , revolve to the screw hole , loosen screw, then tap the middle
circle plastic panel.
NOTE:
Fig 2 Fig 3
Mode 1
Mode 2
Technical Manual of Energolux Room Air Conditioner
11

Select suitable position to make according to the location of indoor and outdoor units.
Position of the pipes
Torque
Pipe connection
The size
of pipe
Pipe and Drain pipes Connection-IndoorUnit
Liquid pipe
Tighten rope
Shelf
Vapor pipe
Angle hole
Interface
Drain hose
in the accessory case
Thermal insulation drain pipe
Through-flow
fan leaves
fresh air tube
Take the pipes out of the accessory case.
Pull the pipes and cables from the holes and turn away the block
things in the pipe.
Turn away the stopper in the connection pipes of the indoor unit.
Oiling bell-bottom of the pipe connection and the inner of sealing.
Align the pipes,connected with the screw with a torsion wrench.
The torque list in the table below.
Wrap the connected position of thermal insulation pipes.
The drain should be downwards.
Drain pipes connection
Tighten the interface.
Wrapping from 10cm to the plug
of indoor unit with plastic belt.
Make the pipe,cable to power
and cable to signals in order.
Make sure of the streching
direction and the smoothly
surface of the drain.
Wind pipe connection
for ZVseries
Side wind tube downward
Tighten tie-in
Attach
Technical Manual of Energolux Room Air Conditioner
12

Outdoor unit
Pipe with high pressure
Pipe the low pressure
Torsion wrench
Pipe connection-OutdoorUnit
Make the pipe align at the center of the stop valve.
Turn away the block from the pipe and the cap from
the stop valve.
Aligning at the pipe,tighten the screw with your fingers.
Tighten the nut with a torsion wrench until you hear
ka-ka from the wrench.
( Refer the direction to the picture )
Technical Manual of Energolux Room Air Conditioner
13

Wiring connection of IndoorUnit for SAP24P1-A
Loosen the screw and dismount the input bar of the indoor unit; Loosen the screw and
dismount the electrical cover of the indoor unit.
Connect the power connection line to the terminal of controller board according to the
different number.
Wrap the wires with plastic belt refer the condition to the picture.
Fix the cables to the supporting plate for foamy shell strongly with fastening piece.
Reinstall the electrical cover with the screw.
Reinstall the input bar with screw.
The grounded wire connection:
1.loosen the grounded screw of board
2.Connect the grounded wire with the grounded screw then setscrew in the mark formerly.
NOTE:
The connection mark should be agreed on for indoor unit and outdoor unit.
Don't reverse the power polarity.
The wrong connection lead to the malfunction of some electrical parts.
Must fix the screwnail of the firmly wire, then drag the wire lightly, confirmation whether it's firmly.
Must changed if the wire slide, the self-drive screw can't used to the electric connection.
If there is a connector, connect it directly.
12
NL
Cold wind Type
Terminal board for indoor unit
To powersource
2
1
45NL
Heat pump Type
Terminal board for indoor unit
To powersource
Yellow
/Green
Indoor unit
Cover
Power wire
Board
Fastener for cable
connection
Supporting plate
for foamy shell
Input bar
Plastic strap
L1 L2 L3 N
12000W
L1 L1L2 L2L3 L3
NN
Yellow/
Green
To powersource
Yellow
/Green
Terminal board for indoor unit
Terminal board for in
door unit
Terminal board
Connector
2
1
45
12
L1 L2 L3 N
L1 L2 L3 N
Technical Manual of Energolux Room Air Conditioner
14

Loosen the screw and dismount the input bar of the indoor unit; Loosen the screw and
dismount the electrical cover of the indoor unit.
Connect the power connection line to the terminal of controller board according to the
different number.
Wrap the wires with plastic belt refer the condition to the picture.
Fix the cables to the supporting plate for foamy shell strongly with fastening piece.
Reinstall the electrical cover with the screw.
Reinstall the input bar with screw.
The grounded wire connection:
1.loosen the grounded screw of board
2.Connect the grounded wire with the grounded screw then setscrew in the mark formerly.
Wiring connection of IndoorUnit for SAP48/60P1-A
NOTE:
The connection mark should be agreed on for indoor unit and outdoor unit.
Don't reverse the power polarity.
The wrong connection lead to the malfunction of some electrical parts.
Must fix the screwnail of the firmly wire, then drag the wire lightly, confirmation whether it's firmly.
Must changed if the wire slide, the self-drive screw can't used to the electric connection.
If there is a connector, connect it directly.
12
NL
Cold wind Type
Terminal board for indoor unit
To power source
2
1
45NL
Heat pump Type
Terminal board for indoor unit
To power source
Yellow
/Green
Indoor unit
Cover
Power wire
Board
Fastener for cable
connection
Supporting plate
for foamy shell
Input bar
Plastic strap
L1 L2 L3 N
12000W
L1 L1L2 L2L3 L3
NN
Yellow/
Green
To power source
Yellow
/Green
Terminal board for indoor unit
Terminal board for indoor unit
Terminal board
Connector
2
1
45
12
L1 L2 L3 N
L1 L2 L3 N
Technical Manual of Energolux
Room Air Conditioner
15

Wiring connection of OutdoorUnit for SAU24P1-A
Unscrew the screw, take off the control panel cover from the unit.
Connect the cable to their terminals according to their number.
Fix the cable to the terminal board with fastening piece.
Reinstall the cover with the screw.
The grounded wire connection:
1.loosen the grounded screw of electrical shelf.
2.Connect the grounded wire with the grounded screw then setscrew in the mark formerly.
NOTE:
The connection mark should be agreed on for indoor unit and outdoor unit.
Don't reverse the power polarity.
The wrong connection lead to the malfunction of some electrical parts.
Must fix the screwnail of the firmly wire, then drag the wire lightly,confirmation
whether it's firmly.
Must changed if the wire slide, the self-drive screw can't used to the electric connection.
If there is a connector, connect it directly. 12000W
Connector
L1 L2 L3 N
Yellow/Green
L1 L2 L3 N
Yellow/Green
1
2
Cold wind Type
Terminal board for outdoor unit
Yellow
Green
Heat pump Type
145
2
Yellow
/Green
Terminal board for outdoor unit
Terminal board for outdoor unit
Terminal board for outdoor unit
Cover
Fastener for cable
connection
shelf
Grounded wire
Terminal board
Interconnection cord
More than 5mm
Connector
1
2
145
2
L1 L2 L3 N
L1 L2 L3 N
Technical Manual of Energolux Room Air Conditioner
16

Wiring connection of OutdoorUnit for SAU48/60P1-A
Unscrew the screw, take off the control panel cover from the unit.
Connect the cable to their terminals according to their number.
Fix the cable to the terminal board with fastening piece.
Reinstall the cover with the screw.
The grounded wire connection:
1.loosen the grounded screw of electrical shelf.
2.Connect the grounded wire with the grounded screw then setscrew in the mark formerly.
NOTE:
The connection mark should be agreed on for indoor unit and outdoor unit.
Don't reverse the power polarity.
The wrong connection lead to the malfunction of some electrical parts.
Must fix the screwnail of the firmly wire, then drag the wire lightly,confirmation
whether it's firmly.
Must changed if the wire slide, the self-drive screw can't used to the electric connection.
If there is a connector, connect it directly.
12000W
Connector
L1 L2 L3 N
Yellow/Green
L1 L2 L3 N
Yellow/Green
1
2
Cold wind Type
Terminal board for outdoor unit
Yellow
Green
Heat pump Type
145
2
Yellow
/Green
Terminal board for outdoor unit
Terminal board for outdoor unit
Terminal board for outdoor unit
Cover
Fastener for cable
connection
shelf
Grounded wire
Terminal board
Interconnection cord
More than 5mm
Connector
1
2
145
2
L1 L2 L3 N
L1 L2 L3 N
Technical Manual of Energolux Room Air Conditioner
17

Test running
Outdoor unit
To indoor unit
Liquid side
Vapor side
Stop valve (open)
Cover
T-branch valve(open)
Hexagon wrench
Auxiliary cover
Expelling the pipes and the indoorunit
Expelling the air: humid air in the refrigerating
system might cause trouble of compressor.
Take off the cover from the stop valve and T-branch valve.
Take off the auxiliary cover from the T-branch valve.
Turn the stop valve rod anti-clock wise to an angle of 90 degree,
keep it open for 8 seconds and close the valve.
Check whether there is air leakage at all connection parts of pipes.
Push the top rod of T-branch valve by hexagon wrench to expel air.
Repeat the third and fifth steps.
Open the stop value and T-branch valve with a hexagon
wrench to make the unit operation.
There is no leakage allowed,please check all the
piping connection parts.You must test the leakage,
generally,it can be tested by soap water.
Make sure thast the pipes and wires are connected.
Make sure whether the difference between the out and
in air temperature large than 10 .
Test the out and in air temperature.
Run the air-conditioner in cooling operation
mode for 30 minutes or longer.
Connect the wire to independent power source socket
Make sure that the liquid side valve and air side
valve both are completely open.
Preparation of remote controller.
1.The connection of power source
2.Performance evaluation
Technical Manual of Energolux Room Air Conditioner
18

Packing list of the OutdoorUnit
1
Outdoor Unit Set
Certificate PC 1
N0. Name
1
2
3
4
5
6
7
1
1
1
1
Size/Model Unit Remark
PC
Plastic Strap
Isolation Strap
Pipe Protection Ring
Luting (putty) 160g
Quantity
ROLL
ROLL
PC
PACKET
High pressure
connection pipe
Low pressure
connection pipe
1
PC 1
8
Please check the following spare parts carefully,when some of spare
parts don't use,please take care of them.
Packing List
Packing list of the IndoorUnit
N0. Name
1
2
3
1
Size/Model Unit Remark
Indoor Unit Set
Quantity
PC
Drain pipe 2m
1
1
2
Remote Controller
Batteries PC
7#
PC
1
1
Instructions PC
PC
Certificate
4
5
6
Technical Manual of Energolux Room Air Conditioner
19

Don t apply the cold air to the body for a long time.It will deter-
iorate your physical conditions and cause health problems.
,
CAUTION
Clean the air conditioner with a piece of soft and dry cloth.Don t
use these stuffs for cleaning: chemical solvent, insecticide,infla-
mmable spraying materials which will damage the appearance of
air conditioner .Don t sprinkle water directly on the indoor unit.
,
,
WARNING
SafetyPrecautions
Read and understand thoroughly this safety awareness before use.
The items indicated here are very important safety precautions, which must be followed.
The air conditioner must be grounded .Incomplete grounding may
result in electric shocks.Do not connect the earth wire to the gas pi-
peline,water pipeline,lightning rod,or telephone earth wire.After
installment,earth leakage examination must be carried on through
electrifying.
An earth leakage breaker with rated capacity must be installed to
avoid possible electric shocks.
Don t install air conditionerin a place where there is flamm-
able gas or liquid.
,
It may cause fire.
Don t put a finger,a rod orother object into the airoutlet or
inlet.
,
As a fan is rotating at a high speed, it will cause injury.
It may clamp your finger and damage the driving parts of the wind
vanes.
,
Don t touch the swinging wind vanes.
Don t attempt to repair the air conditioner by yourself.
,
You may be hurt or cause further malfunctions.
In lighting storm weather, please cut off the primary power supply
switch in order to prevent the machine from damage.
Don t use liquid or corrosive detergent clean the appliance and
don t splash water or other liquid onto it , otherwise, it may da-
mage the plastic components, even cause electric shock.
,
,
Close the windows and doors, otherwise,the cooling or heating
capacity will be weakened.
If the air filter is very dirty, the cooling or heating capacity will
be weakened Please clean the air filter .. regularly
Technical Manual of Energolux Room Air Conditioner
20