ETAS ES5436.1 User manual

ES5436.1 Current Source Load Board (48-CH)
User’s Guide

2
Copyright
The data in this document may not be altered or amended without special noti-
fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela-
tion to this document. The software described in it can only be used if the
customer is in possession of a general license agreement or single license. Using
and copying is only allowed in concurrence with the specifications stipulated in
the contract.
Under no circumstances may any part of this document be copied, reproduced,
transmitted, stored in a retrieval system or translated into another language
without the express written permission of ETAS GmbH.
© Copyright 2019 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
V1.0.0 R05 EN - 02.2019

ES5436.1 Current Source Load Board - User’s Guide 3
Contents
ETAS Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Basic Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.1 Identification of Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.3 Requirements for Users and Duties for Operators. . . . . . . . . . . . . . . 7
1.2.4 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3.1 CE Mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3.2 RoHS Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 Product Return and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.5 Declarable Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.6 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.6.1 Working with this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Design, Installation and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.1 Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Design of ES5436.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3 Backplane plug "CO200" and I/O plug X1 . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.4 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.5 Installation in the ES5300.1-A and the ES5300.1-B housing . . . . . . . . . . . . 19
3 Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 Configuration as Pull-Up / Pull-Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Configuration with ES5321 to Measure ECU Digital Output Signals . . . . . . 22
3.4 Configuration as H-bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Connections and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Backplane Connector (CO200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

ES5436.1 Current Source Load Board - User’s Guide4
Contents ETAS
4.2 Plug Connector X1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3 Connecting Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5 Technical Data and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2 Norms and Standards met . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6 Ordering Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

ES5436.1 Current Source Load Board - User’s Guide 5
ETAS Introduction
1 Introduction
This User's Guide contains the description of the ES5436.1 Current Source Load
Boards.
This chapter contains information about the following topics:
• "Properties" on page 5
• "Basic Safety Notices" on page 7
• "Identifications on the Product" on page 12
– "CE Mark" on page 12
– "RoHS Conformity" on page 12
• "Product Return and Recycling" on page 13
• "Declarable Substances" on page 13
• "About this Manual" on page 14
1.1 Properties
The ES5436.1 Current Source Load Board is a plug-in board for a ES5300.1
Housing, for simulating the load in a LABCAR HiL-system.
The ES5436.1 provides 48 channels as power sources. Each power source can
generate a current between 5 mA and 150 mA. Each channel can be configured
independently as pull-up or pull-down. Two neighboring channels can be config-
ured in pairs as an H-bridge.
• 48 channels as power sources for currents from 5 mA to 150 mA
• Wiring of the channels with pull-up, pull-down and in pairs as H-bridge
configuration possible
• Adjustable current values: 5 mA to 150 mA, accuracy: 3 mA
• Maximum battery voltage Ubatt: 60 V
CAUTION!
Some components of the ES5436.1 can be damaged or destroyed by
electrostatic discharges. Leave the board in its transport packaging
until it is installed.
Only remove, configure and install the ES5436.1 at a workplace that
is protected against electrostatic discharges.
CAUTION!
If cards (e.g. for startup or calibration) are unlocked but not com-
pletely removed from the housing, they have to be pulled out far
enough that the distance between the respective card and the back-
plane of the housing is at least 1 cm! Otherwise, contacts may be
established between the cards and lead to their destruction.

ES5436.1 Current Source Load Board - User’s Guide6
Introduction ETAS
Fig. 1-1 shows the wiring as pull-up and pull-down. Fig. 1-2 shows the wiring as
an H-bridge.
Fig. 1-1 Block diagram for open collector, open emitter
Fig. 1-2 Block diagram for H-bridge
ES5436
ES5436
+VBAT
Chan_x
+VBAT_x
X1
-VBAT
-VBAT_x
+VBAT
Chan_x
+VBAT_x
X1
-VBAT
-VBAT_x
ECU
-VBAT
ECU with
Open Collector
ECU
+VBAT
ECU with
Open Emitter
Pull-Up Configuration
Pull-Down Configuration
ES5436
+VBAT
Chan_x
+VBAT_x/y
-VBAT
-VBAT_x/y
Chan_y
X1
H-Bridge Configuration
ECU
+VBAT
ECU
-VBAT
ECU
+VBAT
ECU
-VBAT

ES5436.1 Current Source Load Board - User’s Guide 7
ETAS Introduction
1.2 Basic Safety Notices
Please observe the following safety notices to avoid health issues or damage to
the device.
1.2.1 Identification of Safety Notices
The safety notices contained in this manual are identified with the danger symbol
shown below:
The safety notices shown below are used for this purpose. They notify you of
extremely important information. Please read this information carefully.
1.2.2 General Safety Information
Please observe the Product Safety Notices ("ETAS Safety Advice") and the follow-
ing safety notices to avoid health issues or damage to the device.
ETAS GmbH does not assume any liability for damages resulting from improper
handling, unintended use or non-observance of the safety precautions.
1.2.3 Requirements for Users and Duties for Operators
The product may be assembled, operated and maintained only if you have the
necessary qualification and experience for this product. Improper use or use by a
user without sufficient qualification can lead to damages or injuries to one's
health or damages to property.
The system integrator is responsible for the safety of systems that use the
product!
CAUTION!
indicates a danger with low risk of minor or moderate injury or prop-
erty damage, if not avoided.
WARNING!
indicates a possible danger with moderate risk of death or (serious)
injury, if not avoided.
DANGER!
indicates an immediate danger with a high risk of death or serious
injury, if not avoided.
Note
The User's Guide must be read prior to the startup of the product!

ES5436.1 Current Source Load Board - User’s Guide8
Introduction ETAS
General Safety at Work
Follow the existing regulations for work safety and accident prevention. All appli-
cable regulations and laws regarding operation must be strictly adhered to when
using this product.
1.2.4 Intended Use
The ES5436.1 is a plug-in board for the ES5300 system housing for simulating
pull-up and pull-down resistors and for simulating loads. This enables open col-
lector and open emitter inputs and outputs to be wired. In addition, the
ES5436.1 can be used to simulate the load for an H-bridge.
The ES5436.1 plug-in board consists of the following:
• Power sources for simulating loads up to 3 W
• Interface for battery node activation signals for switching the 48 power
sources on and off
• Interface to the ES5300 system housing
The ES5436.1 may only be installed and operated in the ES5300.1-A Housing
and the ES5300.1-B Housing and must not be operated as a stand-alone unit.
The intended use of the ES5436.1 in an ES5300.1-A Housing or ES5300.1-B
Housing is:
• Use in industrial lab facilities or at industrial workplaces.
• As a Hardware interface for ECUs in a hardware-in-the-loop test system.
• In Conjunction with ETAS software that supports the ES5300.1-A Housing
or the ES5300.1-B Housing.
• As an Interface in conjunction with software programs that operate the
standardized, documented and open APIs of ETAS software products.
The ES5436.1 is not intended for the following:
• Use within a vehicle on the road.
• Use as part of a life support system.
• Use as part of a medical application.
• In applications where misuse can lead to injuries or damages.
• Use in environments in which conditions prevail that fall outside the spec-
ified ranges: see "Ambient conditions" on page 38.
• Use with signal conditioning that falls outside the specified ranges: see
"Technical Data and Standards" on page 37 (voltages, currents and
power consumption).
Requirements for Operation
The following requirements are necessary for safe operation:
• Use the product only according to the specifications in the corresponding
User's Guide. If the product is used in any other way, the product safety is
no longer ensured.
• Do not use the product in a wet or damp environment.
• Do not use the product in potentially explosive atmospheres.

ES5436.1 Current Source Load Board - User’s Guide 9
ETAS Introduction
Requirements for the Technical State of the Product
The product is designed in accordance with state-of-the-art technology and rec-
ognized safety rules. The product must only be operated in a technically flawless
state, in accordance with its intended purpose and in a safety-conscious and
hazard-aware manner under consideration of the documentation regarding the
product. If the product is not used in accordance with its intended purpose, its
product safety may be impaired.
Electrical Safety and Power Supply
Observe the regulations applicable at the operating location concerning electrical
safety as well as the laws and regulations concerning work safety.
Power Supply
The product is powered by the ES5300.1-A Housing or the ES5300.1-B Housing
via the PCIe backplane connector.
The electrical connection is made via the backplane connector CO200.
Insulation Requirements for lab power supplies to circuits connected to the HiL-
System:
• The power supply to live circuitry must be safely isolated from the supply
voltage. For example, use a car battery or a suitable lab power supply.
• Only use lab power supplies with dual protection for the supply network
(with double/reinforced insulation (DI/RI)). Lab power supplies that comply
with IEC/EN 60950 or IEC/EN 61010 meet this requirement.
• The lab power supply must be approved for use at a height of 2000 m and
in ambient temperatures of up to 40 °C.
De-energizing the Plug-in board
Switch off the ES5300.1-A Housing or the ES5300.1-B Housing and external
power supplies and unplug the power plug and other connectors attached to the
plug-in board. Wait at least three minutes before removing the plug-in board.
Approved Cables
The signal lines must not exceed a maximum length of 3 m.
WARNING!
Fire Hazard!
Only use fuses that comply with the specification in the User's Guide
for the product. Never bridge defective fuses!
Failure to observe the fuse specification can lead to excess currents,
short circuits and fires.

ES5436.1 Current Source Load Board - User’s Guide10
Introduction ETAS
Requirements for the Installation Location
Requirements for Ventilation
Transport and Installation
To avoid damages to the hardware from electrostatic discharge, please observe
the following precautionary measures:
WARNING!
Fire hazard!
Use only approved cables for creating cable assemblies (e.g. for con-
necting the ECU and external loads). The cables used must, in partic-
ular, be suitable for the currents, voltages and temperatures which
occur and must be flame-retardant in accordance with one of the
following standards
IEC60332-1-2, IEC60332-2-2, UL2556/UL1581VW-1!
WARNING!
This is class A equipment. This equipment can cause radio interfer-
ence in residential areas. Should that be the case, the operator may
be requested to institute reasonable measures.
CAUTION!
The air circulation inside the ES5300.1-A Housing or the ES5300.1-B
Housing can be ensured only if all free slots are covered with front
plates. Otherwise, it may lead to overtemperatures and trip the over-
temperature protection of the ES5300.1-A or the ES5300.1-B.
For this reason, install front plates in all free slots!
CAUTION!
Some components of the ES5436.1 can be damaged or destroyed by
electrostatic discharges. Leave the plug-in card in its transport pack-
aging until its installation.
The ES5436.1 may be removed from the transport packaging, config-
ured and installed only at a workplace that is secured against electro-
static discharges.
CAUTION!
In order to prevent damage to the plug-in board and the LABCAR-
Housing and thereby also avoid damage to property or health,
observe the installation instructions and information contained in the
relevant User's Guide.