1 Contents
1Contents..................................................................................................................................................3
2Safety instructions.................................................................................................................................6
2.1 Notes on the use of these operating instructions ..........................................................................6
2.2 Explanation of icons.......................................................................................................................7
2.3 General..........................................................................................................................................8
2.4 Transport and installation ............................................................................................................12
2.4.1 Ambient conditions.......................................................................................................13
2.4.1.1 In operation...................................................................................................13
2.4.1.2 Transport and storage...................................................................................13
3Intended use.........................................................................................................................................14
3.1 Applications..................................................................................................................................14
3.1.1 MMA welding................................................................................................................14
3.1.1.1 Air arc gouging..............................................................................................14
3.1.2 TIG (Liftarc) welding.....................................................................................................14
3.1.3 MIG/MAG standard welding.........................................................................................14
3.1.3.1 MIG/MAG welding –voltage-sensing............................................................14
3.1.4 Voltage reduction device –VRD machine version.......................................................14
3.2 Documents which also apply.......................................................................................................15
3.2.1 Warranty.......................................................................................................................15
3.2.2 Declaration of Conformity.............................................................................................15
3.2.3 Welding in environments with increased electrical hazards.........................................15
3.2.4 Service documents (spare parts and circuit diagrams)................................................15
3.2.5 Calibration/Validation ...................................................................................................15
4Machine description –quick overview ..............................................................................................16
4.1 Front view ....................................................................................................................................16
4.2 Rear view.....................................................................................................................................18
4.3 Machine control –Operating elements........................................................................................20
5Design and function.............................................................................................................................22
5.1 General........................................................................................................................................22
5.2 Machine cooling...........................................................................................................................23
5.3 Workpiece lead, general..............................................................................................................23
5.4 Transport and installation ............................................................................................................23
5.4.1 Adjusting the length of the carrying strap.....................................................................24
5.4.2 Cable strap...................................................................................................................24
5.4.3 Cable holder.................................................................................................................25
5.4.3.1 Assembly.......................................................................................................25
5.4.3.2 Application.....................................................................................................25
5.4.4 Protective flap, welding machine control......................................................................26
5.4.4.1 Deinstallation/Installation..............................................................................26
5.5 Welding data display....................................................................................................................27
5.6 Mains connection.........................................................................................................................28
5.6.1 Mains configuration ......................................................................................................28
5.7 MMA welding ...............................................................................................................................29
5.7.1 Connecting the electrode holder and workpiece lead..................................................29
5.7.2 Welding procedure and parameter selection ...............................................................30
5.7.2.1 Arcforce (welding characteristics).................................................................30
5.7.2.2 Hotstart current and Hotstart time.................................................................31
5.7.2.3 Antistick.........................................................................................................31
5.7.3 MMA pulse welding in the vertical up position (PF) .....................................................32
5.7.4 MMA pulsed welding ....................................................................................................33
5.7.5 Expert menu (MMA) .....................................................................................................34
5.8 TIG welding..................................................................................................................................35
5.8.1 Shielding gas supply (shielding gas cylinder for welding machine).............................35
5.8.1.1 Connection....................................................................................................36
5.8.2 Connecting a TIG welding torch with rotating gas valve..............................................37
5.8.3 Welding procedure and parameter selection ...............................................................38