Envirosight Verisight Pro+ User guide

Original
Instruction Manual
Version A


This document is applicable to the Verisight Pro+ Inspection System.
A standard system and available options are covered by this document. Depending
on your system configuration you may lack some of the features mentioned in
this document.
Disclaimer
Hardware and software mentioned in this document are subject to continuous
development and improvement. Consequently, there may be minor difference
between the information in the document and the performance or design of the
product. Specifications, dimensions and other statements in this document are
subject to change without prior notice.
Envirosight LLC and its suppliers shall not be liable for any damages related to
this software or hardware, or for any other damages whatsoever caused by
the use of or inability to use any Envirosight product. This is applicable even
if Envirosight has been advised of the damage risk. Under any circumstances,
Envirosight’s entire liability shall be limited to replace such defective software or
hardware that was originally purchased from Envirosight.
Envirosight LLC
111 Canfield Ave., Unit B3, Randolph, NJ 07869
Phone: 866-936-8476 • 973-252-6700

CONTENTS
WARRANTY 11
TEXT CONVENTIONS 12
Danger, Caution and Note ...................................................................12
Bold Font.............................................................................................12
Lists.....................................................................................................12
Menu Selections ..................................................................................12
PRODUCT DESCRIPTION 13
EC DECLARATION OF CONFORMITY 14
CE Declaration ....................................................................................14
SYSTEM OVERVIEW 15
WARNINGS, SAFETY MEASURES AND CARE 16
Before first use ....................................................................................18
Maintenance.............................................................................. 20
Cleaning .....................................................................................21
General cleaning work ................................................................21
Preparing the CCU for First Use........................................................... 23
Initial Inspection......................................................................... 23
Power Supplies .......................................................................... 23
Battery Charging........................................................................ 23
Attaching the CCU to the Coiler ......................................................... 25
CCU210 - CONTROL UNIT 26
CCU Overview .................................................................................... 27
Front view.................................................................................. 27
Rear view................................................................................... 28
Switching the CCU On........................................................................ 29
Switching the CCU Off ....................................................................... 30

Environmental Operating Temperature Consideration ......................... 30
DISPLAY FEATURES 31
Introduction ........................................................................................31
Status Icons ........................................................................................ 33
Internal Memory ........................................................................ 33
SD/MMC Card Memory ............................................................. 33
External USB Memory ................................................................ 33
Internal and External Battery Status............................................ 34
Display Brightness ...................................................................... 35
KEYBOARD 36
SURVEY KEYS 37
Distance ............................................................................................. 37
Text .................................................................................................... 38
Survey Folder...................................................................................... 39
RECORDING AND PLAYBACK KEYS 40
RECORDER CONTROL KEYS 41
Making a recording .............................................................................41
Playing back a recording ......................................................................41
Fast Forward....................................................................................... 42
Fast Rewind ........................................................................................ 42
Zoom.................................................................................................. 42
Snapshot Capture ............................................................................... 43
MEDIA KEYS 44
Data Transfer ...................................................................................... 44
Data Storage....................................................................................... 44
Media Browser ................................................................................... 46
Gallery Menu ............................................................................ 46
To change the selected memory type......................................... 48

To view files contained inside the Daily Directory........................ 49
To select one of the files for viewing .......................................... 49
Show/Play Function ............................................................................ 50
Copy function..................................................................................... 50
Rename Function.................................................................................51
Delete function....................................................................................51
Un-mounting external memory........................................................... 52
USB / SDHC Media Types .................................................................... 52
Camera Keys ...................................................................................... 53
Zoom.................................................................................................. 53
Camera Sweep ................................................................................... 54
Illumination ........................................................................................ 54
Home ................................................................................................. 55
JOYSTICK 56
CURSOR CONTROL KEYS 57
FUNCTION KEYS 58
SPECIAL KEYS 59
Tools Key (Setup and Configuration) ................................................... 59
Screens Key ........................................................................................ 59
Sonde Key .......................................................................................... 59
Symbols Key ....................................................................................... 59
Help Key............................................................................................. 59
TOOLS (SETUP AND CONFIGURATION) 60
To Display the Setup menu......................................................... 60
Files and Formats................................................................................ 62
Base filename ............................................................................ 62
Video File Format ....................................................................... 62
Theme ....................................................................................... 63
Licences ..................................................................................... 63

Time and Date .................................................................................... 64
Camera / External Monitor.................................................................. 64
External Monitor........................................................................ 64
Color Level................................................................................. 65
Brightness.................................................................................. 65
Hue ........................................................................................... 65
Contrast..................................................................................... 65
Power Saving...................................................................................... 66
Camera and LCD Dimming......................................................... 66
Automatic Shutdown................................................................. 66
SONDE 67
Survey ................................................................................................ 68
WiFi.................................................................................................... 69
Software Update ................................................................................ 72
Service Center .................................................................................... 73
SCREENS KEY 74
SONDE KEY 75
SYMBOLS KEY 76
HELP KEY 80
COILER 82
Connections and Descriptions............................................................. 83
Friction Brake...................................................................................... 84
Technical Details - Verisight Pro+ 130ft Coiler ..................................... 86
Technical Details - Verisight Pro+ 200ft Coiler ..................................... 86
Technical Details - Verisight Pro+ 330ft Coiler ..................................... 86
CAM025 – SELF LEVELING AXIAL CAMERA 87
Connections and Descriptions............................................................. 88

Information and Care.......................................................................... 88
Pressurization............................................................................. 88
Cleaning .................................................................................... 88
Maintenance.............................................................................. 88
Technical Details CAM025 ................................................................. 89
CAM026 – PAN-AND-TILT CAMERA MODULE 90
Connections and Descriptions..............................................................91
PAN-AND-TILT CAMERA OPERATION AND CONTROL 92
Basic camera operation....................................................................... 92
Home ........................................................................................ 92
Check Pressure........................................................................... 93
Camera Pressurization ........................................................................ 93
Driving the camera with pre-set movements....................................... 94
Information and Care.......................................................................... 95
Pressurization............................................................................. 95
Cleaning .................................................................................... 95
Maintenance.............................................................................. 95
Technical Details CAM026 .................................................................. 95
PROPIPE REPORTING SOFTWARE 96
To start ProPIPE Reporting Software........................................... 96
Changing Text Colors................................................................. 96
Hiding Lines of Information........................................................ 97
Entering Comments ................................................................... 97
Ready for Survey ........................................................................ 97
Start Recording ......................................................................... 97
Adding a New Observation ........................................................ 97
Continuing a Survey................................................................... 98
Review a Survey......................................................................... 98
End a Survey ............................................................................. 98
Create Report ............................................................................ 98

WINCAN EMBEDDED REPORTING SOFTWARE 100
To start WinCan Embedded Reporting Software ...................... 100
Comments Form ......................................................................101
Start Recording .........................................................................101
Adding a New Observation .......................................................101
Review Survey...........................................................................101
End Survey ...............................................................................102
Export to WinCan.....................................................................102
WEEE STATEMENT 103
PRODUCT SERIAL NUMBERS 104
USEFUL INFORMATION 104


Envirosight Verisight Pro
+
Version A
Warranty
Envirosight, LLC (Envirosight) warranties all represented products to be free from
defects in materials and workmanship. ENVIROSIGHT’S OBLIGATION UNDER THIS
WARRANTY SHALL BE LIMITED TO THE REPAIR OR EXCHANGE OF PART OR PARTS
THERE OF WHICH MAY PROVE TO BE DEFECTIVE UNDER NORMAL USE AND
SERVICE WITHIN 1 YEAR FROM THE DATE OF ORIGINAL PURCHASE AND WHICH
OUR EXAMINATION, AT OUR FACILITY, SHALL DISCLOSE, TO OUR SATISFACTION,
TO BE DEFECTIVE. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR PARTICULAR PURPOSE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES
ON OUR PART, AND WE NEITHER ASSUME NOR AUTHORIZE ANY OTHER PERSON
TO ASSUME FOR US, ANY OTHER LIABILITY. THIS WARRANTY APPLIES ONLY TO
THE ORIGINAL PURCHASER AND CANNOT BE ASSIGNED OR TRANSFERRED TO
ANY THIRD PARTY WITHOUT EXPRESS WRITTEN CONSENT OF ENVIROSIGHT.
THE WARRANTY DOES NOT APPLY TO EXPENDABLE ITEMS OR NORMAL WEAR AND TEAR
.
ADDITIONALLY, ENVIROSIGHT ASSUMES NO RESPONSIBILITY, EITHER EXPRESSED
OR IMPLIED, FOR INCIDENTAL DAMAGE OF ANY KIND. ENVIROSIGHT’S
RESPONSIBILITY AND OBLIGATIONS IN ALL CASES ARE LIMITED STRICTLY TO THE
REPAIR AND/OR REPLACEMENT COST AS OUTLINED ABOVE. IN NO EVENT WILL
ENVIROSIGHT BE LIABLE FOR ANY SPECIAL, DIRECT, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES, LOSSES, COSTS OR EXPENSES HOWEVER ARISING
WHETHER IN CONTRACT OR TORT INCLUDING WITHOUT RESTRICTION ANY
ECONOMIC LOSSES OF ANY KIND, ANY LOSS OR DAMAGE TO PROPERTY, ANY
PERSONAL INJURY, ANY DAMAGE OR INJURY ARISING FROM OR AS A RESULT OF
MISUSE OR ABUSE, OR THE INCORRECT INSTALLATION, INTEGRATION OR
OPERATION OF THE PRODUCT.
This warranty shall be governed by the laws of the State of New Jersey.
ENVIROSIGHT OFFERS NO WARRANTY, EXPRESS OR IMPLIED, WITH RESPECT TO
ANY COMPONENTS WHICH HAVE BEEN SUBJECT TO ACCIDENT, NEGLIGENCE,
ALTERATION, ABUSE, UNAUTHORIZED REPAIR, OR OTHER MISUSE.
NOTE: In the event that equipment cannot be returned to Envirosight, for
whatever reason, the customer agrees to pay for all travel and living expenses
incurred to have an Envirosight representative evaluate, assess or affect a field
warranty repair. All products returned to Envirosight for refund will be subject
to a 20% restocking charge.
11

Envirosight Verisight Pro
+
Text Conventions
Danger, Caution and Note
In this user manual the following symbols are used:
DANGER!
Danger means a potentially dangerous situation that can cause
death or severe bodily injury. The icon identifies the type of risk.
CAUTION!
Caution means that the system or equipment can be damaged or
data lost. The icon identifies the type of risk.
NOTE!
Notes are used to convey throughout this manual important
information or guidance for system use.
Bold Font
Bold font is used for important words (For example: This must not be done in
reverse order).
Lists
Lists are marked as follows:
• Item 1
• Item 2
Procedures that must be performed in a specific order appear in numbered lists
like this:
1Perform this step first.
2Perform this step second.
Menu Selections
When describing control unit operation, sequential menu selections are
described in the following format:
Tools > Power Saving > Automatic Shutdown > OK
This example describes pressing the Tools key and selecting the Power
Saving option, then Automatic Shutdown, and finally pressing the OK key.
12
Version A

Envirosight Verisight Pro
+
Product Description
The inspection system Verisight Pro+ is a modular system designed for, but not
limited to, inspecting pipeline systems. Using color cameras, optional modules
and accessories, the Verisight Pro+ platform offers everything needed for
professional pipeline inspection of pipes equal to and greater than 5.9 inches
(150mm) diameter.
Built using high quality materials and state-of-the-art technology the Verisight Pro
+
inspection system is a robust and powerful tool for use in harsh environments.
13
Version A

Envirosight Verisight Pro
+
EC Declaration of Conformity
CE Declaration
We Envirosight LLC. 111 Canfield Ave., Unit B3, Randolph, NJ 07869 hereby de-
clare that the product Verisight Pro+to which this declaration refers is in
compliance with the following standards or standardizing documents:
EN61000-6-2:2005
Generic standards – Immunity for industrial environments.
EN61000-6-4:2007 Generic standards – Emission for industrial environments
EN61010-1:2010 Safety requirements for electrical equipment for
measurement, control, and laboratory use.
EN61204-7:2006
Safety requirements – Low voltage power supplies DC
output
The following are the stipulated operating and environmental conditions for said
compliance:
Residential, business, commercial, small-company and light
industrial environments.
This declaration is based on test report(s) of the relevant EMC testing laboratory
.
14
Version A

Envirosight Verisight Pro
+
System Overview
The inspection system Verisight Pro+ consists of the following main components:
• CCU (A)
• Coiler (B)
• Camera (C)
A typical configuration is shown in this illustration:
A
B
C
15
Version A

Envirosight Verisight Pro
+
Warnings, Safety Measures and Care
Please read the safety measures closely and observe them. They preserve your
own safety, the safety of co-workers as well as the prevention of damage to the
Verisight Pro+ inspection system and its components.
CAUTION!
The operator of the Verisight Pro+ inspection system must be
trained by either Envirosight or one of its authorised representatives before
using the system.
CAUTION!
Despite all of the safety functions built into the system, the
operator is not exonerated in any way from his/her duty of care.
Thus the user alone is responsible for any damage caused as a
result of misuse.
CAUTION!
If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
DANGER!
Risk of deadly injuries from electrical current!
The mains plug and or IEC connector of the PSU is the supply
isolation device and must be easily accessible.
• There are no user serviceable components within any module in
the system.
DANGER!
Risk of deadly injuries from electrical current!
Only use an appropriately rated and approved cord set in
accordance with the regulation of the country in which this system
is used.
16
Version A

Envirosight Verisight Pro
+
DANGER!
Risk of deadly injuries from electrical current!
Although the CCU and Coiler could be used in wet
environments the external PSU is for indoor use only (as
marked on its label) and must not be used in wet areas.
DANGER!
Risk of deadly injuries from electrical current!
Only the power supply supplied as part of the Verisight Pro+
inspection system can be used and should NOT be replaced by any
other.
17
Version A

Envirosight Verisight Pro
+
Before first use
Please notice the following sources of risk for serious or deadly injuries:
CAUTION!
Risk of deadly injuries from electrical current!
• Ensure that no fluids can enter the control panel or penetrate
the housing of the cable reel. If this happens, immediately
disconnect the power supply and inform the appropriately
trained staff or Envirosight Service Center.
• Ensure that the electrical connection cables are intact and that
they cannot be bent or crushed. If you find cable damage,
immediately disconnect the power supply and inform the
appropriately trained staff or Envirosight Service Center.
• Work on the electronics, which are not covered in this
document, shall only be carried out by trained specialist staff or
an Envirosight Service Center.
• Maintenance and repair work, which is not covered in this
document, shall only be carried out by trained specialist staff at
a Envirosight Service Center.
CAUTION!
Risk of serious injuries by falling coiler!
When preparing the system for operation pay attention to the
coiler position, that it is on a flat, level surface. When testing the
rod pay-out, the coiler might fall into the manhole. Any person in
the manhole may suffer serious injuries.
CAUTION!
Hazard of infection and contamination of fresh
water!
Never alternate the use of the inspection system for inspections in
wastewater and freshwater! Even a thorough cleaning of the
system will not ensure sufficient protection against contamination.
For inspections in wastewater and freshwater use a separate
inspection system for each. Bacteria can lead to an infection. All
individuals employed for the work must be advised of the hazards
and must be instructed in the required safety measures.
18
Version A

Envirosight Verisight Pro
+
NOTE!
Avoid physical damage!
The operator of the Verisight Pro+ inspection system is responsible
for the following aspects:
• Only use the inspection system for work that is appropriate to
the specifications.
• Observe the operational requirements for this inspection system
as described in this user manual.
• Keep the system clean. Observe the individual cleaning
instructions for this purpose.
19
Version A

Envirosight Verisight Pro
+
Maintenance
To ensure the maximum service life of the Verisight Pro+ inspection system the
individual modules and accessories belonging to the system have to be
independently maintained and kept clean. Moving parts, in particular, can have
improved operational life by frequent professional cleaning after inspections.
Also, the risk to the operator of infection can be significantly reduced by using
a cleaned system.
Take notice of the following comments on general maintenance:
• Keep the entire system clean and clean the system directly after
each inspection.
• Thoroughly wash down the parts of the system that have come
into contact with moisture and then dry them with a clean and
dry cloth.
• Keep all electrical connections and contacts free of dirt, grease
and moisture at all times.
• Never bend the cable of the system and avoid knots.
• Clean the cable with a rag when retracting.
• Regularly grease all exposed O-rings using O-ring lubricant as
required in the maintenance instruction.
• Use only suitable display cleaners for cleaning the display as
required in the maintenance instruction.
• Use only clean and dust free cloths for cleaning the display.
• Use water for cleaning without the addition of cleaning agents
or solvents.
For detailed maintenance instructions for individual modules and
accessories please read the comments in the description for each
module. The specific maintenance work steps will also be explained.
NOTE!
The operator of the system is responsible for the proper disposal!
See information on page 103 on the return of equipment at the
end of the useful life.
20
Version A
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