Epilog Fusion Pro 48 Use and care manual

www.epiloglaser.com
[e-mail]
303-215-9171
X-Axis Belt Replacement
Fusion Pro 32 & Fusion Pro 48
Required Parts Required Tools
• Pro 32: CS0424-TS - X-Axis belt
• Pro 48: CS1203-TS - X-Axis belt
• 3/32” Hex wrench
• 7/64” Hex wrench
• Heavy-duty tape
9/2022

PRO 32 & 48 X-AXIS BELT
2
DO NOT REMOVE THE OLD
BELT BEFORE RECEIVING A
REPLACEMENT.
Detensioning the Belt
1. Power o the engraver.
2. Disconnect engraver from power source.
3. Remove the le panel of the engraver:
4. At the le side of the engraver, loosen,
but do not remove the four (4) 7/64” hex
screws located on the front side of the
x-axis assembly:
5. Loosen, but do not remove the four (4)
7/64” hex screws at the rear of the x-axis
assembly:
Remove the tension from the x-axis belt by
loosening the two (2) 7/64” hex screws on the
idler assembly body:
Removing the Belt Clamps
1. Manually move the lens carriage to the
right side of the engraver:

PRO 32 & 48 X-AXIS BELT
3
2. Locate the x-axis belt clamps, just to the
le and right side of the lens carriage
assembly.
3. Remove the four (4) 3/32” inner x-axis belt
clamp mounting screws:
Connecting the Belts
1. Thoroughly clean the outer (smooth)
side of the belt that is currently installed
in the engraver.
2. Pull the right side of the belt away from
the lens assembly and place it next to
the new belt end-to-end.
Before securing the old and new belts to-
gether, ensure that the orientation of the
teeth match. The teeth of the belt just face
towards the rear of the engraver, while the
smooth side should face the front of the
engraver.
3. Using a heavy-duty tape, such as
Duct Tape, join the old and new belts
together by placing a strip of tape on
the outer (smooth) sides:
4. Place an additional piece of tape
around the connection point of the new
and old belts:
5. Once the new and old belts have been
joined together, attach the right side
belt clamp to the untaped side of the
new belt. This will prevent the new belt
from being pulled into the reducer
housing.

PRO 32 & 48 X-AXIS BELT
4
6. Ensure that the belt clamp is centered
on the belt before tightening the clamp:
7. Slowly pull on the le side of the old
belt to remove it while subsequently
threading the new belt through the
x-axis assembly.
8. Once the connection point between the
new and old belts has exited the idler
assembly on the le side of the x-axis
assembly, disconnect the belts.
9. Connect the remaining belt clamp to
the le side of the x-axis belt, ensuring
that it is centered on the belt before
tightening the clamp.
10. Place the belt clamps in position. Install
and tighten the four (4) 3/32” inner x-axis
belt clamp mounting screws:
Tensioning the X-Axis Belt
1. Begin to apply tension to the x-axis belt
by tightening the two (2) 7/64” hex screws
on the idler assembly body:
2. Remove the slack from the X-axis belt.
3. Once the slack is removed, start the
engraver, and let it complete the startup
process.

PRO 32 & 48 X-AXIS BELT
5
4. Open your preferred illustrating program
and create a black, raster box on an
artboard that is:
• For Pro 48: 46” or 1100mm wide
• For Pro 32: 30” or 800mm wide
• Roughly 4” or 100mm tall
• Speed of 100
• Power of 0, as the machine will be run
with the lid open for the procedure.
5. Send the job to the engraver and start
the job.
6. At the display panel, press the gear icon
in the upper right-hand corner of the
display to open the Settings menu:
7. Press and hold the word “Settings” that
appears at the touch of the touchpad
to gain access to the Advanced Settings
menu:
8. Once in the Advanced Settings menu,
enter the Diagnostics menu and locate
the RMS Current reading for the X-Axis
Motor/Drive:

PRO 32 & 48 X-AXIS BELT
6
During the job, the x-axis motor RMS current
should be between 5.2 - 6.2A.
If the RMS current is lower than this,
increase the tension on the x-axis belt by
tightening the two (2) 7/64” hex screws on
the x-axis idler assembly.
If the RMS current is higher than this,
decrease the tension on the x-axis belt by
loosening the two (2) 7/64” hex screws on the
x-axis idler assembly.
10. Once the optimal RMS current value
has been achieved, tighten the four (4)
7/64” idler mounting screws at the front
of the x-axis assembly and the four (4)
7/64” hex screws at the rear of the x-axis
assembly:
11. Replace the le panel of the engraver:
If further assistance is required, please
contact Epilog Laser Technical Support
by email at [e-mail], or by
phone at 303-215-9171.