Esteam Cleaning Systems E1200 User manual

ESTEAM CLEANING SYSTEMS
OWNER’S MANUAL
Congratulations on your selection of a new E1200 hard surface and soil
extractor built in Canada by “Esteam Cleaning Systems.” Our goal has
been to produce the best high performance line of cleaning equipment on
the market today. Reading your owners manual will help to achieve
maximum benefit from your purchase.
(760-165)

1
TABLE OF CONTENTS
Page No.
Introduction on the E1200 2
Specifications 2
Maintenance 3
Safety Information 3
Operating Instructions 4
Trouble Shooting 7
Schematic 10
Optional Circuit indicator 17
Warranty Registration 21
Warranty 22
Pump-out Cleaning Procedure 26

2
INTRODUCTION
Only the highest quality components go into our equipment, to deliver you strength and
reliability in a long life, high performance machine. The E1200 ’s housing is made of
high impact, unbreakable polyethylene. We are so confident in the housing that we put
a limited lifetime warranty on the body.
The E1200 incorporates a unique dual 2 stage vacuum system. Two 2 stage vacuum
motors hooked up in sequence produce 150 inches of water lift. To compliment the
vacuum lift the E1200 comes standard with a Rule industrial pump which disposes up to
2800 gallons per hour under vacuum.
The E1200 is also available for hard surface and carpet cleaning with it’s adjustable
1000 PSI solution pumps.
The E1200 ’s clean water solution tank and the dirty water recovery tank both have a 40
litre capacity. Built into the recovery the E1200 comes standard with a high water
automatic shut off. You never have to fear overfilling your recovery tank, as the
vacuums will automatically stop extracting when the tank becomes full.
SPECIFICATIONS
E1200 ( 110v )
ELECTRICAL
Amps
Volts
Two cords
14 amps
115 volts
VACUUM MOTOR
Cfm’s
Vacuum lift
2 - 2 stage vac
94
150”
PUMP OUT
(RULE 2800 )
2800 GPH
1.5 AMP
SOLUTION PUMP
Pump Motor
1000 psi Plunger
1-1/2 HP A/C
1725 RPM
INTERNAL HEATER
N/A
SOLUTION TANK
(Clean water)
10.5 gallons (40 litres)
RECOVERY TANK
10.5 gallons (40 litres)
LENGHT
26 inches (66 cm)
WIDTH
17 inches (43 cm)
HEIGHT
34 inches (86 cm)
WEIGHT
132 lbs (59.8 kgs)

3
MAINTENANCE
DAILY:
- Clean high water level float screen inside the recovery tank.
- Ensure high level float ball is working properly.
- Rinse out recovery tank after use.
- Clean dirt and obstructions from the (recovery tank) drain valve rubber
gaskets to prevent premature wear.
- Rinse out pump with clean water at conclusion of work day.
- Clean poly housing with mild soap and water.
- Check machine fuse.
MONTHLY:
- Clean air inlet and check exhaust port.
- Check to make sure cooling fan is operating properly.
- Check 1 ½ dump valve seal.
YEARLY:
- We recommend that your unit be inspected by a qualified service technician
once a year.
PREVENTATIVE MAINTENANCE:
- Never store this unit in a place where there is a possibility of the temperature
dropping below 00C (320F).

4
SAFETY INFORMATION
1. Prior to inspection or repair of this machine, disconnect all electrical cords
rendering the machine powerless. Failure to do so could result in serious or fatal
injury.
2. Inspect unit daily for worn or damaged components. E.g. frayed cord, loose plug,
or a plug with missing ground pin, etc.
3. This unit should only be operated when in an upright position on a level surface.
4. Do not operate unit unless it is properly grounded in a 3 pin grounded outlets.
Never bend or remove ground pin from plugs.
5. Ensure filters and screens are free from lint or dirt.
6. Do not run unit if vacuum motor or pump are wet. Allow sufficient time for motor
to dry before plugging unit in.
7. Do not use solvent based cleaning products in this extractor.
8. Keep air inlets and exhaust ports free from obstructions. Blocked air inlets or
exhaust ports can cause the unit to overheat.
9. Do not use solution or recovery tanks for storing hoses, cords or accessories.
10. When using electrical equipment around water it is important to wear rubber
soled shoes and keep machine properly grounded at all times. Failure to do so
could result in a fatal electric shock.

5
OPERATING INSTRUCTIONS
Hard surface Cleaning or Carpet Cleaning
1. Insert electrical cords into 3 pin grounded outlets. Two cord machines must be
plugged into separate circuits before operating. Machines equipped with an
Optional Circuit Indicator will illuminate the green light when two separate circuits
are selected, showing the machine is ready for operation.
2. We recommend the use of Esteam Liquid Defoamer, to prevent the machine
from prematurely shutting off due to excess foam in the recovery tank. Turn on
vacuum switch and pour approximately ¼ cup of Esteam Liquid Defoamer into
the end of the vacuum hose.
3. The E1200 is equipped with auto fill and drain, simply attach the supplied hoses
to a water supply (BLUE) and the pump out hose (YELLOW) to a sanitary drain.
You may also manually fill and drain the machine, especially for a small amount
of cleaning.
4. Turn the pump out switch on, the pump will start sensing electronically for
present water and then turn off. The pump will sense every 2 minutes thereafter
for water to pump out.
5. The float in the fresh water tank will automatically allow water in to a preset level
and maintain that level thereafter.
6. The E1200 pump is adjustable from 400-1000 PSI. To adjust pressure, turn the
regulator (located on lower front of machine) clockwise to increase pressure and
counter clockwise to decrease pressure.
7. Pump Priming Instructions
 Fill fresh water tank.
 Attach vacuum and solution hose to machine.
 Attach primer quick connect to the end of solution hose.
 Insert the solution with primer quick connect into the open end the vacuum hose
and hold.
 Turn on the vacuum and pump switches
 Once a continuous flow of water is entering the vacuum hose, this indicates the
pump is primed.
 Turn off vacuum and pump switches and disconnect the primer quick connect.
8. Connect vacuum and solution hoses to the machine and then to the hard surface
tool to be used.
9. Turn on switches and proceed to clean.
10. When not using the Auto Fill or Drain features, when the recovery tank becomes
full the vacuum motors will stop extracting. The vacuum motors make a
distinctive high pitched noise as all the air flow will be cut off. At this time turn off
all switches, then the recovery tank may be drained by pulling up the drain valve

6
handle on the front of the machine and emptying the contents into a pail for
disposal.
NOTE: Ensure that the high water level float screen inside the recovery tank is free
from any obstructions. Be sure to close drain valve before resuming cleaning.
11. To empty solution tank remove vacuum hose from wand. Turn on vacuum
switches and partially submerge end of hose into solution tank. Continue until all
water has been removed from solution tank and transferred into recovery tank.
Drain recovery tank.
WARNING: When using electrical equipment around water it is important to wear
rubber soled shoes and keep machine properly grounded at all times. Failure to do so
could result in electric shock.

7

8
TROUBLE SHOOTING
WARNING: Prior to inspection or repair of this machine, disconnect all electrical cords
rendering the machine powerless. Failure to do so could result in serious or fatal injury.
PROBLEM CAUSE SOLUTION
1. Entire unit will not 1. Unit not plugged in 1. Connect unit to 3 pin
operate grounded outlets
2. Blown fuse on machine 2. Check machine fuses
and replace if necessary
3. Blown fuse or breaker for 3. Check fuse panel for
plug in outlet blown fuse
4. Loose wiring 4. See dealer
2. 1000 PSI Plunger 1. Switch not turned on 1. Turn on switch
pump will not run
2. Broken switch 2. See dealer
3. Blown fuse 3. Replace fuse
4. Loose wiring 4. See dealer
5. Pump motor defective 5. See dealer
6. Motor reset button 6. Press button for reset
3. Vacuum will not run 1. Switch not turned on 1. Turn on switch
3. Broken switch 3. See dealer
4. Loose wiring 4. See dealer
5. Blocked rotor 5. See dealer
4. 1000 PSI Plunger 1. Out of solution 1. Fill solution tank with
pump runs but does solution
not pump solution
2. Pump inlet screen plugged 2. Clean inlet screen
3. Pump was not properly 3. Prime pump using
primed priming hose
4. Kink in solution hose 4. Remove kink
5. Plugged jet or quick connect 5. Remove blockage
6. Internal (inside machine) or 6. See dealer
external solution line damaged
and leaking

9
TROUBLE SHOOTING (CONTINUED)
PROBLEM CAUSE SOLUTION
5. 1000 PSI Plunger 1. Pressure regulator valve 1. Adjust pressure using
pump runs but has out of adjustment regulator located at the
loss of pressure front of the machine
2. Partial kink in solution hose 2. Remove kink
3. Partial blockage in solution 3. Remove blockage
hose
4. Jet orifice opening on clean- 4. Total jet opening for
ing wand is too large 1000 PSI pump
should be .04
5. Pressure regulator valve 5. See dealer
components wearing out
6. Internal pump components 6. See dealer
wearing out
6. Vacuum operates 1. Recovery tank full 1. Drain recovery tank
but has poor or no
suction 2 Vacuum hose plugged 2. Locate and remove
blockage
3. Wand plugged 3. Locate and remove
blockage
4. Exhaust port blocked 4. Locate and remove
blockage
5. High level float stuck in off 5. Turn vacuum off and tap
position top of float screen cage
6. Front drain valve left open 6. Close recovery tank
after draining recovery tank drain valve on front of
machine
7. Vacuum prema- 1. Excess foam in recovery 1. Add defoamer to
turely stops extracting tank recovery tank
2. Lint or dirt on automatic 2. Clean auto shut off float
shut off float screen screen
3. Defective float ball 3. Replace float screen
cage

10
TROUBLE SHOOTING (CONTINUED)
PROBLEM CAUSE SOLUTION
8. Machine spits water 1. High level float not working 1. Check auto shut off float
out of exhaust port properly cage and ball for proper
operation
9. Machine blowing 1. Damaged (leaking) recov- 1. Immediately shut unit
excessive amounts of ery tank fittings down. Bring unit to a
water out of exhaust dealer for service
ports
10. Water accumulate- 1. Inside solution line leaking 1. Immediately shut unit
ing in bottom electrical down. Bring unit to a
component area dealer for service
2. Pump leaking 2. Immediately shut unit
down. Bring unit to a
dealer for service
3. Solution or recovery tank 3. Immediately shut unit
leaking from above down. Bring to a dealer
for service

11
E1200

12
E1200 PARTS LIST
REF
PART NO.
DESCRIPTION
NOTES:
1
580-015
1/4 Quick Connect (for Priming Pump)
2A
263-150
Supply Hose (Blue), 1/2” x 50’ (MXF)
Not Shown
2B
263-155
Discharge Hose (Yellow), 1/2” x 50’ (MXF)
Not Shown
3
305-210
Switch, Toggle 110v / 220v
4
305-225
Switch Plate, ON/OFF
5
305-230
Switch, Rocker 20 Amp
6
315-015
Cord, 25' Black 12/3 SJTW-A
7
315-040
Cord, Fan - Muffin
8
333-010
Fan, Muffin 6"- 115V
9
560-400
Filter Kit
Not Shown
10
335-015
Strain Relief, 14 Gauge
11
340-165
Circuit Breaker (20 Amp)
12
465-053
Bracket, Motor E1200
13
350-005
Strap Velcro
14
355-451
Vacuum, 2-STG
15
360-015
Gauge, 1000PSI
16
555-325
Hose Barb 90, 1/2 Barb x 1/4 MPT
17
400-115
Locknut, 1/4 x 20 Nylon SS
18
400-130
Locknut 10 x 24
19
400-135
Locknut, 1/4 x 20 Nylon Zinc
20
400-165
Locknut, 1/2"
21
405-010
Bolt, 1/4 x 1 SS
22
405-020
Bolt, 1/4 x 1-1/4 SS
23
405-065
Bolt, 1/4 x 6 Stove Zinc
24
555-220
Elbow 90, 3/4 Street Extruded
25
405-615
CS, 1/4 x 1/2 SS (Hex HD)
26
405-620
CS, 1/4 x 3/4 SS (Hex HD)
27
410-005
MS, 1/4 x 1 Phil SS Flat/H
28
410-058
SMS, 4 x 1/4 Pan Phil S.S.
Not Shown
29
410-150
MS, 10-24 x 3/4 FLT/H
30
410-160
MS, 10-24 x 3/4 Pan PH SS
31
410-175
MS, 10-24 x 2 1/2 RH RB Zinc
32
410-205
MS, 10-32 x 1/2 Panphil SS
33
590-010
PVC Elbow 90, 1-1/4 S x S
34
415-115
FW, 10 SS
35
415-120
FW, 1/4 Zinc
36
415-125
FW, 1/4 SS
37
415-155
FW, 1/2 SS (Stand/Max OD)
38
415-156
FW, 1/2 SS
39
415-185
FW, 3/4 SS
40
415-195
FW, 1 SS
41
415-200
FW, 5/16 Zinc
42
415-305
FNDW, 1/4 SS
43
555-542
Reducing Nipple 3/8 MPT x 1/4 MPT
44
420-105
Rivet, Al/St #66
45
420-151
Rivet, Fullysealed #68
46
425-005
Clamp, #8
47
425-010
Clamp, #20
48
435-015
Handle, Brass/Chrome

13
49
440-006
S.S. Hinge 2" x 2"
50
445-015
Latch, Machine
51
445-020
Latch, Striker
52
455-075
Caster, 4" Swivel
53
455-052
Wheel Cap Dome
54
455-057
Wheel, 8" Grey/Black Hub
55
465-065
Brace, Ninja Tank
56
470-051
Axel, Ninja HD
57
475-010
Gasket, Rubber - 1 1/2" Dump Valve
58
475-030
Gasket, Lid 3/8"
59
475-040
Gasket, 1/8 x 1"
60
495-021C
Rec Tank & Lid Ninja
61
495-035
Base, Ninja
62
495-040
Sol Tank Ninja
63
512-600
Pump, 1000 PSI & 1.5 HP Motor (110v)
63A
512-605
Pump
63B
512-610
Motor
64
520-015
Pump, Rule 1800 / 110v
65
530-105
Unloader
66
545-100
Dump Valve, 1 1/2"
67
550-026
Check Valve, Swing 1”
68
555-051
Cap, Knurl C/W Chain
69
555-456
Plug, 3/8 MPT (Countersunk)
70
555-144
Coupling, M.Hose to 3/4 FPT
71
555-206
Elbow 90, 1/4 FPT Extruded
72
555-208
Elbow 90, 1/4 Street Extruded
73
555-212
Elbow 90, 1/4 Street Extruded
74
555-272
Hex Nipple, 1/4”
75
555-328
Hose barb 90, 1/2 Barb x 3/8 MPT
76
555-370
Hose Barb, 1/2 Barb x 1/4 MPT
77
555-132
Coupling 1/4
78
555-424
Long Nipple, 1/4 x 2 1/2"
79
555-434
Long Nipple, 3/8 x 2”
80
555-454
Plug, 3/8 MPT Hex Head
81
555-024
Bushing, 3/8 MPT x 1/4 FPT
82
555-636
Tee, 1/4" Street Extruded
83
560-030
Screen, Acorn
84
560-116
Strainer, Inline Barbed 1/2
85
560-120
Strainer, E250 Spotter
86
560-330
Guard, Finger, 6" Muffin Fan
87
570-010
Vac Hose, 1 1/2 Wire Reinforced
88
595-110
PVC, pipe 1-1/4”
89
572-125
Pulse Hose, 3/8"
90
572-155
Poly spring Hose, 1/2"
91
580-010
Q.C. 1/4" Fem (Closed)
92
581-065
Crimp Fitting, 3/8" Pulse Hose 1/4 MPT SVL
93
590-020
PVC ELB 1-1/2” 90, s x FIPT
94
590-205
PVC Wall Fitting, 1-1/2”
95
590-300
PVC Tee 1” (SWV x MPT x SWV)
96
590-305
PVC Elbow 1” I x MPT

14
97
590-315
PVC Elbow 1” Threaded 90
98
590-320
PVC Close Nipple 1”
99
555-632
Tee 1/4 Extruded
100
590-330
PVC Coupling Threaded 3/4”
101
590-335
PVC Bushing 1 x 3/4”
102
590-340
PVC Close Nipple 3/4”
103
590-345
PVC Elbow 1” MPT x SWV
104
555-210
Elbow 90, 3/8 MPT x 1/4 MPT
105
590-405
PVC Hose Barb 1-1/2” MPT
106
590-415
PVC ADPT 1-1/2”, S x MPT
107
595-005
ABS Pipe, 1-1/2”
108
597-010
Float Screen Cage - Sealed
109
597-061
Adpt (RM) 30 Degree
110
597-065
Valve, Diaphragm – Auto Fill
111
465-049
Bracket, Rule Pump
112
845-011
Baffle, Vr 2
113
845-030
Switch Plate
114
845-041
Solution Tank Cover (Plastic)

15
1000 PSI PUMP KITS

16
E1200 WIRING

17

18
CIRCUIT INDICATOR PARTS LIST
REF
PART NO.
DESCRIPTION
NOTES:
1
845-036
Plate
2
320-111
Lamp
3
305-057
Relay 120V
4
305-058
Socket
5
305-059
Relay 240V
6
703-108
Decal
7
465-045
Relay Bracket

19
E1200 W/ OPTIONAL CIRCUIT INDICATOR WIRING PAGE 1