Enviro DV42DX User manual

SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
BY: SHERWOOD INDUSTRIES LTD
OWNER’S MANUAL
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
This appliance may be installed
in an after market permanently
located, manufactured
(mobile) home, where not
prohibited by local codes.
This appliance is only for use
with the type of gas indicated
on the rating plate. This
appliance is not convertible for
use with other gases, unless a
certied kit is used.
WHAT TO DO IF YOU SMELL GAS
• Open windows/Extinguish any open ame.
• Do not try to light any appliance.
• Do not touch any electrical switch or use
any phone in your building.
• Immediately call your gas supplier from
a neighbour’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier, call
the re department.
WARNING
If the information in this manual is not followed exactly, a re or explosion
may result causing property damage, personal injury or loss of life.
Installation and service must be performed by a qualied installer, service
agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other Flammable vapours and liquids in the
vicinity of this or any other appliance.
50-645
Massachusetts installations (Warning): This product must be installed by a licensed
plumber or gas tter when installed within the Commonwealth of Massachusetts. Other
Massachusetts code requirements:-Flexible connector must not be longer than 36in, shut
off valve must be a “T” handle gas cock, only direct vent sealed combustion products are
approved for bedroom/bathrooms, replace dampers must be removed or welded in the
open position prior to the installation of a replace insert or gas log.
DV42DX

FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIROGAS”
HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All ENVIRO gas-red appliances must be installed
in accordance with their instructions. Carefully read all
the instructions in this manual rst. Consult the building
authority having jurisdiction to determine the need for
a permit prior to commencing the installation.
• NOTE: Failure to follow these instructions could
cause a malfunction of the replace, which could
result in death, serious bodily injury, and/or property
damage.
• Failure to follow these instructions may also void
your re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a
qualied service person. The appliance should be
inspected before the rst use and, at least, annually
by a qualied service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding material, etc.. It is imperative
the control compartments, burners and circulating air
passageways of the appliance be kept clean.
• Due to high temperatures, the appliance should
be located out of high trafc areas and away from
furniture and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures and
should stay away to avoid burn or clothing
ignition.
FOR YOUR SAFETY
• Installation and service must be performed by a
qualied installer, service agency or gas supplier.
• This installation must conform to local codes or, in
the absence of local codes, to the current CAN/CGA-
B149 installation code (Canada) or National Fuel Gas
Code ANSI Z223.1.2 (USA)
• To prevent injury, do not allow anyone who is
unfamiliar with the stove to operate it.
• To prevent injury, if the pilot or pilot and
burners have gone out on their own, open the
glass door and wait 5 minutes to air out before
attempting to re-light the stove.
• Always keep the area around these appliances
clear of combustible material, gasoline and other
ammable liquids and vapours.
• These appliances should not be used as a drying
rack for clothing or for hanging Christmas stockings/
decorations.
• Due to the paint curing on the stove, a faint odor
and slight smoking will likely be noticed when the
stove is rst used. Open a window until the smoking
stops.
Always connect this gas stove to a vent system and
vent to the outside of the building envelope. Never
vent to another room or inside the building. Make sure
the specied vent pipe is used; properly sized and of
adequate height to provide sufcient draft. Inspect
the venting system annually for blockage and signs of
deterioration.
WARNING: Failure to position the parts in accordance
with the diagrams in this booklet, or failure to use only
parts specically approved with this appliance may
result in property damage or personal injury.
WARNING: Do not operate with the glass front
removed, cracked or broken. Replacement of the
glass should be done by a licensed or qualied service
person.
• Never use solid fuels such as wood, paper,
cardboard, coal, or any ammable liquids, etc., in this
appliance.
• Do not use this heater if any part has been under
water. Immediately call a qualied service technician
to inspect the heater and to replace any part of the
control or gas control systems that have been under
water.
• Do not abuse the glass by striking it or slamming
the door shut.
Safety Precautions
2

Table of Contents
3
Safety Precautions...................................................................................................2
Table of Contents.....................................................................................................3
Codes And Approvals................................................................................................4
Specications.........................................................................................................5
Dimensions...................................................................................................5
Operating Instructions.............................................................................................6
Before lighting................................................................................................6
Pilot Lighting Instructions.................................................................................6
Burner lighting................................................................................................7
Remote controls..............................................................................................7
Air Diverter controls........................................................................................7
Blower speed..................................................................................................7
Maintenance And Service.........................................................................................8
Routine Maintenance......................................................................................8
Fuel Conversion.............................................................................................9
Initial Installation...................................................................................................10
Introduction.................................................................................................10
Placement....................................................................................................10
Corner Installation........................................................................................11
Raised Fireplaces and Hearths.......................................................................11
Fireplace Surround........................................................................................12
Mantle Clearances.........................................................................................13
Vent Parts and Terminal Clearances................................................................13
Vent Termination Restrictions........................................................................14
Venting........................................................................................................15
Vent Congurations and Restrictor Settings.....................................................16
Horizontal Termination..................................................................................17
Vertical Termination......................................................................................18
Ducting........................................................................................................20
Electrical System...........................................................................................21
Gas Line Connection......................................................................................22
Secondary InstallationVenting.................................................................................23
Glass Removal..............................................................................................23
Log Set and Ember Installation......................................................................23
Log Set Assembly..........................................................................................24
Pilot Light.....................................................................................................25
Venturi Adjustment.......................................................................................25
Trouble Shooting...................................................................................................26
Warranty...............................................................................................................27
Parts List...............................................................................................................28
Parts Diagram........................................................................................................29
Installation Data Sheet...........................................................................................30
Index....................................................................................................................31

Codes And Approvals
DIRECT VENT: This type is identied by the prex DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
** TOP VENT DV ONLY** Certied for installation from 0-4500 FT (1372 M)
This appliance has been tested and approved for installations from 0 ft. to 4500 ft. above sea level.
In the USA:
The appliance may be installed at higher altitudes. Please refer to your American Gas Association guidelines which
state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 ft. is to be reduced
4% for each 1000 ft. above sea level. Refer also to local authorities or codes which have jurisdiction in your area
regarding the de-rate guidelines.
In Canada:
When the appliance is installed at elevations above 4500 ft. (1350 m), the certied high altitude rating shall be
reduced at the rate of 4% for each additional 1000 ft. (300 m).
• These appliances have been tested by INTERTEK (Warnock Hersey) and found to
comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the
USA as follows:
VENTED GAS FIREPLACE HEATER (DV42DX) (NG/LPG)
TESTED TO: ANSI Z21.88a.2002 CSA 2.33a.2002 VENTED GAS FIREPLACE HEATER
CAN/CGA 2.17-M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES
ENVIROGAS DV42DX Fireplace
• Has been certied for use with either natural or propane gases. (See rating label.)
• Is not for use with solid fuels.
• Is approved for bedroom or bed sitting room. (Canada must install an approved wall
thermostat)
• Must be installed in accordance with local codes. If none exist, use current installation code
CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the USA.
• Must be properly connected to a venting system and not connected to a chimney ue
serving a separate solid-fuel burning appliance.
4

INSTALLATION OPTIONS:
• Parallel to a wall or placed in a corner
• With a oor hearth or raised up the wall
• Ducting to other rooms
• Vertical or horizontal venting
WARNING:
Operation of this heater when not connected to a properly installed and maintained venting system can result in
carbon monoxide (CO) poisoning and possible death.
Specifications
DIMENSIONS:
0
2
the center of the ducting
hook-ups are 10in from
the center of the main
vent
vent has a 6 5/8in
diameter
gas/electrical inlets are
the same on both sides
Figure 1. Dimensions of the Firebox (inches)
5

Operating Instructions
BEFORE LIGHTING:
This appliance is equipped with a pilot, which must be lit by following these instructions exactly:
A) BEFORE LIGHTING, smell around the appliance area for gas. Smell next to the oor because some gas is
heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance
• Do not touch any electrical switch
• Do not use any phone in your building
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
B) Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in, or
turn by hand, do not try to repair it. Force or attempted repair, may result in a re or explosion. Call a qualied
service technician.
C) Do not use this appliance if any part has been under water. Immediately call a qualied service technician to
inspect the appliance and to replace any part of the control system and any part of the gas system that has been
under water.
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY
RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
PILOT LIGHTING INSTRUCTIONS:
The pilot light will remain on when the replace is in regular use, but when the
replace is used only in certain seasons, the pilot may be extinguished during the
off months. When the pilot is to be re-lit, the following steps MUST be followed.
1. STOP! Read the safety information above.
2. Turn off all electrical power to the appliance.
3 . Turn the gas control knob CLOCKWISE to the OFF position.
4. Remove the face and the glass. Wait ve (5) minutes to clear out any
gas. Replace the glass and face.
If you smell gas, including near the oor, STOP! Follow A) in the above safety information.
If you do not smell gas, continue to the next step.
5. Find the pilot in the back left side of the rebox.
6. Push in and turn the gas control knob COUNTER CLOCKWISE to PILOT.
7. Push the gas control knob in and hold. Press the piezo spark ignitor several times until the pilot lights. Keep
knob depressed for about 30 seconds. If the pilot goes out, repeat steps 3 to 7.
If the pilot will not stay lit after several tries, or the knob does not pop back out when released, turn the gas shut
off valve to OFF and call the service technician or gas supplier.
NOTE: Make sure the pilot light completely engulfs the thermocouple assembly (Figure 2)
Warning: The gas valve has a lockout device that prevents the pilot burner from being re-lit until the thermocouple
has completely cooled.
Thermopile
Thermocouple
Figure 2. Pilot Flame
6

Operating Instructions
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY
RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
A) Make sure the pilot is lit.
B) Turn gas control knob COUNTER CLOCKWISE to ON.
C) Flip the burner switch to ON.
D) Turn HI/LO knob to the desired ame height.
E) Turn on all electrical power to the unit.
NOTE: Check that all burner holes are lit.
TO TURN GAS FIREPLACE OFF
Flip switch to OFF to turn off burners only.
If the replace is to be turned off for the season, or for
servicing, turn the gas shut off valve to OFF. DO NOT
FORCE IT. If the unit is going to be serviced, turn off the electrical power to the unit as well.
NOTE: When the unit is turned on for the rst time, it should be turned onto high, with the fan OFF, for the rst
four hours. This will cure the paint, logs, gasket material, and other products used in the manufacturing process.
It is advised that a door or window be opened as the unit will start to smoke, which can irritate some people. After
the unit has gone through the rst burn, turn the unit OFF, including the pilot, and let the unit get completely cold.
Then remove the glass and clean it with a good gas replace glass cleaner, available at your local Envirogas dealer.
See page 23 for glass removal and page 8 for glass cleaning information.
REMOTE CONTROLS:
This replace can use an optional remote control or an optional cordless wall thermostat. If either of these are
to be used to control the replace for the majority of the time, leave the ON/OFF switch (on the control panel) in
the remote/thermostat position. Consult the instructions included with the remote/wall thermostat for operation
guidelines.
When the blower is on, the amount of air ow into the room can be ajusted
with the air diverter. when the lever is to the far left the room receives the
air, when the lever is to the far right the air goes out the duct and when the
lever in the middle the air goes to both the duct and the room. Lever is found
above the right end of the control panel, see gure 4.
BLOWER SPEED:
The blower will come on only when the replace is up to temperature (approx 20 minutes).
The speed of the fan can be changed by turning the fan control knob. To turn the blower
off, turn the knob COUNTER CLOCKWISE until it “clicks” off (Figure 5).
It is advisable not to operate the blower below 1/3 speed as it puts a strain on the windings
of the blower and running the blower at lower speeds could also cause premature fan
failure.
Figure 3. Control Panel
Figure 5. Fan Control
7
BURNER LIGHTING:
Room
Duct
AirDiverter
Figure 4. Air Diverter
AIR DIVERTER CONTROL:

Maintenance And Service
ROUTINE MAINTENANCE:
At least once a year, run through the following procedures to ensure the system is clean and working properly.
Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by
anything. The pilot ame should be blue with little or no yellow on the tips.
CLEANING THE GLASS:
When the replace is cool, remove the face of the replace along with the glass. See Secondary Installation.
Check the gasket material on the back of the glass, making sure that it is attached and intact.
During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all replaces.
However, this condensation can allow dust and lint to cling to the glass surface. Initial paint curing of the appliance
can leave a slight lm behind the glass, a temporary problem. The glass will need cleaning about two weeks after
installation. Use a mild glass cleaner and a soft cloth. Abrasive cleaners will damage the glass and
plated surfaces. Depending on the amount of use, the glass should require cleaning no more than two or three
times a season. Do not clean the glass when it is hot.
CLEANING THE FIREBOX:
Remove the logs carefully, as they are very fragile. Gently remove all the embers and rock wool and place on a
paper towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off the logs and remove any
lint from the burner and pilot. At this time, inspect the burner pan for cracking or severe warping. If a problem is
suspected, contact the dealer. Replace the logs and ember as in Secondary Installation.
REPLACING GLASS:
The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory replacement
is required (see Parts List). Wear gloves when handling damaged glass door assembly to prevent personal injury.
When the glass door assembly is being transported, it must be wrapped in newsprint and tape and/or a strong
plastic bag. Do not operate with the glass front removed, cracked or broken. Removal and replacement of the glass
from the door must be done by a licensed or qualied service person. The glass must be purchased from an
ENVIRO dealer. No substitute materials are allowed.
CLEANING THE FACE:
Painted and porcelain faces should be wiped with a damp cloth periodically. If a plated face has been purchased, it
should be unpacked/unwrapped carefully to avoid getting anything on the surface of the nish, including cleaners,
polish and nger prints. It is important to note that ngerprints and other marks can leave a permanent stain on
plated nishes. To avoid this, give the face a quick wipe with denatured alcohol on a soft cloth BEFORE lighting the
replace. Never clean the face unless it is cool. Do not use other cleaners as they may leave a residue, which can
become permanently etched into the surface.
If your ngers come into contact with the antique copper nish, the oils left as ngerprints on the copper can cause
discoloration, which will eventually turn green in that area. You can clean the patina or discolored areas of the
antique copper nish with “OO” 3M green sanding pads. These can be purchased from most hardware stores. On
the areas with discoloration, use the sanding pads to sand in the same direction as the brushed nish, then blend
the nish by feathering in the surrounding area. This renishing procedure has been approved by the manufacturer
and will not harm the nish. Please note: ANTIQUE COPPER IS THE ONLY FINISH THAT CAN BE SANDED, DO NOT
SAND PEWTER, GOLD OR NICKEL FINISHES.
Warning: Clearances must be sufcient to allow access for maintenance and service
Warning: Failure to position the parts in accordance with this manual, or failure to use only parts specically
approved with this appliance may result in property damage or personal injury.
8

Maintenance And Service
FUEL CONVERSION:
Warning: A qualied service technician, in accordance with the manufacturer’s instructions
as well as all applicable authority having jurisdiction, shall install this conversion kit.
If the information in these instructions is not followed exactly, a re, explosion or
CO poisoning, may result. The qualied service agency is responsible for the proper
installation of this kit. The installation is not proper or complete until the operation of
the converted appliance is checked as specied in the owner’s conversion kit.
Please read and follow these instructions. Also, please read the instruction guidelines provided by S.I.T. on how to
remove and install the HI/LO regulator.
Step 1. Carefully inspect all parts supplied with this conversion kit.
Step 2. Shut the gas off at the shut off valve.
Step 3. Remove the glass as shown in the Secondary Installation section.
Step 4. Change the regulator on the front of the gas valve (Follow the instructions provided by S.I.T.)
Step 5. To change the pilot, simply pull the pilot hood straight up to access the pilot injector. Using a 5/32in Allen
key, remove the pilot injector.
Step 6. Install the new pilot injector supplied with this conversion kit. Simply screw the new injector inside the pilot
hood and reinstall the hood by placing the hood on the assembly, lining up the key way, and snap into place.
Step 7. Remove the main burner orice with a in deep socket.
Step 8. Install the new orice supplied. Be sure to put a bead of pipe thread sealant or approved Teon tape on
the orice before installing into the burner assembly.
Step 9. Reinstall the burner tray, log set, embers, and glass.
Step 10. Open shut off valve at the gas line to the unit.
Step 11. Re-light the replace to ensure proper operation and proper ame appearance.
Step 12. MAKE SURE that the sticker provided by S.I.T. is installed, to signify that the valve has been converted
to a different fuel type. Also, make sure that the rating plate has a conversion label to show this unit has been
converted to a different fuel type.
A VISUAL CHECK OF THE REGULATOR KNOB IS NECESSARY TO DETERMINE WHETHER OR NOT THE REGULATOR
IS THE CORRECT PART. A 50% TURN DOWN REGULATOR WILL HAVE ONLY ONE CORNER ON THE KNOB
Conversion Kits should contain the following:
1 50% turn down HI/LO regulator NATURAL GAS PROPANE GAS
with 3 T-20 Torx screws Pilot Orice: 2.82mm 1.70mm
1 Pilot injector Burner Orice: #34 DMS #51 DMS
1 Main orice
Conversion instructions
Labels to show conversion
9

Initial Installation
QUALIFIED INSTALLERS ONLY
INTRODUCTION:
This section of the owner’s manual is for the use of qualied technicians only. Fireplace placement, hearths, facings,
mantles, and venting terminations will be covered, as well as the gas and electric systems. There are several
installation safety guidelines that must be adhered to. Please carefully read the safety precautions at the front of
this manual.
PLACEMENT:
The location for the replace can be along a wall, raised or at oor level, or in a corner. There are specic framing
measurements for each situation. The basic opening should have the dimensions shown below in Figure 6.
The replace must have a strong and level surface to be placed on. The surface should be made of wood or a non-
combustible material, not carpet.
The 19 7/16in (49.4cm) dimension takes into account the 1in (2.5cm) standoff on the back of the rebox. The
framing boards may touch the standoffs, but no insulating material can be placed between the frame and
the standoffs.
The gas line, 3/8in MPT, should be brought to the right side of the replace. If this set up is inconvenient, the
electrical wire and the gas line conguration can be reversed.
The location should be chosen so the replace will be at least 36in from drapes, doors and other combustibles. The
replace opening should also be at least 5in from the nearest perpendicular wall.
Figure 6. Dimensions for Framing the Firebox (inches)
10