ES manufacturing G830 User manual

Model G830 Gel Coat Touch-up Spray Gun
Documentation & Warranty Packet
Documentación y Pa uete de Garantía
Thank you for purchasing the G830 Gel Coat Touch-up gun. If properly maintained, this sprayer will
pro ide years of trouble free ser ice.
Gracias por comprar la Pistola de retroque G830. Si se mantiene apropiadamente, “ESTA” le pro eerá
muchos anos de ser icio sin problemas.
WARRANTY/GARANTIA
This modelo G830 Spray Gun is warranted against defects for a period of 60 days. Keep your original
sales receipt for proof of purchase. ES Manufacturing, Inc. will replace or repair any defecti e part, either
direct, or through the distributor, at the option of ES Manufacturing. ES Manufacturing reser es the right
to inspect the merchandise at our facility. Transportation to and from the ser ice center is the
responsibility of the purchaser. ES Manufacturing, Inc. doesn’t warrant uninterrupted or error-free
operation of the products, and is not responsible for damage, loss, lost production or any other expenses
due to the failure of this product. The supplied listing of nozzle suggestions is based on use comments
and are no way guaranteed. This warranty in no way guarantees the suitability of this equipment for use
with any material. No other warranty is expressed or implied.
El modelo G830 (Pistola Rociadora) esta garantizada por defectos por 60 dias. Guarde el original de su
recibo como prueba de compra. ES MFG., Inc. le remplaza o repara alguna parte que enga defectuosa
al momento de su compra. Si bien directamente o a tra és de nuestro Distribuidor. (Es la opción de ES
Manufacturing, Inc.) ES Manufacturing se reser a el derecho de inspeccionar la mercancía de uelta en
nuestras Oficinas. La transportación de la mercancía de uelta es responsabilidad única del comprador.
ES Manufacturing, Inc. no garantiza interrupciones o algún error en la operación de este producto,
tampoco es responsable por danos, perdidas o cualquier otro gasto debido al fallo de este producto. La
lista que le pro eemos con sugerencias para el uso de las boquillas están basados en comentarios de
los usuarios y no hay forma que puedan ser garantizadas. Esta garantía no garantiza de ninguna
manera el uso de este equipo con ningún material. Ninguna otra garantía es expresada o implicada.
Important! Important! Important!
Enclosed warranty sheet must be returned with a copy of your original bill of sale
to ES Manufacturing for any service or returns!
¡Importante! ¡ Importante! ¡ Importante!
Adjunto el Formulario de arantía que debe ser retornada con una copia del
recibo original al momento de la compra a ES Manufacturing para cualquier tipo
de servicio o devolución.
Copyright 2005
ES Manufacturing, Inc.
2647 24th Street North
St. Petersburg, Fl 33713
US/Canada: 800-55ES-MFG, Local/International: 727-323-4040, Fax: [phone],
Website: www.esmfg.com Email Address: [email protected]

Model G830 2.0 HVLP Spray
Contents:
u Technical Data
u Important Safety Instruction
u Operating Instructions
u Adjustment
u Maintenance
u Caution
u Troubleshooting
u Parts List
Read this Instruction Manual caref lly and nderstand it completely, basic preca tion sho ld be strictly
followed to prevent the damage to the tool and inj ry to the operator. Retain this man al for f rther reference.
And yo sho ld pay more attention to the Technical Data.
Feed Type: Gravity
Standard Dia of Nozzle: φ2.0mm
Optional Dia of Nozzle: φ0.5-1.2mm
Recommended air press re: 4.5 – 6.0 bar (40-60 PSI)
Material Capacity: 120cc (250cc w/optional al m. c p)
Air Cons mption: 3.5-6.0cfm

u Important Safety Instructions
1.For toxic vapors prod ced by spraying certain materials can create intoxication and
serio s damage to health. Always wear safety glasses, gloves and respirator to
prevent the toxic vapor hazard, solvent and gelcoat coming into contact yo r eyes
or skin. (see fig 1)
2.Never se oxygen, comb stible or any other bottle gas as a power so rce or wo ld
ca se explosion and serio s personal inj ry. (see fig 2)
3.Fl id and solvent can be highly flammable or comb stible. Use in well-ventilated
spray booth and avoid any ignition so rces, s ch as smoking, open flames and
decrial hazard. (see fig 3)
4.Disconnect tool from air s pply when not in se or maintaining also a sh t off valve.
As an emergency stop is recommend.
5.Use clean, dry and reg late compressed air rated at 4.5-6.0 bar, (40-60PSI) never
exceed maxim m permissive operating press re (see fig 4)
6.Never se homogenate hydrocarbon solvent, which can chemically react with
al min m and zinc parts and chemically compatible with al min m and zinc parts.
7.Never point g n at yo and others at any time.
8.Before operating the tool, make s re all the screws & caps are sec rely tightened in
case of leaking;
9. Before spraying, be s re trigger and related parts operate smoothlyl.
10.Never modify this tool for any applications. Only se parts, nozzles and accessories recommended and
accessories recommended by ES Man fact ring, Inc.
tOperating Instructions
Ø
ØØ
Ø This tool applies to operate on clean, dry and compressed air at reg lated press re at 4.5-6.0 bar. Too
low or too high press re will adversely affect the g n and the q ality of spray.
Ø
ØØ
Ø Check and replace any damaged or worn parts on the too. Make s re the trigger and nozzle can operate
well.
Ø
ØØ
Ø Connect the g n to air s pply. Be s re fl id cap, container and air hose sho ld be connected tightly with
spray g n.
Ø
ØØ
Ø When spraying, hold the g n perpendic lar with spraying area then move it parallel for several times.
The trigger sho ld be locked before the stroke ended. Keep the appropriate distance of 6-10 inches
between g n and s rface area, according the atomization press re and spraying conditions. See Fig 5.
Fig 5

u Adjustment
The desired pattern, vol me of fl id o tp t and fine atomization can easily be obtained by reg lating the
Pattern Adj sting Knob, Fl id Adj sting Knob and Air Adj sting Knob.
Adjusting pattern T rning Pattern Adj sting Knob to the right ntil tight will make spray pattern ro nd, or
t rning it left, will make spray pattern ellipse.
Adjusting volume of fluid output T rn the Fl id Adj sting Knob, clockwise will red ce the vol me of fl id
o tp t and co nter-clockwise will increase fl id o tp t.
Adjusting air volume T rning the Air Adj sting valve clockwise will red ce the air vol me. And
co nter-clockwise will increase the air vol me.
u Maintenance
Po r remaining material into a separate container and then clean material passage and air cap. Spray a small
amo nt of acetone to clean passage. Incomplete cleaning will ca se adverse material pattern sharp and
particles. Clean other sections with attached br sh,, and acetone soaked cloth.
u Caution
Never se the wire or other hard thing to clean nozzle or fl id needle. This will ca se damage to them. Never
immerse spray g n completely in acetone or solvent. D ring reassembly, always clean and dry parts to prevent
the sticking of d st.
u Troubleshooting
Symptom Problems Solution
Fl ttering or spitting
1. Material in container is low.
2. Dry or worn Needle packing set.
3. Fl id nozzle loose or worn
1. Add material into container.
2. L bricate or replace Needle
packing set.
3. Tighten or replace Fl id nozzle.
Pattern is arc.
1. Worn or loose Fl id nozzle.
2. Material b ild p on Air cap.
1. Tighten or replace Fl id nozzle.
2. Remove obstr ctions from holes,
b t don’t se metal objects to
clean it.
Pattern is not
Evenly spread.
1. Material b ild p on Air cap.
2. Fl id nozzle dirty or worn.
1. Clean or replace Air cap.
2. Clean or replace Fl id nozzle.

Model G830 2.0 Parts List
No Description No Description No Description
1 Air Adj Screw 21 Trigger Lever 37 O-Ring
2 Air Adj N t 22 Trigger Lever II 38 O-Ring
3 O-ring 23 Trigger 39 Snap Retainer
4 Washer 24 Snap Retainer 40 Pattern Adj stment Joint
5 Air Valve Spring 25 Snap Retainer 41 O-Ring
6 Air Inlet Valve 27A Al m C p Assy. (.25L) 42 Air Inlet Joint
7 Switch Spring 27P Plastic C p Assy. (.12L) NK20 2.0mm Nozzle Kit
8 Air Inlet Valve Assly 28 Filter NK12 1.2mm Nozzle Kit
9 Switch Knob 29 Fl id Inlet Joint NK10 1.0mm Nozzle Kit
10 Switch Washer 2 (Req.) 30 Fl id Needle NK08 0.8mm Nozzle Kit
11 Lock Screw 31 Fl id Inlet Spring
13 Air Cap O-Ring 32 Mat. Adj. Stop
17 Fl id Nozzle Washer 33 Mat. Adj. Knob
18 Bolt 34 Phillips Screw
19 Needle Washser 35 Pattern Adj. Knob
20 Compressed Spring 36 Pattern Adj. Screw

.
www.esmfg.com
ES Manufacturing, Inc.
PO Box 11692
St. Petersburg, FL 33733-1692 G830 2.0
USA
Fold Here
______________________________________________________________________
Date of Purchase____/____/_____
Your Company’s Name __________________________________________________
Mailing Address __________________________________________________
__________________________________________________
City / State / Postal Code__________________________________________________
Phone #___________________________ Fax #_______________________________
Web Site__________________________ Email _______________________________
Primary Lines of Business_________________________________________________
_________________________________________________
How many employees at this location 1-10 11-20 21-100 100 or more
Primary use for this Spray Gun (Circle one) Gelcoat Resin Gypsum Other
If “Other” please describe: ________________________________________________
Is this your first ES Touch-up Gun? Yes No
Is this your first ES Mfg. product? Yes No
Name of distributor this unit was purchased ___________________________________
What was your purchase price?_ ___________________________________________
Did you purchase additional nozzles? Yes No
If so what size? 0.8mm 1.0mm 1.2mm
Which was more important to your purchase? Simplicity Effectiveness Price
Would you like us to send you a free catalog? Yes No
Comments_____________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
Important Notice: You should copy this sheet and keep it and you original sales
receipt. Return this form with a copy of your sales invoice. Failing to return this form
will void you warranty.
Note: Visit our website for duplicate copies of parts diagrams or instructions.
[email protected] Ph. 727-323-4040 Fax [phone]