Etnyre SAM Black-Topper Configuration guide

2
Introduction
Reporting Safety Defects

3
Introduction .......................................................................2
Reporting Safety Defects ..................................................2
Table Of Contents .............................................................3
Safety Precautions ............................................................4
Safety Instructions ............................................................5
Loading Tank - HeatingAsphalt ........................................5
Control Panel Identification ...............................................6
Cab Control Panel Indentification .....................................7
Rear Control Panel ...........................................................8
Preparing For Operation ...................................................9
Filling The Product Tank....................................................9
Through the Manhole.................................................9
Through the Suction Lines w/ Distributor Pump ......10
Through the Suction Lines w/ External Pump..........10
Circulate In Tank ............................................................. 11
Circulate In Spray Bar ..................................................... 11
Operating Instructions ..................................................... 11
Set-Up For Spraying ....................................................... 11
Spraying ..........................................................................12
Suckback.........................................................................12
Flushing...........................................................................13
Unload Distributor To Storage .........................................13
Handspray.......................................................................14
Suckback Handspray ......................................................14
Control Panel & Stand - Std SAM ...................................15
Digital Display Assembly .................................................16
Rear Control Box - SAM - S/N C1143 & Up ....................17
Control Box Assembly - SAM HW - before Dec 1990 .....18
4 Way Valve Control - Manual.........................................19
Wiring Diagram - Std Model SAM ...................................20
Mirror Asm - Electric, SAM HW .......................................21
Caution & Instruction Plates............................................22
Optional Spray Bar Multiple Folding Wings ....................23
36 U-RAI Blower w/Viking Oil Pump ...............................24
Operating Instructions - High Pressure Burners .............25
High Pressure (Fuel Oil) Burner Installation ...................26
High Pressure Burner Hydraulic Valve Assembly ...........27
Igniter Wiring - High Pressure (Fuel Oil) Burners ...........28
Radar Speed Sensor ......................................................29
Loom Bumper Assemblies ..............................................30
Bumper Assemblies - Econo & Environmental ...............32
Wiring Diagram - Lighting - Environmental .....................34
Wiring Diagram - Lighting - Loom System ......................35
Hydrostatic Blower Drive - Low Pressure Burner............36
Fuel Tank & Lines - Top Draw .........................................38
Thermocontrol -12 Volt Etnyre LPG Burners ..................40
Shut-Off -12 Volt Etnyre LPG Burners ............................42
Burners - Low Pressure ..................................................43
Portable Burners .............................................................44
Air Compressor Installation .............................................45
ID & Clearance Lights - Environmental and Loom ..........46
Manhole - 20 Inch ...........................................................47
P-15 Asphalt Pump (SAM) ..............................................48
Miscellaneous Attachments ............................................49
Miscellaneous .................................................................50
High Pressure (Fuel Oil) Burner Start Up Instructions ....51
Service Procedure ..........................................................53
Wear Check - Etnyre P-15 Pump.............................53
Impeller Installation Etnyre P-15 Pump ...................53
Etnyre Spraybar Nozzles ................................................54
Spraybar Nozzle Adjustment...........................................54
General Fuel Data & Heating Terminology......................55
Approximate Burner Fuel Consumption...................55
Hydrostatic Drive - PTO Driven - w/ Sundstrand Pump ..56
Pump Drive - Crankshaft - w/ Sundstrand Pump ............58
Drive LInes - PTO to Pump - w/ Sundstrand Pump ........59
Spraybar Assembly - SAM Type, Gang On/Off ...............60
Lubrication Chart.............................................................62
Acceptable Hydraulic Fluids............................................63
Table Of Contents

4
Safety Precautions

5
Loading Tank - Heating Asphalt
Safety Instructions

6
Control Panel Identification

7
Cab Control Panel Indentification

8
Rear Control Panel
See Figure 2.

9
Preparing For Operation
Filling The Product Tank
Through the Manhole

10
Through the Suction Lines with the Distributor Pump
Through the Suction Lines with An External Pump

11
Operating Instructions
Set-Up For Spraying
Circulate In Tank
Circulate In Spray Bar

12
Spraying
Suckback

13
Flushing
Unload Distributor To Storage

14
Handspray
Suckback Handspray

Specify Unit Serial No., Part No., & Part Description 15
Control Panel and Stand (Standard Model SAM)

16 Specify Unit Serial No., Part No., & Part Description
Digital Display Assembly
For Pump Tachometer, Speed and Distance Travelled

Specify Unit Serial No., Part No., & Part Description 17
Rear Control Box - SAM
Effective with Serial Numbers C1143 & Up

18 Specify Unit Serial No., Part No., & Part Description
Control Box Assembly - SAM HW
Units Built Prior to December 1990

Specify Unit Serial No., Part No., & Part Description 19
Valve Control - Manual, 4 Way

20 Specify Unit Serial No., Part No., & Part Description
Wiring Diagram - Standard Model SAM Distributor