Esko Kongsberg XE User manual

Kongsberg XE
How to Get Started
09 - 2020 | Kongsberg XE

Kongsberg XE
Contents
1. Preface............................................................................................................................................................3
2. Change record............................................................................................................................................... 5
3. Introduction................................................................................................................................................... 6
3.1. Welcome................................................................................................................................................6
3.2. System Label........................................................................................................................................ 6
3.3. EC Declaration of Conformity............................................................................................................... 7
3.4. RoHS Compliance Declaration.............................................................................................................. 8
4. General Information.......................................................................................................................................9
4.1. Where to find information..................................................................................................................... 9
4.2. Site preparation.................................................................................................................................. 10
4.3. User manuals...................................................................................................................................... 10
4.3.1. User manual for cutting table....................................................................................................10
4.3.2. User manual for iPC.................................................................................................................. 10
4.3.3. Get the best out of iPC.............................................................................................................. 11
4.4. Installation........................................................................................................................................... 11
4.4.1. What is received........................................................................................................................ 11
4.4.2. Unpack Equipment.................................................................................................................... 11
4.5. Table Operation....................................................................................................................................11
4.5.1. Power On Sequence................................................................................................................... 11
4.5.2. Reset Safety System................................................................................................................. 12
4.5.3. Power Off Sequence..................................................................................................................13
4.5.4. Continue after Safety Break......................................................................................................13
4.6. Software updates................................................................................................................................14
4.7. Maintenance........................................................................................................................................ 14
5. Safety Issues................................................................................................................................................ 15
5.1. What can the system be used for.........................................................................................................15
5.2. Who are allowed to use the system.....................................................................................................16
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Kongsberg XE
1. Preface
How to get started
with
Kongsberg XE / i-XE
Serial no:______________
PLEASE READ THIS FIRST
©Copyright 2020, Esko-Graphics Kongsberg AS, Norway
All Rights Reserved.
This copyright does not indicate that this work has been published.
This material, information and instructions for use contained herein are the property of Esko-Graphics Kongsberg AS. There
are no warranties granted or extended by this document. Furthermore, Esko-Graphics Kongsberg AS does not warrant,
guarantee or make any representations regarding the use, or the results of the use of the system or the information contained
herein. Esko-Graphics Kongsberg AS shall not be liable for any direct, indirect, consequential or incidental damages arising
out of the use or inability to use the system or the information contained herein. The information contained herein is
subject to change without notice. Revisions may be issued from time to time to advise of such changes and/or additions.
No part of this system may be reproduced, stored in a data base or retrieval system, or
published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm
or any other means without prior written permission from Esko-Graphics Kongsberg AS.
This document supersedes all previous dated versions.
Correspondence regarding this publication should be forwarded to:
Global support
Esko-Graphics Kongsberg AS
Note: We remind you that only the Esko Staff, or persons having received appropriate training, are
allowed to handle, manipulate or do repairs on the system.
Note: Original instructions are in English. Instructions in other languages are translations of original
instructions.
Disclaimer: Do not operate this equipment in an EU member State if the Instructions are not written in
that State's language. Contact Esko if a translation is needed.
Document: D3631
Part no: 32463176 (US version)
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Esko-Graphics Kongsberg AS
www.esko.com
P.O.Box 1016, NO-3601 Kongsberg, NORWAY
Tel.: +47 32 28 99 00
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Kongsberg XE
2. Change record
Date
dd-mm-yyyy
By Description
20.06.2014 JHBE First edition of this document
02.05.2016 JHBE Certificates updated
13.11.2018 DHO New certificates and other minor updates.
03.06.2020 DHO Safety sections updated. Declarations and statements
updated.
23.09.2020 DHO Section FCC conformity statement removed.
Safety Regulations updated.
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3. Introduction
3.1. Welcome
Welcome to a long-lasting co-operation with Esko.
This How to get started manual is a brief introduction to the system you are about to receive.
It should stay available to operators all time.
3.2. System Label
A System Label is available from:
• Bottom plate of RWS or Front panel, depending upon machine model.
• MPU Cabinet.
System Label, sample:
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Kongsberg XE
3.3. EC Declaration of Conformity
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3.4. RoHS Compliance Declaration
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Kongsberg XE
4. General Information
4.1. Where to find information
The following documentation is available for the equipment:
Title Target personnel Media Language Purpose
How to get started
manual
Customer PDF Local and US Shortform
introduction
How to get started
manual
Customer Printed Local
(EU countries)
Shortform
introduction
Site preparation
manual
Customer PDF Local and US How to prepare for
installation.
User manual for
cutting table, incl.
maintenance
Customer PDF Local and US User Manual
User manual for
iPC
Customer PDF Local and US User Manual iPC
Get the best out of
iPC
Customer PDF US User manual iPC
Technical
Reference
Tech. support
personnel
PDF US Technical
information for
special purpose
Test manual Service PDF US How to run Hwtest
test programs
Technical manual Service PDF US Technical
information aimed
for service needs
Installation manual Service PDF US Technical
information aimed
for service needs
Maintenance
manual
Service PDF US Technical
information aimed
for service needs
Training
documentation
Customer Printed, PDF US, DE, FR, ES Customer training
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4.2. Site preparation
In the Site preparation manual, all information needed for planning and preparing the installation of
the Kongsberg system is available.
All preparations specified in that handbook should be completed before the service engineer arrives
on-site to install the system.
All technical data and requirements about the equipment are available from the site preparation
manual.
4.3. User manuals
User manuals - availability
From the help menu in iPC, user manuals for cutting table and iPC are available online. These are
updated regularly.
Factory installed PCs have All documentation loaded to C:\Users\Public\Documents\Esko
documentation. This folder can also be accessed from the help menu. The content is sorted on
available languages. Please note that some documentation is available in English only.
Note:
For XE machines, which are using XE-Guide, not iPC, please disregard information about iPC.
4.3.1. User manual for cutting table
The User manual for cutting table contains all information needed about:
• Operator safety.
• How to operate the system.
• How to adjust the system properly.
• System description.
• Daily maintenance.
4.3.2. User manual for iPC
The User manual for iPC contains
• iPC system description
• iPC configurations and optimizations
• Preparing and running simple jobs
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• Advanced job alternatives
4.3.3. Get the best out of iPC
Get the best out of iPC is available in US version online, and contains advice on how to prepare
different types of jobs from design, prepress and to finishing.
4.4. Installation
Esko Authorized Personnel only are allowed to install the equipment.
4.4.1. What is received
The delivery is specified in a Packing List following the shipment.
4.4.2. Unpack Equipment
Esko Authorized Personnel only are allowed to unpack the equipment.
4.5. Table Operation
For detailed information on how to operate the system, be familiar with the User manual and complete
the following sequences:
• Get started.
• Basic operation.
• Table setup.
• Tool heads and tools.
4.5.1. Power On Sequence
Ensure the table is free from obstructions and ready for operation.
Follow these steps to power up the system and get ready to work:
1 Front End PC
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Switch on the PC and the monitor.
2 Table Power
Switch the table on using the Main Power Switch.
Note: After power off, wait minimum 5 sec. before the system is switched on
again.
3 Xx-Guide
Use the mouse, double-click the icon for XE-Guide.
Check that no error message indicates faulty conditions.
4 Safety System
Reset the Safety System by pressing the Stop pushbutton.
5 Servo Power
Press the Servo On pushbutton.
The Warning Lamp on top of the Y carriage should be constantly lit. Any
malfuction of the lamp must be corrected as soon as possible since this is a
safety feature.
6 Table Zero Sequence
Press Start pushbutton to complete the Table Zero Sequence.
The machine will move to the Selected Reference Point.
7 Spindle Warm-up (milling toolhead only)
Run Warm-up sequence by pressing this button in iPC. The spindle warning
lamp (red) should flash shortly and then light constantly. This indicates that
the spindle rotates. Any malfunction of the lamp must be corrected as soon as
possible since the lamp is a safety feature.
8 The table is now ready for operation.
4.5.2. Reset Safety System
Press Pause to Reset Safety System.
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4.5.3. Power Off Sequence
Follow these steps to power down the system:
1 Servo Power
Press the Servo On pushbutton to switch Servo Off.
2 Table Power
Turn Table Power off using the Main Power Switch.
Note: After power off, wait minimum 5 sec. before the system is switched on
again.
3 Front End PC
To switch off the PC, use the Operating System shutdown procedure..
4.5.4. Continue after Safety Break
If the Safety System is activated, all movements on the table are stopped and the Warning Lamp starts
flashing.
To continue operation, proceed as follows:
1Ensure the table is free from obstructions and ready for operation.
2Reset the Safety System by pressing the Pause pushbutton.
3The Warning Lamp on top of the Y carriage should be constantly lit (not
flashing).
Observe that Servo Power is switched on,
4Press Start to continue.
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4.6. Software updates
Follow the installation procedure in the Installation manual.
4.7. Maintenance
Maintenance done by the customer is limited to simple, preventive maintenance and cleaning.
This is described in the User manual as well as in the Maintenance manual.
Any other maintenance, repair, replacement of parts etc. must be done by Esko authorized personnel
only.
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5. Safety Issues
Your Kongsberg system is built for high speed and productivity.
Danger zones are designed away as far as practically possible.
Still, the system represents potential hazard if operating procedures and safety precautions are not
followed.
The system is equipped with additional provisions for warning against potential hazards.
These additional provisions are:
• Yellow warning lamp on top of the Y carriage indicating that servo power is on; axis can move.
• Red warning lamp "Spindle rotating" on front of milling toolhead.
• Warning signs on moving parts.
• Do not touch signs at critical areas.
• Warning sign on the electrical control units.
• Warnings in the User Manual.
The safety issues including a label plan are described in the User Manual topic 'Safety regulations'.
Special attention should be paid upon the following:
• Be careful when handling knife blades. Knives are extremely sharp.
• Be careful when handling heavy materials. Take care of your own health.
• Be careful not to hit parts of tools and Tool Head.
• The system is equipped with a class II laser pointer. Avoid laser beam hit your eyes.
The Main Power on/off switch on the Operator Station is for daily power on/off.
To permanently remove Mains from the equipment, remove the power cable to the equipment from the
wall outlet.
If wall outlet is not available, turn off the Mains power switch.
Work flows and awareness of potential hazards should be periodically reviewed by the Customer's
Safety Responsible.
5.1. What can the system be used for
The system is designed for use within applications, materials, tools and workflow as described in the
User Manual
In the User Manual, the intended use is described in the following chapters:
• Basic Operations
• Prepare for a Job
• How to Procedures, Advanced
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Any other use is considered non-intended use.
Examples of non-intended use:
• Operation by operators not meeting the requirements as described above.
• Unauthorized modifications (bridging safety devices, removing covers etc.)
• Utilizing accessories other than those specified by Esko.
• Deliberately avoiding the Dynaguard photocell system by reaching under the lower beam to avoid
detection.
Non-intended use may cause:
• Health hazards and injuries.
• Damage to the system.
• Incorrect functionality.
• Damage to work materials.
Esko is not liable for use of the system when these guidelines are not followed.
5.2. Who are allowed to use the system
Note: We remind you that only the Esko Staff, or persons having received appropriate training, are
allowed to handle, manipulate or do repairs on the system.
Training will be given to the customer appointed operator(s) by the Esko Service Engineer as part of
the installation.
The training covers:
• Safety Regulations.
• Start-up and shut-down procedures.
• Online Help / User Manuals.
• Set-up procedures.
• Adjustment procedures.
• Workflow.
• Maintenance.
For additional training courses, contact Esko Global Support.
Un-trained personnel shall under no circumstances be allowed to operate the system!
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