
Contents
Notes on the use of these operating instructions
099-005149-EW501
11.08.2016
1 Contents
1Contents..................................................................................................................................................3
2Safety instructions.................................................................................................................................5
2.1 Notes on the use of these operating instructions ..........................................................................5
2.2 Explanation of icons.......................................................................................................................6
2.3 Safety instructions..........................................................................................................................7
2.4 Transport and installation ............................................................................................................11
3Intended use.........................................................................................................................................12
3.1 Applications..................................................................................................................................12
3.1.1 Use and operation solely with the following machines.................................................12
3.2 Documents which also apply.......................................................................................................13
3.2.1 Warranty.......................................................................................................................13
3.2.2 Declaration of Conformity.............................................................................................13
3.2.3 Welding in environments with increased electrical hazards.........................................13
3.2.4 Service documents (spare parts and circuit diagrams)................................................13
3.2.5 Calibration/Validation ...................................................................................................13
4Machine description –quick overview ..............................................................................................14
4.1 Front view ....................................................................................................................................14
4.2 Rear view.....................................................................................................................................16
4.3 Machine control –Operating elements........................................................................................18
5Design and function.............................................................................................................................20
5.1 Transport and installation ............................................................................................................20
5.1.1 Lifting by crane.............................................................................................................20
5.1.2 Ambient conditions.......................................................................................................21
5.1.2.1 In operation...................................................................................................21
5.1.2.2 Transport and storage...................................................................................21
5.1.3 Machine cooling............................................................................................................21
5.1.4 Workpiece lead, general...............................................................................................21
5.1.5 Intermediate hose package connection .......................................................................22
5.1.6 Welding torch cooling system.......................................................................................24
5.1.6.1 Approved coolants overview.........................................................................24
5.1.6.2 Maximal hose package length ......................................................................24
5.1.6.3 Adding coolant ..............................................................................................25
5.1.7 Notes on the installation of welding current leads........................................................26
5.1.7.1 Stray welding currents...................................................................................27
5.1.8 Mains connection..........................................................................................................28
5.1.8.1 Mains configuration.......................................................................................28
5.1.9 Shielding gas supply (shielding gas cylinder for welding machine).............................29
5.1.9.1 Pressure regulator connection......................................................................29
5.1.9.2 Shielding gas hose connection.....................................................................30
5.1.9.3 Gas test –setting the shielding gas volume.................................................31
5.1.9.4 Rinse hose package function........................................................................31
5.2 MIG/MAG welding........................................................................................................................32
5.2.1 Connection for workpiece lead.....................................................................................32
5.2.2 Welding task selection..................................................................................................33
5.2.2.1 Accessory components for operating point setting.......................................33
5.2.3 Further welding parameters .........................................................................................34
5.2.4 MIG/MAG functional sequences / operating modes.....................................................35
5.2.4.1 Explanation of signs and functions ...............................................................35
5.3 MMA welding ...............................................................................................................................38
5.3.1 Connecting the electrode holder and workpiece lead..................................................39
5.3.2 Welding task selection..................................................................................................40
5.3.3 Arcforce........................................................................................................................40
5.3.4 Hotstart.........................................................................................................................40
5.3.5 Antistick........................................................................................................................40
5.3.6 Air arc gouging .............................................................................................................41
5.3.6.1 Connection....................................................................................................41