ETAS ES5372.1 User manual

ES5372.1 Carrier Board for ES4455 Load Boards
User’s Guide

2
Copyright
The data in this document may not be altered or amended without special noti-
fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela-
tion to this document. The software described in it can only be used if the
customer is in possession of a general license agreement or single license. Using
and copying is only allowed in concurrence with the specifications stipulated in
the contract.
Under no circumstances may any part of this document be copied, reproduced,
transmitted, stored in a retrieval system or translated into another language
without the express written permission of ETAS GmbH.
© Copyright 2019 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
V1.0.0 R06 EN - 09.2019

ES5372.1 Carrier Board for ES4455 Load Boards - User’s Guide 3
Contents
ETAS Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.1 Properties of the ES5372.1 Carrier Board for ES4455 Load Boards. . 6
1.1.2 Block Diagram with ES5372.1 Carrier Board for ES4455 Load Boards6
1.2 Basic Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.1 Identification of Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.3 Requirements for Users and Duties for Operators. . . . . . . . . . . . . . . 9
1.2.4 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.3 Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.3.1 CE Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3.2 KC Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3.3 RoHS Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.3.4 P007 Identification in Accordance with ISO 7010:2011 . . . . . . . . . 16
1.4 Product Return and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.5 Materials Subject to Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.6 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.6.1 Working with this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2 Design, Installation and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.1 Position of Plug Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.2 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3 Installation of an ES445x.y Load Carrier Board in an ES5372.1 Carrier Board 25
2.4 Installation / Removal of the ES5372.1 Carrier Board into/from the ES5300.1-A
Housing and ES5300.1-B Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3 Connections and Plug Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.1 Backplane Connector CO300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.2 X1 Measure and X2 Load Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

ES5372.1 Carrier Board for ES4455 Load Boards - User’s Guide4
Contents ETAS
3.2.1 X2 Load Plug Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2.2 X1 Measure Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.3 CO301 Connector for ES445x.y Load Carrier Boards . . . . . . . . . . . . . . . . . . 37
3.4 X3 Battery Voltage Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4 Technical Data and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2 Standards Met . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5 Ordering Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

ES5372.1 Carrier Board for ES4455 Load Boards - User’s Guide 5
ETAS Introduction
1 Introduction
This User's Guide contains the description of the ES5372.1 Carrier Board for
ES4455 Load Boards. The ES5372.1 Carrier Board is an adapter card that allows
operating the ES4455.2 plug-in cards in the ES5300.1-A Housing and the
ES5300.1-B Housing.
The ES4455.2 plug-in cards that can be used in the ES5372.1 Carrier Board are
summarized in Tab. 1-1.
Tab. 1-1 ES4455.2 plug-in cards for use in the ES5372.1 Carrier Board.
This chapter contains information about the following topics:
• "Properties" on page 6
• "Basic Safety Notices" on page 9
• "Identifications on the Product" on page 15
• "CE Mark" on page 16
• "KC Mark" on page 16
• "RoHS Conformity" on page 16
• "Product Return and Recycling" on page 17
• "Materials Subject to Declaration" on page 17
• "About this Manual" on page 18
ES4455.2 Load Carrier Board
ES4450.3 Load Carrier Board for 4 RB CRS Injectors
ES4451.4 Load Carrier Board for 4 RB GDI Injectors
ES4452.1 Load Carrier Board for 4 RB GDI Injectors, CVO
ES4453.2 Load Carrier Board for 4 RB HDEV6 Injectors
ES4457.1 Load Carrier Board for 4 RB CRS Injectors, VCC and VCA
ES4458.1 Load Carrier Board for 4 PFI Injectors, CVO

ES5372.1 Carrier Board for ES4455 Load Boards - User’s Guide6
Introduction ETAS
1.1 Properties
This chapter describes the fundamental properties of the ES5372.1 Carrier Board
for ES4455 Load Boards.
1.1.1 Properties of the ES5372.1 Carrier Board for ES4455 Load Boards
The ES5372.1 Carrier Board for ES4455 Load Boards is an add-on card for a
LABCAR HiL system for use in the ES5300.1-A Housing and in the ES5300.1-B
Housing. The ES5372.1 Carrier Board can be populated with the ES4455.2 plug-
in cards listed in Tab. 1-1 on page 5. This enables the simulation of four inductive
injector loads.
The properties of the ES5372.1 Carrier Board are as follows:
• 3 U / 14 HP (3 slots) plug-in card for a LABCAR HiL system.
• Compatibility with ES5300.1-A Housing and ES5300.1-B Housing
• Slot for an ES4455.2 plug-in card from Tab. 1-1 on page 5
• Mapping of four inductive / ohmic loads in populated condition
• For additional specific properties in the populated condition, see also the
ES4455.2 User's Guide.
1.1.2 Block Diagram with ES5372.1 Carrier Board for ES4455 Load Boards
The block diagram in Fig. 1-1 on page 7 shows the ES5372.1 Carrier Board, pop-
ulated with an ES4455.2 Load Carrier Board and installed in the ES5300.1-A
Housing or ES5300.1-B Housing.

ES5372.1 Carrier Board for ES4455 Load Boards - User’s Guide 7
ETAS Introduction
Fig. 1-1 Block diagram of the ES5372.1 Carrier Board, populated with an ES4455.2 Load Carrier Board and installed in the
ES5300.1-A Housing or ES5300.1-B Housing

ES5372.1 Carrier Board for ES4455 Load Boards - User’s Guide8
Introduction ETAS
Fig. 1-2 shows an example for the use of the ES5372.1 Carrier Board in an
HiL system.
Fig. 1-2 Example for integrating an ES5372.1 Carrier Board in a
LABCAR HiL system
For more information about the ES445x.y Load Carrier Boards, see the ES4455.2
User's Guide.
Host PC with ETAS
LCO-IP and CEE
HiL-System (ETAS LABCAR)
Real-Time Environment
(ETAS ES5300.1-A/B HiL Systemhousing;
RTPC included)
Injector Load
ES445x.y
with ES5372.1
Adapter
I Inj.
U Inj.
Angle Synchronous
Measurement
ES5340.2-ICE
with ES5370.1 Adapter
Injection time
x
...
Plant
Model
Realtime Connector
Oscilloscope
Onlineprobe
I/O Interface
Injection
time,
Start/Stop
Injection
(SW variable)
ECU
Vsupply
INCA
x
x
Loadx+
Loadx-
Example for 1 of x Cylinders
Example for y HW version (Diesel,
Gasoline,..)
Digital Signal
I_Dig_Out_1,...4
0...15 V
Angle
sychronous to
the other
cylinders

ES5372.1 Carrier Board for ES4455 Load Boards - User’s Guide 9
ETAS Introduction
1.2 Basic Safety Notices
Observe the following safety notices to avoid health issues or damage to the
device.
1.2.1 Identification of Safety Notices
The safety notices contained in this manual are identified with the danger symbol
shown below:
The safety notices shown below are used for this purpose. They provide notes to
extremely important information. Please read this information carefully.
1.2.2 General Safety Information
Observe the following safety notices to avoid health issues or damage to the
device.
ETAS GmbH does not assume any liability for damages resulting from improper
handling, unintended use or non-observance of the safety precautions.
1.2.3 Requirements for Users and Duties for Operators
The product may be assembled, operated and maintained only if you have the
necessary qualification and experience for this product. Improper use or use by a
user without sufficient qualification can lead to damages or injuries to one's
health or damages to property.
The system integrator is responsible for the safety of systems that use the prod-
uct.
CAUTION!
identifies a hazard with low risk that could result in minor or medium
physical injuries or property damages if not avoided.
WARNING!
indicates a possible danger with moderate risk of death or (serious)
injury, if not avoided.
DANGER!
indicates an immediate danger with a high risk of death or serious
injury, if not avoided.
Note
All product related documentation (product Safety Advice and this User’s
Guide) must be read prior to the startup of the product!

ES5372.1 Carrier Board for ES4455 Load Boards - User’s Guide10
Introduction ETAS
General Safety at Work
Follow the existing regulations for work safety and accident prevention. All appli-
cable regulations and laws regarding operation must be strictly adhered to when
using this product.
1.2.4 Intended Use
The ES5372.1 Carrier Board is a plug-in card for the ES5300.1-A Housing and the
ES5300.1-B Housing. The ES5372.1 Carrier Board serves to accept ES4455.2
Load Boards (see Tab. 1-1 on page 5).
The ES5372.1 Carrier Board consists of the following:
• Slot for ES4455.2 plug-in cards from Tab. 1-1 on page 5
• SPI interface to the ES5300.1-A Housing or ES5300.1-B Housing for the
configuration of ES445x.y plug-in cards from Tab. 1-1 on page 5
• Output interface (current outputs) to the ECU
• Voltage supply of the ES445x plug-in card
• Replacement load simulation for connecting to ECU output stages
• Interface for the battery voltage
(Mapping the vehicle battery itself is not part of the ES5300.1-A Housing
or ES5300.1-B Housing and cannot even be installed here.)
The ES5372.1 Carrier Board may be installed and operated only in the
ES5300.1-A Housing or in the ES5300.1-B Housing.
The intended use of the ES5372.1 Carrier Board in an ES5300.1-A Housing or in
an ES5300.1-B Housing is as follows:
• Use as part of industrial lab facilities or at workplaces
• Use as hardware interface for ECUs in a hardware-in-the-loop test system
• Use in conjunction with ETAS software that support the ES5300.1-A
Housing and the ES5300.1-B Housing
• Use as interface in cooperation with software programs that operate the
standardized, documented and open APIs of ETAS software products.
The ES5372.1 Carrier Board is not intended for the following:
• Use within a vehicle on the road
• Use as part of a life support system
• Use as part of a medical application
• In applications where misuse can lead to injuries or damages
• Use in environments in which conditions prevail that fall outside the spec-
ified ranges (see "Ambient Conditions" on page 40)
• Use with signal conditioning that falls outside the specified ranges (see
voltages, currents and power consumption in the chapter "Technical
Data" on page 39)