ETAS ES160.1 User manual

ETAS ES160.1 / ES162.1 / ES165.1
Media Converter
User Guide

Copyright
The information in this document must not be altered without explicit notifica-
tion from ETAS GmbH. ETAS GmbH undertakes no further obligation in relation
to this document. The software presented in this document is provided based
on a general licensing agreement or an individual license. Use and duplication
is permitted only in agreement with the contractual stipulations.
No part of this publication may be copied or duplicated in any form, stored in a
retrieval system or translated into another language under any circumstances
without the written approval of ETAS GmbH.
© Copyright 2020 ETAS GmbH, Stuttgart
The designations and names used are trademarks or trade names of their
respective owners.
ES16x.1 -User Guide R01 EN -11.2020

ETAS Contents
Contents
ES16x.1 -User Guide 3
1 About this Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Classification of Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Presentation of Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Presentation of Supporting Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Scope of Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Basic Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Requirements for Users and Duties for Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1.2 Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.1 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.2 Connections ES160.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.3 Connections ES162.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.4 Connections ES165.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.1 Connection Status of Automotive Ethernet (AE) . . . . . . . . . . . . . . . . . . . . 16
3.3.2 Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.3 Connection Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.1 Block Diagram ES160.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.2 Block Diagram ES162.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.3 Block Diagram ES165.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.1 Cabling ES160.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1.2 Cabling ES162.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1.3 Cabling ES165.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Web Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.1 Determining IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.2 Manual Master-Slave Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.3 Manual Configuration of the Connection Speed (Automotive Ethernet) 27
4.2.4 Resetting Data Loss Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.1 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.1.1 Identification on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.1.2 Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.1.3 Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Contents

ETAS Contents
ES16x.1 -User Guide 4
6.1.4 Cleaning the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.1.5 Mechanical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.2 RoHS Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.2.1 European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.2.2 China. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.3 Declarable Substances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.4 CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.5 Product Return and Recycling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.6 Use of Open Source software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.7 System Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.7.1 ES160.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.7.2 ES162.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.7.3 ES165.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.8 Terminal Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.8.1 Lemo Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.8.2 Cable Pin Assignment (ES160.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.8.3 Cable Pin Assignment (ES162.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.8.4 Cable Pin Assignment (ES165.1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.9 Electrical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7 Cables and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.1 ES160.1 Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.1.1 CPB160.1-0m5 with Banana Connector . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.1.2 CPB1605.1-0m5 with Safety Banana Connector . . . . . . . . . . . . . . . . . . . 37
7.2 Automotive-Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.2.1 Automotive-Ethernet Cable CBEB310.1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . 38
7.2.2 Automotive-Ethernet Cable CBEB311.1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2.3 Automotive-Ethernet Cable CBEB312.1-0m5 . . . . . . . . . . . . . . . . . . . . . . . 40
7.2.4 Automotive-Ethernet Cable CBEB313.1-0m5 . . . . . . . . . . . . . . . . . . . . . . . 41
7.2.5 Automotive-Ethernet Cable CBEB122.1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8 Order Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.1 ES160.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.2 ES160.1-S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.3 ES162.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.4 ES165.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.5.1 Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9 Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Index of Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

ETAS About this Document
ES16x.1 -User Guide 5
1 About this Document
1.1 Classification of Safety Messages
The safety messages used here warn of dangers that can lead to personal
injury or damage to property:
1.2 Presentation of Instructions
The target to be achieved is defined in the heading. The necessary steps for his
are in a step-by-step guide:
Target definition
1. Step 1
2. Step 2
3. Step 3
> Result
DANGER
indicates a hazardous situation with a high risk of death or serious injury if
not avoided
WARNING
indicates a hazardous situation of medium risk which could result in death or
serious injury if not avoided.
CAUTION
indicates a hazardous situation of low risk which may result in minor or
moder-ate injury if not avoided.
NOTICE
indicates a situation which may result in damage to property if not avoided.

ETAS About this Document
ES16x.1 -User Guide 6
1.3 Typographical Conventions
Hardware
1.4 Presentation of Supporting Information
1.5 Scope of Supply
Prior to the initial commissioning of the module, please check whether the
module was delivered with all required components and cables (see “Order
Information” on page 42).
Additional cables and adapters can be obtained separately from ETAS. A list of
available accessories and their order designation is located in chapter “Acces-
sories” on page 43 of this manual or in the ETAS product catalog.
Bold Menu commands, buttons, labels of the product
Italic Emphasis on content and newly introduced terms
NOTE
Contains additional supporting information.

ETAS Basic Safety Notices
ES16x.1 -User Guide 7
2 Basic Safety Notices
This chapter contains information about the following topics:
• General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
• Requirements for Users and Duties for Operators . . . . . . . . . . . . . . . . . . 7
• Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1 General Safety Information
Please observe the product safety notices (“ETAS Safety Advice”) and the fol-
lowing safety notices to avoid health issues or damage to the device.
ETAS GmbH does not assume any liability for damages resulting from
improper handling, unintended use or non-observance of the safety precau-
tions.
2.2 Requirements for Users and Duties for Operators
The product must be assembled, operated and maintained only if you have the
necessary qualifications and experience for this product. Incorrect operation or
operation by users without sufficient qualifications may lead to injuries, death
or property damage.
General Safety at Work
The existing regulations for safety at work and accident prevention must be
observed. All applicable regulations and statutes regarding operation must be
strictly followed when using this product.
2.3 Intended Use
Application Area of the Product
This product was developed and approved for applications in the automotive
area. The product is suitable for use in interiors, in the passenger compartment
or in the trunk of vehicles. For use in other application areas, please contact
your ETAS contact partner.
Requirements for the Technical State of the Product
The product is designed in accordance with state-of-the-art technology and
recognized safety rules. The product must only be operated in a technically
flawless state, in accordance with its intended purpose and in a safety-con-
scious and hazard-aware manner under consideration of the documentation
regarding the product.
NOTE
Carefully read the documentation (Product Safety Advice and this User
Guide) that belongs to the product prior to the startup.

ETAS Basic Safety Notices
ES16x.1 -User Guide 8
If the product is not used according to its intended purpose, the protection of
the product may be impaired.
Requirements for Operation
• Use the product only according to its specifications If the product is
used in any other way, product safety is no longer ensured.
• Note the requirements for the ambient conditions.
• Do not use the product in a wet or damp environment.
• Do not use the product in potentially explosive atmospheres.
Electrical Safety and Power Supply
• Observe the regulations applicable at the operating location concerning
electrical safety as well as the laws and regulations concerning work
safety.
• Only connect electric circuits with safety extra-low voltage in accor-
dance with IEC 61140 (devices of class III) within the voltage limits for
accessible parts as per IEC 61010-1.
• Ensure compliance with the connection and setting values (see chapter
“Technical Data” on page 29).
• Do not apply any voltages to the connections of the product that do not
correspond to the specifications of the respective connection.
Power Supply (ES160.1)
The product is supplied from an external lab supply or vehicle battery with oper-
ating voltage.
Power Supply (ES162.1 / ES165.1)
The product is supplied with operating voltage from the connected ETAS prod-
ucts.
Power Supply
• The power supply for the product must be safely disconnected from the
supply voltage. For example, use a car battery or a suitable lab power
supply.
• Only use lab power supplies with dual protection for the supply network
(with double / reinforced insulation (DI/RI)). This requirement is met by
lab power supplies that comply with IEC/EN 60950 or IEC/EN 61010.
• The lab power supply must be approved for use at an altitude of 5000 m
and in ambient temperatures of up to 70 °C.
• In regular operation of the products as well as very long standby opera-
tion, a discharge of the vehicle battery is possible.

ETAS Basic Safety Notices
ES16x.1 -User Guide 9
Connection to the power supply (ES160.1)
• Use the product only in vehicles with central load dump protection.
• The power cord must not be directly connected to the vehicle battery or
the lab power supply; instead, it should only be connected via fuse pro-
tection of 20 A maximum.
• Ensure that the connections of the power supply are easily accessible.
• Route the power cord in such a way that it is protected against abrasion,
damages, deformation and kinking.
• Do not place any objects on the power cord.
Disconnection of the power supply (ES160.1)
The product does not have an operating voltage switch. The product can be de-
energized in the following manner:
• Switch off the lab power supply
• Disconnect the product from the lab power supply (the lab plug of the
power cord is the isolating device)
• Disconnect the product from the vehicle battery (the lab plug of the
power cord is the isolating device)
• Disconnect the vehicle battery.
Disconnection of the power supply (ES162.1 / ES165.1)
The product does not have an operating voltage switch. The product can be de-
energized in the following manner:
• Disconnect the LEMO plug from the power supplying ETAS product.
• De-energize the voltage supplying ETAS product connected to the LEMO
connector.
DANGER
Dangerous electrical voltage
Connect the power cord only with a suitable vehicle battery or with a suitable
lab power supply. A connection to power outlets is prohibited.
To prevent inadvertent insertion in power outlets, ETAS recommends to
equip the power cords with safety banana plugs in areas with power outlets.

ETAS Basic Safety Notices
ES16x.1 -User Guide 10
Approved cables:
• Use exclusively ETAS cables at the product's connections.
• Adhere to the maximum permissible cable lengths.
• Do not use any damaged cables. Cables may only be repaired by ETAS.
• Plug connectors join easily in normal cases. If this is not the case, make
sure that there is no contamination in and on the connection, that the
plug fits the socket, and that you correctly aligned the plugs with the con-
nection.
Requirements for the Installation Location
• Place the product on a smooth, level and firm surface.
• The product must always be firmly secured.
Requirements for the Cabling
Ensure that the cabling does not cause additional hazards (e.g. stumbling
points, strangulation,…).
Requirements for the Configuration
Ensure that the configuration does not result in the vehicle being moved to an
unsafe state.
Assembly on a Carrier System
When selecting the carrier system, note the static and dynamic forces that
could be created by the product on the carrier system.
Requirements for Ventilation
• Keep the product away from heat sources and protect it against direct
exposure to the sun.
• The clearance around the product must be selected so that sufficient air
circulation is ensured.
Transport
• Do not transport the product by the cable.
• Prior to transport, disconnect the cables connected to the product.
Maintenance
The product is maintenance-free.
Repairs
If an ETAS hardware product needs to be repaired, return the product to ETAS.