Esko Kongsberg X Series User manual

Kongsberg X-series
User Manual
09 - 2020 | X-series

Kongsberg X-series
Contents
1. Preface............................................................................................................................................................9
2. Change Record............................................................................................................................................. 10
3. Introduction.................................................................................................................................................. 12
3.1. Welcome.............................................................................................................................................. 12
3.2. FCC conformity statement.................................................................................................................. 13
4. Using this manual.........................................................................................................................................14
4.1. Main Sections...................................................................................................................................... 14
4.2. Name Styles and Symbols................................................................................................................... 15
4.3. Pictures and Illustrations.................................................................................................................... 15
4.4. Local Languages................................................................................................................................. 16
5. Safety Regulations....................................................................................................................................... 17
5.1. Introduction..........................................................................................................................................17
5.2. Responsibilities................................................................................................................................... 17
5.2.1. The manufacturer...................................................................................................................... 17
5.2.2. The owner................................................................................................................................. 17
5.2.3. The operators............................................................................................................................18
5.3. Requirements to be met by operators.................................................................................................18
5.4. Definition of use..................................................................................................................................19
5.5. Warning sign explanation.................................................................................................................... 19
5.6. Attention areas...................................................................................................................................22
5.6.1. Mains power disconnection.......................................................................................................22
5.6.2. High voltage, laser radiation and moving parts.........................................................................23
5.6.3. Loose clothing..........................................................................................................................23
5.6.4. Noise level................................................................................................................................ 23
5.6.5. Ejection of parts when milling..................................................................................................24
5.6.6. Milling stop time....................................................................................................................... 24
5.6.7. i-Camera strobing light.............................................................................................................24
5.7. Safety devices.....................................................................................................................................25
5.7.1. Overview....................................................................................................................................25
5.7.2. Emergency stop button............................................................................................................ 25
5.7.3. Yellow/black tape......................................................................................................................26
5.7.4. Warning lamps on Y carriage.................................................................................................... 26
5.7.5. DynaGuard Safety System......................................................................................................... 26
5.7.6. Milling warning lamp..................................................................................................................27
5.8. Protective equipment......................................................................................................................... 27
5.9. Procedures in case of Malfunctions....................................................................................................28
5.10. Check before operation.....................................................................................................................28
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Contents
5.11. Residual risks.....................................................................................................................................29
6. System Description..................................................................................................................................... 32
6.1. Naming conventions............................................................................................................................32
6.2. Main Power Switch..............................................................................................................................33
6.3. Operators Panel.................................................................................................................................. 33
6.4. Variable Blow Back............................................................................................................................. 35
6.5. Pressurized Air system....................................................................................................................... 36
6.6. Application programs available...........................................................................................................37
7. Basic Operations.......................................................................................................................................... 38
7.1. Power On Sequence.............................................................................................................................38
7.2. Reset Safety System........................................................................................................................... 39
7.3. Power Off Sequence............................................................................................................................39
7.4. Continue after Safety Break............................................................................................................... 40
8. Prepare for a Job......................................................................................................................................... 41
8.1. Introduction......................................................................................................................................... 41
8.2. Create Job.......................................................................................................................................... 41
8.3. Layer Setup......................................................................................................................................... 41
8.4. Production Setup................................................................................................................................42
8.5. Speed Setting..................................................................................................................................... 42
8.6. Flute/Grain Direction.......................................................................................................................... 42
8.7. Vacuum Zone Selection...................................................................................................................... 42
8.8. Job Execution.....................................................................................................................................43
8.9. Milling Production............................................................................................................................... 43
8.10. Make a Pen Plot.................................................................................................................................44
8.11. Work with X-Pad................................................................................................................................ 44
9. How To Procedures, Advanced................................................................................................................... 48
9.1. Cutting Thick Materials....................................................................................................................... 48
9.2. Hard Board Production....................................................................................................................... 48
9.3. Multi Pass Milling................................................................................................................................ 49
9.4. Job including Reverse Operation........................................................................................................49
9.4.1. Reverse Operation by Left and Right Rulers............................................................................. 50
9.4.2. Reverse Operation by use of Camera........................................................................................ 51
9.4.3. Reverse Operation in combination with Step and Repeat.........................................................52
9.5. Work with different Reference Point Settings.................................................................................... 52
9.6. MultiZone Production..........................................................................................................................53
9.6.1. MultiZone, Workflow..................................................................................................................54
10. System Setup............................................................................................................................................. 56
10.1. Introduction....................................................................................................................................... 56
10.2. Adjust X1 to X2 Angle........................................................................................................................ 57
10.3. Register Table Size............................................................................................................................57
10.4. Set Ruler Position............................................................................................................................. 58
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Kongsberg X-series
10.5. Set Main Reference Point.................................................................................................................. 58
10.6. Map Table Top Surface......................................................................................................................58
10.7. Reference Points and Coordinate System..........................................................................................59
10.8. Table Speed....................................................................................................................................... 61
10.9. Table Acceleration............................................................................................................................. 61
10.10. Jog Settings..................................................................................................................................... 61
10.11. Set Table Top Reference.................................................................................................................. 62
10.12. Milling Unit Setup.............................................................................................................................63
10.13. Board Size........................................................................................................................................ 63
11. Tool Configuration and Adjustment........................................................................................................... 64
11.1. Introduction........................................................................................................................................ 64
11.2. Adjust Active Tool.............................................................................................................................. 64
11.3. Tool Height Calibration.......................................................................................................................65
11.4. Lag Settings (for Rotating Tools)........................................................................................................65
11.5. Rotation Adjustment (for Rotating tools)............................................................................................67
11.6. Center Offset Adjustment.................................................................................................................. 68
11.7. Manual adjustment of Center Offset and angle...................................................................................69
11.8. Tool Offset..........................................................................................................................................69
11.9. Maintain Tool List (More...)................................................................................................................. 70
12. Tooling System........................................................................................................................................... 72
12.1. Tool handling and care....................................................................................................................... 72
12.2. Tool Inserts with built-in motor......................................................................................................... 72
12.3. Tool Heads available, overview.......................................................................................................... 73
12.4. Tool Head mount / dismount............................................................................................................. 74
12.5. FlexiHead...........................................................................................................................................74
12.6. PowerHead.........................................................................................................................................76
12.6.1. ø150 mm Crease Wheel............................................................................................................ 77
12.6.2. Crease Adapter ø26 mm..........................................................................................................78
12.6.3. Perforation Wheel ø60 mm......................................................................................................78
12.6.4. HD Knife Tool.......................................................................................................................... 80
12.6.5. V-notch Knife........................................................................................................................... 81
12.6.6. Bevel Knife 45..........................................................................................................................87
12.7. FoamHead..........................................................................................................................................87
12.8. MultiCUT/MultiCUT-HP...................................................................................................................... 90
12.8.1. Introduction............................................................................................................................. 90
12.8.2. Tool Head description............................................................................................................. 92
12.8.3. Cooling Water Connections..................................................................................................... 95
12.8.4. Safety issues...........................................................................................................................95
12.8.5. Precautions............................................................................................................................. 98
12.8.6. Milling advice..........................................................................................................................101
12.8.7. Cleaner Device....................................................................................................................... 104
12.8.8. Bits and Bit Change............................................................................................................... 104
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Contents
12.8.9. Chuck Change and Cleaning...................................................................................................107
12.8.10. Bit Slipping, Chuck Change....................................................................................................111
12.8.11. Bit Length and Position..........................................................................................................111
12.8.12. False Air valve....................................................................................................................... 112
12.8.13. Tool Adjustment.................................................................................................................... 112
12.8.14. Table Top and Height Adjustment......................................................................................... 113
12.8.15. Miscellaneous........................................................................................................................114
12.8.16. LubriCool (MultiCUT-HP only)................................................................................................ 114
12.9. Chiller no 1 (blue top) for MultiCUT-HP.............................................................................................. 119
12.9.1. Introduction............................................................................................................................ 119
12.9.2. Chiller, Error Conditions........................................................................................................ 120
12.9.3. Chiller Heater, Operation....................................................................................................... 120
12.10. Chiller 2016 / Chiller 2020 for MultiCUT-HP.....................................................................................122
12.10.1. Introduction.......................................................................................................................... 122
12.10.2. Startup................................................................................................................................. 123
12.10.3. Error Conditions................................................................................................................... 123
12.11. Measuring Foot................................................................................................................................124
12.12. Laser Pointer.................................................................................................................................. 125
12.13. X-Pad.............................................................................................................................................. 126
12.13.1. X-Pad Calibration.................................................................................................................. 126
12.13.2. Tool Depth and X-Pad........................................................................................................... 127
12.13.3. Limitations............................................................................................................................127
13. Tool inserts................................................................................................................................................128
13.1. Ball Point Pen....................................................................................................................................128
13.2. Bevel Knife....................................................................................................................................... 129
13.3. Bevel Knife U20................................................................................................................................130
13.4. Braille Tool....................................................................................................................................... 130
13.5. CorruSpeed Knife............................................................................................................................. 135
13.5.1. Tool adjustment...................................................................................................................... 137
13.6. Crease Tool...................................................................................................................................... 138
13.6.1. Tool adjustment...................................................................................................................... 138
13.7. Crease Tool, 60 mm..........................................................................................................................139
13.7.1. Tool adjustment...................................................................................................................... 139
13.8. Drill tools..........................................................................................................................................140
13.8.1. Flexi Drill Tool.........................................................................................................................140
13.8.2. Reboard Drill Tool................................................................................................................... 141
13.8.3. Drill Bit dimensions................................................................................................................ 141
13.8.4. Tool Adjustment.....................................................................................................................142
13.8.5. Drill Tool in ArtiosCAD............................................................................................................142
13.9. Foam Knife....................................................................................................................................... 142
13.10. Ink Tool........................................................................................................................................... 143
13.10.1. Liquid Ink Tool.......................................................................................................................143
13.10.2. Fibertip Tool......................................................................................................................... 144
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Kongsberg X-series
13.10.3. Tool adjustment....................................................................................................................144
13.11. KissCut............................................................................................................................................ 145
13.12. MicroCut..........................................................................................................................................147
13.13. Psaligraphy Knife............................................................................................................................ 149
13.13.1. Tool adjustment.................................................................................................................... 149
13.14. RBI 90-16 (Rigid Board Insert)......................................................................................................... 150
13.15. Reciprocating Knife......................................................................................................................... 151
13.15.1. Tool adjustment.....................................................................................................................152
13.16. Rigid Material Knife......................................................................................................................... 153
13.17. RotaCut........................................................................................................................................... 154
13.18. Static Knife..................................................................................................................................... 157
13.18.1. Tool adjustment.....................................................................................................................158
13.19. VI30-16 Knife Tool........................................................................................................................... 159
13.19.1. VIxx Knife Tool, Mounting/Adjustment...................................................................................159
13.20. VI45 Knife Tool................................................................................................................................161
13.20.1. VIxx Knife Tool, Mounting/Adjustment.................................................................................. 161
13.21. VI45-10/12 Knife Tool.......................................................................................................................162
13.21.1. VIxx Knife Tool, Mounting/Adjustment...................................................................................163
14. Maintenance.............................................................................................................................................. 165
14.1. Daily maintenance.............................................................................................................................165
14.2. Weekly maintenance........................................................................................................................ 165
14.3. Maintenance, external equipment.................................................................................................... 165
14.4. Maintenance, i-BF board feeder.......................................................................................................166
14.4.1. About maintenance................................................................................................................ 166
14.5. Maintenance, Take Up Unit.............................................................................................................. 166
14.5.1. General................................................................................................................................... 166
14.5.2. Spare Parts............................................................................................................................ 167
14.6. Maintenance, Motorized Roll Feeder.................................................................................................167
14.6.1. General....................................................................................................................................167
14.6.2. Spare Parts............................................................................................................................ 168
15. Fuse Replacement.....................................................................................................................................170
15.1. MPU fuses......................................................................................................................................... 170
15.2. X1 fuses.............................................................................................................................................171
15.3. X2 fuses........................................................................................................................................... 172
15.4. Y/Z fuses.......................................................................................................................................... 173
15.5. Tool Rotation/Reciprocating knife fuses.......................................................................................... 175
15.6. Chiller fuse, Hyfra (blue top)............................................................................................................. 175
15.7. Heater for Chiller Fuse......................................................................................................................176
15.8. Chiller 2016 / Chiller 2020 Fuse replacement....................................................................................177
15.9. Sound Insulating Box, Circuit Breaker for fan................................................................................... 177
15.10. TakeUp Unit, Fuse replacement......................................................................................................178
15.11. Motorized Roll Feeder, Fuse replacement........................................................................................179
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Contents
16. Roll Feeder................................................................................................................................................. 181
17. Collector Basket........................................................................................................................................ 182
18. TakeUp Unit............................................................................................................................................... 183
18.1. Introduction...................................................................................................................................... 183
18.2. Machine Description........................................................................................................................ 184
18.3. Safety............................................................................................................................................... 185
18.4. Features and components................................................................................................................187
18.5. General operation.............................................................................................................................188
18.6. Applying Winding Material................................................................................................................ 189
18.7. Start the TakeUp Unit...................................................................................................................... 190
18.8. Using the Autogrip Shaft.................................................................................................................. 191
19. Motorized roll feeder.................................................................................................................................194
19.1. Introduction...................................................................................................................................... 194
19.2. Safety regulations............................................................................................................................ 195
19.3. Safety devices.................................................................................................................................. 197
19.4. Safety precautions........................................................................................................................... 198
19.5. General operation.............................................................................................................................198
19.6. Loading material to the Motorized Roll Feeder................................................................................200
19.6.1. Release the Autogrip Shaft....................................................................................................200
19.6.2. Load material to the Autogrip Shaft...................................................................................... 201
19.6.3. Feeding the material through the MRF onto the table............................................................201
19.6.4. End of production................................................................................................................. 204
19.6.5. Intelligent vacuum.................................................................................................................204
19.7. Safety.............................................................................................................................................. 204
19.8. Jobs longer than table.................................................................................................................... 205
19.9. Understanding Print compensation for Soft signage.......................................................................205
20. i-BF Board Feeder....................................................................................................................................206
20.1. Introduction.....................................................................................................................................206
20.2. Health and Safety........................................................................................................................... 207
20.3. i-BF Specific Warnings - residual risks...........................................................................................209
20.4. Rules for Safe Operation.................................................................................................................. 211
20.5. Overview of Safety System..............................................................................................................213
20.6. i-BF Overview.................................................................................................................................. 215
20.7. Power On/Off Controls.....................................................................................................................218
20.8. Operator Controls............................................................................................................................219
20.9. Feeder Sequence of Operation........................................................................................................221
20.10. Touch Screen Display for Feeder Operation.................................................................................. 223
20.11. Starting Up the i-BF for Daily Operation........................................................................................ 225
20.12. Machine Faults, Errors and Remedies........................................................................................... 227
20.13. Suction Cups for Board Feeder..................................................................................................... 230
20.14. Emergency Stop Solution i-BF.......................................................................................................231
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Kongsberg X-series
21. Vacuum Cleaner........................................................................................................................................233
21.1. Vacuum Cleaner, Zefiro.................................................................................................................... 233
21.1.1. How to use..............................................................................................................................233
21.2. Vacuum Cleaner, High-capacity, TB ESKO....................................................................................... 235
21.2.1. How to use.............................................................................................................................235
21.3. Compact Vacuum Cleaner............................................................................................................... 238
21.3.1. How to use............................................................................................................................. 238
22. Install Software.......................................................................................................................................240
23. Frequently Asked Questions....................................................................................................................241
23.1. Machine............................................................................................................................................241
23.2. Tools................................................................................................................................................241
23.3. iPC.................................................................................................................................................. 243
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1
Kongsberg X-series
1. Preface
User Manual
for
Kongsberg X-series
running i-cut Production Console
Note: We remind you that only the Esko Staff, or persons having received appropriate training, are
allowed to handle, manipulate or do repairs on the system.
Note: Original instructions are in English. Instructions in other languages are translations of original
instructions.
Disclaimer: Do not operate this equipment in an EU member State if the Instructions are not written in
that State's language. Contact Esko if a translation is needed.
©Copyright 2020, Esko-Graphics Kongsberg AS, Norway
All Rights Reserved.
This copyright does not indicate that this work has been published.
This material, information and instructions for use contained herein are the property of Esko-Graphics Kongsberg AS. There
are no warranties granted or extended by this document. Furthermore, Esko-Graphics Kongsberg AS does not warrant,
guarantee or make any representations regarding the use, or the results of the use of the system or the information contained
herein. Esko-Graphics Kongsberg AS shall not be liable for any direct, indirect, consequential or incidental damages arising
out of the use or inability to use the system or the information contained herein. The information contained herein is
subject to change without notice. Revisions may be issued from time to time to advise of such changes and/or additions.
No part of this system may be reproduced, stored in a data base or retrieval system, or
published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm
or any other means without prior written permission from Esko-Graphics Kongsberg AS.
This document supersedes all previous dated versions.
Correspondence regarding this publication should be forwarded to:
Global support
Esko-Graphics Kongsberg AS
Document no: D3625
Part no: 32597551
Esko-Graphics Kongsberg AS
www.esko.com
P.O.Box 1016, NO-3601 Kongsberg, NORWAY
Tel.: [phone]
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2Kongsberg X-series
2. Change Record
Date
dd-mm-yy
By Description
20-05-2016 jhbe Document is updated according to iPC ver 2.0
06-09-2016 jhbe The importance of MultiCUT chuck cleaning is
emphasized
07-10-2016 jhbe Information about LubriCool added
18-10-2016 jhbe CorruSpeed information updated
24-10-2016 jhbe MultiCUT-HP, new chiller and information about
old chiller added
12-11-2016 jhbe iBF Board Feeder information added
15-11-2016 jhbe MultiZone Production, recommended workflow
emphasized.
18-11-2016 jhbe V-notch description improved.
28-11-2016 jhbe Measuring foot, soft springs introduced.
29-11-2016 jhbe Psaligraphy knife tool information added
14-12-2016 jhbe MultiCUT-HP chapters updated
03-02-2017 jhbe TakeUp Unit, information added
15-02-2017 jhbe MultiCUT Sleeve Adjustment Tool, information
added
28-02-2017 jhbe i-BF Board Feeder, information updated
20-04-2017 jhbe Bevel 45 tool adapter description added
07-08-2017 jhbe The importance of Braille tool height adjustment
has been emphasized.
28-08-2017 jhbe The use of LubriCool Nozzle Unit and Suction
Ring, description added.
30-08-2017 jhbe VI30-16 Knife Tool, description added.
VI45-10/12 Knife Tool, description added.
06-11-2017 jhbe Droplets from cooling water connections,
description added
28-11-2017 jhbe List of tools that can be used for X-Pad calibration
has been updated
01-12-2017 jhbe Motorized Roll Feeder, information added
13.09.2018 DHO Reverse operation by use of camera added.
26.08.2019 DHO Motorized Roll Feeder section updated.
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2
Kongsberg X-series
Date
dd-mm-yy
By Description
14.11.2019 DHO Bit length and position updated.
20.02.2020 DHO Safety sections + misc. updated
06.03.2020 DHO Updated for Chiller 2020
03.04.2020 DHO Safety sections updated
08.06.2020 DHO FCC conformity statement added
14.09.2020 DHO Minor update
23.09.2020 DHO Safety Regulations updated
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3Kongsberg X-series
3. Introduction
3.1. Welcome
Welcome to the User Manual for Kongsberg X-series running iPC 2.0.
This manual will provide a complete and detailed description of Cutting Table functions.
There is a separate user manual for i-cut Production Console (iPC).
Thus, actual GUI functions will be referenced in this manual, but the complete and comprehensive
description is available in the User Manual for i-cut Production Console.
This manual is aimed for operators of Kongsberg Cutting Tables and people preparing files for such
equipment.
Another source for information is the manual: Get the best out of iPC 2.0.
Note: Some of the functions and equipments described in this manual are optional.
X20 with FlexiHead
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3
Kongsberg X-series
X44 with Conveyor Belt and MultiCUT-HP
3.2. FCC conformity statement
This machine complies with CFR 47 part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference
2. This device must accept any interference received, including interference that may cause
undesired operation
Note:
This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio
or television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected
• Consult the dealer or an experienced radio/TV technician for help
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4Kongsberg X-series
4. Using this manual
4.1. Main Sections
The manual is divided into the following Main Sections:
Safety Regulations
• All safety related issues are discussed.
System Description
• This chapter provides basic knowledge about the machine.
Basic Operations
• This chapter provides basic knowledge about how to operate the machine.
Prepare for a Job
• A typical workflow is described, with detailed information about each step.
How to Procedures, Advanced
Optional functions for the advanced user:
•Cutting Thick Materials - advices.
•Hard Board Production - advices
•Multi Pass Milling - how to.
Tool Configuration and Adjustment
• General information about the tooling and adjustment of tools.
Tooling System
• Tool descriptions.
Maintenance
• This chapter describes maintenance to be carried out by the customer.
Fuse Replacement
• Fuse location and specification.
Appendices
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Kongsberg X-series
•Vacuum Cleaner - basic information.
•FAQ - Frequently Asked Questions
4.2. Name Styles and Symbols
Name or style Description
Pop-up dialog This is the dialog that appears when you click the Right
mouse button.
Start button The italic style indicates this is a button on the Operator
panel.
OK The bold style indicates this is a button or function in the
GUI.
Maintenance Link to topic.
Menu Bar->Edit-> Options
Menu selection: From Menu Bar, select Edit and then
Options.
This symbol indicates that the function depends upon actual
hardware.
If hardware is not available, this functions is hidden.
This symbol indicates that the function is license
dependant.
4.3. Pictures and Illustrations
Orientation
Pictures and illustrations related to the Cutting Table are viewed as illustated here:
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4Kongsberg X-series
4.4. Local Languages
This manual is available in a wide range of local languages.
Screen pictures and illustrations remains in English language.
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5
Kongsberg X-series
5. Safety Regulations
5.1. Introduction
Dangers are designed away as far as practically possible. Nevertheless, all hazards could not be
removed. This section must be read carefully to understand the remaining risks, warning symbols,
responsibilities, requirements and safety precautions.
In particular, operating the table can involve hazards if:
• The operator does not follow the operating instructions.
• The table is used for non-intended purposes.
Special attention should be paid upon the following:
• Be careful when handling tools with knife blades. Knives are extremely sharp.
• Be careful when operating the milling tool. The milling spindle needs a few seconds to stop, and any
contact with a rotating milling bit is very dangerous.
• Use appropriate techniques and tools when handling heavy materials.
• The machine has fast moving parts like the traverse and tool head. Stay away from the danger zone
during operation.
• The system is equipped with a class II laser pointer. Do not stare directly into it. That can damage
your eyes.
In addition to the safety regulation described below, there are safety warnings in the respective topics.
5.2. Responsibilities
5.2.1. The manufacturer
The manufacturer is responsible for delivering the system according to safety regulation standards.
5.2.2. The owner
The owner is responsible for:
• Ensuring that the system is used for its intended use only
• Ensuring that only authorized and trained personnel operate the system
• Preventive maintenance as described in the maintenance section of the user manual
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5Kongsberg X-series
• That the local Regulations regarding installation and operation are fulfilled
• Ensure that safe work procedures and awareness of potential hazards are periodically reviewed and
enforced
5.2.3. The operators
The operators are responsible for:
• Operating the system only when it is in a flawless state
• Operating the system according to operating instructions
• Ensuring that no unauthorized personnel come close to the system.
5.3. Requirements to be met by operators
Personnel operating the system must:
• Be adequately trained.
• Have read and understood the instructions described in safety regulation as well as any other safety
warnings.
Training will be given to operator(s) nominated by the customer by the Esko service engineer as part
of the system installation.
The training covers:
• Safety regulations
• Start-up and shut-down procedures
• Online help / user manuals
• Set-up procedures
• Adjustment procedures
• Workflow
• Maintenance
For additional training courses, contact Esko global support.
Un-trained personnel shall under no circumstances be allowed to operate the system!
Note: We remind you that only the Esko staff, or persons having received appropriate training, are
allowed to handle, manipulate or do repairs on the system.
In particular, milling operations shall only be performed by properly trained operators due to the
dangerous nature of the milling tool.
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Kongsberg X-series
5.4. Definition of use
The system is designed for use within applications, materials, tools and workflow as described in the
user manual for iPC. In the user manual for cutting table, intended use is described in the following
sections:
•Basic Operations
•Prepare for a Job
•How to Procedures, Advanced
Any other use is considered as non-intended use. Examples of non-intended use:
• Operation by operators not meeting the requirements as described above.
• Unauthorized modifications (bridging safety devices, removing covers etc.)
• Deliberately avoiding the DynaGuard safety system by reaching under the lower beam to avoid
detection.
• Utilizing accessories other than those specified by Esko.
• Operating or maintaining the machine or any of its accessories under the influence of drugs, alcohol
or medication that could impair your judgment and vigilance.
Non-intended use may cause:
• Health hazards and injuries.
• Damage to the system.
• Incorrect functionality.
• Damage to work materials.
Note: Esko is not liable for any damage resulting from such non-intended use.

5.5. Warning sign explanation
High voltage warnings
• Main Power Unit (MPU)
External components are not disconnected by the mains connection of the
cutting table.
Do not remove the cover of this unit until the mains connection for cutting
table, and mains connections for all external components, such as vacuum
pump, vacuum cleaner, IBAG inverter and chiller, have been removed from the
socket outlets. High voltage controlled from external source inside.
Note: Different instruction for Cxx and Xxx.
• Vacuum pump
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5Kongsberg X-series
The vacuum pump is not disconnected by the mains connection of the cutting
table.
Do not remove the cover of this unit until the mains connection has been
removed from the socket outlet for the vacuum pump.
Note: Different instruction for Cxx and Xxx.
• Vacuum cleaner
The vacuum cleaner is not disconnected by the mains connection of the
cutting table.
Do not remove the cover of this unit until the mains connection has been
removed from the socket outlet for the vacuum cleaner.
Note: Different instruction for Cxx and Xxx.
• IBAG inverter
The IBAG inverter is not disconnected by the mains connection of the cutting
table.
Do not remove the cover of this unit until the mains connection has been
removed from the socket outlet for the IBAG inverter.
Note: Different instruction for Cxx and Xxx.
• Chiller
The chiller is not disconnected by the mains connection of the cutting table.
Do not remove the cover of this unit until the mains connection has been
removed from the socket outlet for the chiller.
Note: Different instruction for Cxx and Xxx.
• Starter unit
The starter unit is not disconnected by the mains connection of the cutting
table only.
Do not remove the cover of this unit until the mains connections have been
removed from the socket outlet for vacuum pump, vacuum cleaner, IBAG
inverter and chiller, in addition to the cutting table.
Note: Equipment with high voltage may be opened by authorized personnel only.
Caution, laser
LASER RADIATION
DO NOT STARE INTO BEAM
DIODE LASER
MAX OUTPUT 1 mW
WAVELENGTH 650-660 nm
20