Enviro Westport C-10381 User manual

SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
BY: SHERWOOD INDUSTRIES LTD
OWNER’S MANUAL
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
50-1033
Westport
This appliance may be installed in an
after-market permanently located,
manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with
the type of gas indicated on the
rating plate. This appliance is not
convertible for use with other gases,
unless a certied kit is used.
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any
open ame.
• Do not try to light any appliance.
• Do not touch any electrical switch
or use any phone in your building.
• Immediately call your gas supplier
from a neighbour’s phone. Follow
the gas supplier’s instructions.
• If you cannot reach your gas
supplier, call the re department.
WARNING: If the information in this manual is
not followed exactly, a re or explosion may result
causing property damage, personal injury or loss of
life. Installation and service must be performed by a
qualied installer, service agency or the gas supplier.
FOR YOUR SAFETY: Do not store or use gasoline or
other ammable vapours and liquids in the vicinity of
this or any other appliance.
Massachusetts installations (Warning): This product must be installed by a licensed plumber or
gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code
requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed;
only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon
monoxide detector is required in all rooms containing gas red direct vent appliances. The replace
damper must be removed or welded in the open position prior to installation of a replace insert.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.

2
FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER,
PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All ENVIRO gas-red appliances must be installed
in accordance with their instructions. Carefully read all
the instructions in this manual rst. Consult the building
authority having jurisdiction to determine the need for
a permit prior to commencing the installation.
• NOTE: Failure to follow these instructions could
cause a malfunction of the replace, which could
result in death, serious bodily injury, and/or property
damage.
• Failure to follow these instructions may also void
your re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a
qualied service person. The appliance should be
inspected before the rst use and, at least, annually
by a qualied service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding material, etc. It is imperative the
control compartments, burners and circulating air
passageways of the appliance be kept clean.
• Due to high temperatures, the appliance should
be located out of high trafc areas and away from
furniture and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures and
should stay away to avoid burn or clothing
ignition.
• Young children should be carefully supervised
when in the same room as the appliance.
• Clothing or other ammable materials should not
be placed on or near the appliance.
FOR YOUR SAFETY
• Installation and service must be performed by a
qualied installer, service agency or gas supplier.
• This installation must conform to local codes or, in
the absence of local codes, to the current CAN/CGA-
B149 installation code (Canada) or National Fuel Gas
Code ANSI Z223.1.2 (USA)
• To prevent injury, do not allow anyone who is
unfamiliar with the stove to operate it.
• To prevent injury, if the pilot or pilot and
burners have gone out on their own, open the
glass door and wait 5 minutes to air out before
attempting to re-light the stove.
• Always keep the area around these appliances
clear of combustible material, gasoline and other
ammable liquids and vapours.
• These appliances should not be used as a drying
rack for clothing or for hanging Christmas stockings/
decorations.
• Due to the paint curing on the stove, a faint odor
and slight smoking will likely be noticed when the
stove is rst used. Open a window until the smoking
stops.
Always connect this gas stove to a vent system and
vent to the outside of the building envelope. Never
vent to another room or inside the building. Make sure
the specied vent pipe is used, properly sized and of
adequate height to provide sufcient draft. Inspect
the venting system annually for blockage and signs of
deterioration.
WARNING: Failure to position the parts in accordance
with the diagrams in this booklet, or failure to use only
parts specically approved with this appliance, may
result in property damage or personal injury.
WARNING: Do not operate with the glass front
removed, cracked or broken. Replacement of the
glass should be done by a licensed or qualied service
person.
• Never use solid fuels such as wood, paper,
cardboard, coal, or any ammable liquids, etc., in this
appliance.
• Do not use this heater if any part has been under
water. Immediately call a qualied service technician
to inspect the heater and to replace any part of the
control or gas control systems that have been under
water.
• Do not abuse the glass by striking it or slamming
the door shut.
Safety Precautions

Table of Contents
3
Safety Precautions..................................................................................................................2
Table of Contents...................................................................................................................3
Codes And Approvals..............................................................................................................4
Specications.........................................................................................................................5
Dimensions................................................................................................................5
Rating Label Location.................................................................................................5
Operating Instructions............................................................................................................6
Pilot Lighting Instructions............................................................................................6
Pilot Light..................................................................................................................7
Air Shutter.................................................................................................................7
Remote controls (Optional).........................................................................................8
Blower Speed (Optional).............................................................................................8
Normal Sounds During Operation................................................................................8
Maintenance And Service........................................................................................................9
Routine Maintenance..................................................................................................9
Cleaning The Glass.....................................................................................................9
Cleaning The Firebox..................................................................................................9
Change Battery in Ignition Module...............................................................................9
Replacing the Glass..................................................................................................10
Glass Door Removal..................................................................................................10
Burner Removal........................................................................................................10
Fuel Conversion........................................................................................................11
Initial Installation.................................................................................................................13
Preparation For Installation.......................................................................................13
Clearances to Combustibles.......................................................................................13
Planning Your Installation..........................................................................................13
Vent Termination Restrictions....................................................................................15
Fireplace Horizontal Vent Kit 50-1235.........................................................................16
Other Approved Vent Parts........................................................................................17
Vent Congurations and Restrictor Settings..................................................................19
Horizontal Installation...............................................................................................20
Vertical Installation...................................................................................................22
Cathedral Ceiling Installation.....................................................................................24
Corner Installations..................................................................................................25
Venting into a Class ‘A’ Chimney.................................................................................26
Converting Top Vented into Rear Vented.....................................................................26
Installation of Rear Vented Appliance.........................................................................27
Installation of Top Vented; Horizontal Termination......................................................28
Installation of Top Vented; Vertical Termination...........................................................28
Freestanding Drafthood Adaptor - 50-841...................................................................29
Gas Line Connection and Testing...............................................................................32
Electrical Requirements For Gas Valve and Optional Blower..........................................33
Secondary Installation...........................................................................................................34
Installation of Optional Blower...................................................................................34
Installation of Log Set and Embers............................................................................34
Installation of Panel Set............................................................................................37
Trouble Shooting..................................................................................................................38
Parts List - Cast....................................................................................................................39
Parts Diagram - Cast.............................................................................................................42
Parts List - Components........................................................................................................43
Parts Diagram - Components.................................................................................................45
Warranty..............................................................................................................................46
Installation Data Sheet.........................................................................................................48

4
DIRECT VENT ONLY: This type is identied by the sux DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
TOP VENT DV Certied for installation from 0-4500 ft (0-1372 m)
REAR VENT DV Certied for installation from 0-4500 ft (0-1372 m) with 36” (915 mm)
snorkel (refer to ‘Converting Top Vented into Rear Vented’).
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at
elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate
guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
• This appliance has been tested by INTERTEK (Warnock Hersey) and found to comply with the
established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (Westport DV; NG/LPG)
TESTED TO: ANSI Z21.88a-2003/CSA 2.33a-2003 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES
CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY
This ENVIRO WESTPORT Fireplace:
• Has been certied for use with either natural or propane gases. (See rating label.)
• Is not for use with solid fuels.
Codes And Approvals
• Is approved for bedroom or bed sitting room. (IN CANADA: must be
installed with a listed wall thermostat. IN USA: see current ANSI Z223.1
for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current
installation code CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the
USA.
• Must be properly connected to an approved venting system and not connected
to a chimney ue serving a separate solid-fuel burning appliance.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned
on for the rst time, it should be turned onto high without the fan on for
the rst 4 hours. This will cure the paint, logs, gasket material and other
products used in the manufacturing process. It is advisable to open a
window or door, as the unit will start to smoke and can irritate some people.
After the unit has gone through the rst burn, turn the unit off including the
pilot, let the unit get cold then remove the glass door and clean it with a
good gas replace glass cleaner, available at your local ENVIRO dealer.

5
Specifications
WARNING:
Operation of this heater when not connected to a properly installed and maintained venting system can
result in carbon monoxide (CO) poisoning and possible death.
Dimensions:
16 5/8"
(42.2cm)
25 ¾"
(65.3cm)
25 ¾"
(65.4cm)
27"
(68.6cm)
25 ¾"
(65.3cm)
17 1/8"
(43.5cm)
15 ¾"
(40.0cm)
27"
(68.5cm)
15 1/8"
(39.0cm)
Floor to center of flue
REAR VENT
23½” (59.7 cm)
Figure 1: Westport Exterior Dimensions.
Rating LabeL Location:
The Rating Label is located on a plate hang on the back left of the unit.

6
Operating Instructions
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY
RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
PiLot Lighting instRuctions:
Figure 2. Lighting Instruction Label
1. Flip burner switch to 'OFF'. 2. Turn the gas control knob clockwise to the 'OFF' position.
1. STOP! Read the safety information above on this label. 2. Turn off all electrical power to this appliance. 3. Turn off the gas control knob clockwise to the off position.
4. Open door. Wait five (5) minutes to clear out any gas. Close door. If you smell gas, including near the floor, STOP! Follow 'B' in the above safety
information. If you do not smell gas go to the next step. 5. Find pilot located to the right behind the side log. Turn the gas control knob counter-clockwise to 'PILOT'. Push the gas control in fully and hold. Keep knob depressed for about 30 seconds after pilot is lit. Release knob. If pilot goes out repeat steps 4 through 5.
CAUTION:
FOR YOUR SAFETY READ BEFORE OPERATING
LIGHT ING INSTRUCTIONS
TO T URN OFF GAS TO APPLIANCE
C-10381
FOR YOUR SAFETY: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of this glass should be installed with provisions for combustion and by a licensed or qualified person! This appliance needs fresh air for safe operation and must have ventilation air. See installation and operating instructions manual. Keep burner and control compartment clean. WARNING: Improper
installation, adjustment, alteration, service or maintenance can cause property damage, personal injury, or loss of life. Refer to owner's manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier
HOT WHILE OPERATING. DO NOT TOUCH. KEEP CHILDREN, CLOTHING, FURNITURE, GASOLINE, OR OTHER FLAMMABLE VAPOURS AWAY.
A) This appliance is equipped with a pilot, which must be lit by hand by
following these instructions exactly. B) BEFORE LIGHTING, smell all around the appliance area for gas and next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliances. Do not touch any electrical switch. Do not use any phone in your building. Immediately call your gas supplier from a neighbours phone. Follow the gas
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
If you cannot reach your gas supplier, call the fire department. C) Use only your hands to push in or turn the gas control knob; NEVER use tools. If the knob will not push in or turn by hand, do not try to repair,
may result in a fire or explosion. D) Do not use this appliance if any part has been underwater. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING: This gas valve has a lockout device, which will not allow the pilot burner to be relit until the thermocouple has cooled. If the
knob does not pop up when released, stop and immediately call your service technician or gas supplier. 6. Turn the gas control knob counter-clockwise to the 'ON' position. Flip the burner switch to 'ON' THEN TURN THE 'HI/LOW' knob to the desired setting. 7. Turn on the electrical power to the unit.
3. Turn off all electrical power to the appliance if service is to be
performed.
O
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I
T
P
TP TH TP TH
IN OUT
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O
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7
2. Start the pilot by pressing the gas control knob and turning it to PILOT.
While holding the gas control knob in, press the piezo ignitor several
times until the pilot light starts. Hold the gas control knob in for 30
seconds. Check that the pilot has fully engulfed the thermocouple
assembly (see Figure 3).
3. Start the main burner by turning the gas control knob to ON and then
turn the rocker switch to ON. Check that all burner ports have ame.
4. Leak test all gas joints again.
Thermopile Thermocouple
Figure 3. Pilot Flame
Operating Instructions
PiLot Light:
1. Turn off the gas to the replace. If not recently done, remove the glass and let the unit air out
for at least ve (5) minutes to clear out any gas. Turn on gas to the heater. Leak test all joints
with soapy water. NEVER USE OPEN FLAME FOR LEAK TESTING.
aiR shutteR:
The air shutter is controlled with the primary air adjustment rod located behind the gas valve shown in
Figure 4.
The air shutter allows the amount of air coming into the replace to be adjusted in order to accommodate
different climates and venting arrangements. Start the pilot and then the burner. Make sure the pilot
ame is burning normally and none of the burner ports are plugged. Let the replace burn for roughly
fteen (15) minutes and then examine the ames, compare the ames to Figure 61.
Gas valve
regulator
Gas valve
Primary air
adjustment rod
Figure 4: Gas Valve In Place on Unit.
The ideal ame will be blue at the base and light
orange above. The ames should be of medium
height. If the ames look like this, no venturi
adjustment is needed. If the ames are fairly
short and mostly blue, the replace is getting
too much air. Therefore, the air shutter should
be closed slightly until the correct ames are
achieved. Flames that are very orange, with tall,
dark, stringy tips, are not getting enough air.
Open the venturi until the ames clean up. If the
venturi is opened, or closed all the way, and the
correct ames cannot be attained, turn off the
gas and contact the dealer.
Warning: Incorrect venturi adjustment may lead
to improper combustion, which is a safety hazard.
Contact the dealer if there is any concern about the
venturi adjustment.
Table 1: Venturi Information.
Natural Gas Propane
Venturi Setting 1/16” min. 3/16” min.

8
Operating Instructions
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
Remote contRoLs (oPtionaL):
This replace can use an optional remote control or an optional cordless wall thermostat. If either of
these are to be used to control the replace for the majority of the time, leave the ON/OFF switch (on the
control panel) in the remote/thermostat position. Consult the instructions included with the remote/wall
thermostat for operation guidelines.
bLoweR sPeeD (oPtionaL):
The blower will come on only when the replace is up to temperature (approximately 20 minutes). The
speed of the fan can be changed by turning the fan control knob. To turn the blower off, turn the knob
COUNTER CLOCKWISE until it “clicks” off.
It is advisable not to operate the blower below 1/3 speed as it puts a strain on the windings of the blower
and running the blower at lower speeds could also cause premature fan failure.
noRmaL sounDs DuRing oPeRation:
Table 2: Normal Sounds
Component Sound & Reason
Westport Creaking when heating up or cooling down.
Burner Light pop or poof when turned off; this is more common with LP units.
Temperature Sensor Clinking when it senses to turn the blower on or off.
Pilot Flame Quiet whisper while the pilot ame in on.
Blower / Fan Air movement that increase and decreases with the speed of the blower. The
blower is pushing the heat from the replace into the room.
Gas Control Valve Dull click when turning on or off, this is the valve opening and closing.

Electronic
ignition module
Maintenance And Service
Routine maintenance:
At least once a year, run through the following procedures to ensure the system is clean and working
properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not
blocked by anything. The pilot ame should be blue with little or no yellow on the tips.
Warning: Clearances must be sufcient to allow access for maintenance and service
Warning: Failure to position the parts in accordance with this manual, or failure to use only parts
specically approved with this appliance may result in property damage or personal injury.
The venting system must be periodically examined; it is recommended the examination is done by a
qualied agency.
cLeaning the gLass:
When the replace has cooled, remove the face of the replace along with the glass. See Maintenance
and Service - GlaSS door reMoval. Check the gasket material on the back of the glass, making sure that it
is attached and intact.
During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all
replaces. However, this condensation can allow dust and lint to cling to the glass surface. Initial paint
curing of the appliance can leave a slight lm behind the glass, a temporary problem. The glass will need
cleaning about two weeks after installation. Use a mild glass cleaner and a soft cloth; abrasive
cleaners will damage the glass and plated surfaces. Depending on the amount of use, the glass
should require cleaning no more than two or three times a season. Do not clean the glass when it is
hot.
cLeaning the FiRebox:
Remove the logs carefully, as they are very fragile. Gently remove all the embers and rock wool and
place on a paper towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off the
logs and remove any lint from the burner and pilot. At this time, inspect the burner pan for cracking or
severe warping. If a problem is suspected, contact the dealer. Check the logs for deterioration or large
amounts of soot; a small amount on the bottom side of the logs is normal. Replace the logs and embers
as in the loG Set and eMber inStallation section. If new/more embers and rock wool are required, contact
your nearest ENVIRO dealer.
change batteRy in ignition moDuLe:
If the unit does not spark when lighting, the battery in the
electronic ignition could need replacing.
Located on the left hand rear corner of the unit is a small
rectangular hole. Located here is the electronic ignition module
(see Figure 5). Remove the battery cover, located on the left side
of the module, and replace the AA battery.
Reinstall the battery cover and check for spark by depressing the
pilot knob located on the control panel. Figure 5: Electronic Ignition Module
Location.
9

Figure 6: Handles for Removing Door. Figure 7: Removing of Door.
Maintenance And Service
RePLacing the gLass:
The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory
replacement is required (see PartS liSt - coMPonentS). Wear gloves when handling damaged glass door
assembly to prevent personal injury. When the glass door assembly is being transported, it must be
wrapped in newsprint and tape and/or a strong plastic bag. Do not operate with the glass front removed,
cracked or broken. Removal and replacement of the glass from the door must be done by a licensed or
qualied service person. The glass must be purchased from an ENVIRO dealer. No substitute
materials are allowed.
To Replace:
• Open door, and remove the glass carefully.
• Install the new piece of glass with the large bulb in the gasket tape against the unit. Place the joint
in the tape in a bottom corner. Close door.
gLass DooR RemovaL:
Turn unit off and wait until the appliance has cooled down. Remove the cast iron top from the unit by
lifting straight up. Lift the two door handles located on either side of the door and lift the glass door
buRneR RemovaL:
1. Remove the glass as shown in the Maintenance and Service - GlaSS door reMoval.
2. Carefully remove the log set and ember material.
3. Remove the two (2) screws (located on the outside edges of the burner) that hold the burner to the
chassis inside the re box, see Figure 8. Remove the burner tray from the rebox.
10
assembly straight up and out (see Figure 6 and 7).
Carefully open the two doors and remove if necessary.
Ensure the door is properly fastened after cleaning before
attempting to re-light the appliance.