Excel Tire Gauge SC05SS/VAC User manual

SC05SS/VAC
Manual
E cel
215 Jefferson Blvd, Warwick, RI 02888
[phone] [phone]
www.exceltiregauge.com
Air/Vac Combo

E cel
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone]
22
Table of Contents
IMPORTANT SAFETY INFORMATION � � � � � � � � � � � � � � � � � � � � 3
DIMENSIONS � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
TECHNICAL SPECIFICATIONS � � � � � � � � � � � � � � � � � � � � � � � � � 6
SITE PREPARATION� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
INSTALLATION � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
COMPONENTS� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
ZW500D2 SPECIFICATIONS � � � � � � � � � � � � � � � � � � � � � � � � � � 19
HI FLOW TRUCK COMPRESSOR � � � � � � � � � � � � � � � � � � � � � � � 20
ELECTRONIC HEAD � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 22
OPERATING INSTRUCTIONS � � � � � � � � � � � � � � � � � � � � � � � � � 23
WIRING DIAGRAMS � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 24
TROUBLESHOOTING� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 26
WARRANTY � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 27
APPENDIX A - CREDIT CARD ONLY VACUUM � � � � � � � � � � � � � � 28

E cel
SC05SS/Vac Manual
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone] 33
IMPORTANT SAFETY INFORMATION
1. Read all instructions.
2. Care must be taken as burns can occur from touching hot parts.
3. Do not operate equipment with a damaged cord or if equipment has been
dropped or damaged - utility must have been examined by a qualified service
person.
4. To reduce the risk of fire, do not operate equipment in the vicinity of open
containers of flammable liquids (gasoline).
5. Keep hair, loose clothing, fingers, and all parts of body away from moving parts.
6. To reduce risk of electric shock, disconnect power from machine before
servicing.
7. Use only as described in this manual. Use only manufacturer’s recommended
attachments.
“SAVE THESE INSTRUCTIONS”

E cel
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone]
44
DIMENSIONS

E cel
SC05SS/Vac Manual
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone] 55
Air/VAC

E cel
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone]
66
TECHNICAL SPECIFICATIONS
SC05SS
NO COMPRESSOR
SC05SS
ZW500D2-30/7Y(3)
SC05SS HIGH FLOW
TRUCK COMPRESSOR
Electrical
Requirement
110 VAC +/- 10% 110 VAC +/- 10% 110 VAC +/- 10%
Electrical
Frequency
60Hz 60Hz 60Hz
Electrical
Consumption
3 AMPS 13 AMPS 21 AMPS
Recommended
Circuit Breaker
20 A - Class C 20 A - Class C 30 Amp - Class C
Air Pressure
Default Setting
35 PSI 35 PSI 35 PSI
Air Calibration
Range
4 - 80 PSI 4 - 80 PSI 4 - 120 PSI
Average Air
Flow
Dependant on
connected air supply
3.4 - 2.5 CFM 5.3 - 4.2 CFM
Max Pressure
Output
80 PSI 80 PSI 120 PSI
Operational
Temp Range
*with Optional
Heater
-30 ° - 140 °F -30 ° - 140 °F -30 ° - 140 °F
Air Relative
Humidity w/o
Condensation
0 - 95% 0 - 95% 0 - 95 %
Weight 90 lbs 110 lbs 125 lbs
THE MOST COMMON APPLICATION OF THIS UNIT IS TO CALIBRATE TIRES

E cel
SC05SS/Vac Manual
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone] 77
SITE PREPARATION
**IMPORTANT NOTES**
- DO NOT install this equipment where its use cannot be observed and/or
supervised. Unobserved equipment invites vandalism and theft.
- If installing on a raised curb/walkway, Excel Tire Gauge, LLC, recommends that the
curb/walkway cannot be more that 6 inches in height and the unit must be
installed no more than 10 inches away from the curb/walkway in order to meet
ADA compliance.
- The Excel equipment must be installed to meet all federal and local regulations,
inclusive of electrical, zoning, and applicable ADA standards.
Excel Tire Gauge, LLC. recommends units to be mounted on a 30” X 30” X 6” concrete
pad constructed to not create a trip hazard and in compliance with ADA standards.
Utility Requirements:
Refer to electrical specification information on specific machine
installation requirements.
Water Option:
- Water line for water service units equipped with ¼” FPT connection
- Use city water line pressure only
- Install a ¼” Ball valve prior to connecting water line to the machine water line

E cel
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone]
88
UNPACKING
Immediately inspect your unit for concealed loss or damage, which occurred in
transit. If any such condition is found contact the carrier’s agent and file a claim
immediately. There is a specific time limit for requesting a claim.
Excel strongly recommends that you save the original factory packaging. For some
models warranty service requires that you return the unit to the factory via UPS. Factory
packaging should prevent damage in shipment. If you require new packaging contact
the factory.
INSTALLATION CHECK LIST:
1. Prepare site in accordance with Site Preparation
2. Install proper electrical service a per the National Electrical & Local Codes
3. Run supply line (water) if needed
4. Mount unit
5. Connect electricity and/or water
6. Check operation. Pre-set pressure and connect hose chuck to the tire
**Warning**
This equipment incorporates parts such as switches, motors, or the like that tend to
produce arcs or sparks that can cause an explosion. When located in gasoline-dispensing
and service stations, install and use at least 20 feet (6m) horizontally from the exterior
enclosure of any dispensing pump and at least 18 inches (450mm) above a driveway or
ground level.

E cel
SC05SS/Vac Manual
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone] 99
ELECTRICAL CONNECTIONS & GROUNDING
This product should be connected to a grounded, metallic, permanent wiring
system or an equipment grounding terminal lead on the product. Each air tower should
have a dedicated GFCI protected branch circuit as below. Improperly sized circuits risk
compressor damage.
SC05SS 1 HP requires a GFCI protected 110 volt 20 amp dedicated circuit at the
installation location.
SC05SS HIGH OUTPUT (Truck unit) requires a GFCI protected 110 volt 30 amp
dedicated circuit at the installation location. Consult the National Electrical Code and
local autorities having jurisdiction for appropriate guidance.
1. Open lower side panel by removing all screws
(Tamper proof T27 bit required)
2. Ensure the air tower is plumb and level
3. Bolt unit to the concrete base
4. Two 7/8” knockouts are provided in the rear of unit to accept 1/2” electrical
fittings
5. Connect the power wires
a. Connect Phase (hot/black wire) to phase on power source
b. Connect Neutral (white wire) to neutral on power source
c. Connect ground wire (green wire) to ground on power source
6. Turn breaker inside the store on

E cel
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone]
1010
BASE PLATE DIMENSIONS
SECURING THE CABINET
The construction of a concrete base is recommended whenever possible.
The following schematic drawing shows the correct position of the bolt
holes and the distance between them.
Water Option: Water ball valve must be installed. Use 1/4” water pipe/tubing.

E cel
SC05SS/Vac Manual
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone] 1111
PREFERRED ANCHORS:
1/2” WEDGE ANCHOR BOLTS
SC05SS
BASE PLATE
RECOMMENDED ANCHORS:
Red Head Model # 11020
Internet # 100151116
Store Sku # 703131
1/2 in. x 4-1/4 in. Steel Hex-Nut-Head
Concrete Wedge Anchors (10-Pack)
Red Head Model # 11020
10-Pack 1/2 in. x 4-1/4 in.
Wedge Anchors
Item # 55603

E cel
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone]
1212
INSTALLATION
WEDGE ANCHOR INSTALLATION INSTRUCTIONS

E cel
SC05SS/Vac Manual
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone] 1313
TYPICAL INSTALLATION
Remove lower side access panel with a T27 Tamperproof security bit. If unit is
equipped with a vault, remove coin box and vault base plate to expose the two front
3/4” mounting holes.
Place unit of template in its intended location. Mark the locations of the four 3/4”
mounting holes onto the concrete base. Drill four 1/2” Diameter holes with a hammer
drill and masonary bit in the marked locations to accept the wedge anchors bolts.
Shimming in between the concrete base and the base plate with 1/2” fender washers
may by necessary to plumb and level the air machine if the concrete base is not level.
Install wedge anchors bolts, place the air machine onto the bolts, and secure the air
machine to the concrete base.

E cel
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone]
1414
COMPONENTS
50000372
Digital Control Gauge
SR50
Solid State Relay
I20A
20amp
BREAKER
1 HP unit
I32A
32amp
BREAKER
HO unit
(Truck)
IASSET
Quick Connect
Terminal Block Set
P100
Electronic
Relief Valve

E cel
SC05SS/Vac Manual
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone] 1515
02-90515
GSE Compressor
29050900
Excel Compressor
Start Capacitor
3CC12
Compressor
Isolation Mount

E cel
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone]
1616
400152
Heater
Thermostat
SCXFAN
Heater
Fan
OSF 1310
Heater

E cel
SC05SS/Vac Manual
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone] 1717
EXHAUST FAN OPTION
UF80A12-BWHR
Exhaust Fan
6UED4
Fan Switch

E cel
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone]
1818
VAL6336
Excel Vac Motor
VAC10HOSE156
15 FT Vacuum Hose
VAC10CLAW
Vac Claw
with Adapter
VAC FILTER KIT
Cloth Filter, Sping
and Mold Housing

E cel
SC05SS/Vac Manual
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone] 1919
ZW500D2 SPECIFICATIONS
High Flow Compressor
Open Flow 4.4 CFM (125 LPM)
Max. Pressure 100 PSI (7 bar)
Input Power/Current <600 W / <5.4A
Voltage/Frequency 115V / 60 HZ
Sound Level 68< dbA (@ 1met)
Termal Protection 257<5% °F / (125<5% °C)
Restart Pressure 100 PSI (7 bar)
Insulation Class B
Net Weight 16.5 Ib (7.5 kg)
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~

E cel
215 Jefferson Blvd, Warwick, RI 02888
[phone] www.exceltiregauge.com
[phone]
2020
HI FLOW TRUCK COMPRESSOR
SPECIFICATION
6.40 CFM @ 40 PSI
5.30 CFM @ 90 PSI
- Ultra Quiet & Oil-Free Air Compressor Pump/Motor is designed to be one of the quietest
in the industry having only 70 decibels of sound.
- The Ultra Quiet Air Compressor Motors have been designed to increase duty cycle and
allow for longer continuous run times.
- These motors are engineered to dissipate the heat better which allows for a cooler
operation reducing wear and increasing life before service.
- The motor has a new valve plate design made with Swedish reed valves which improves
air flow, reduces wear and decrease the sound level.
- The powerful 2.0 HP motor operates at only 1680 RPM creating less noise and less wear.
- The Oil-Free Dual Piston Pump System is engineered for high performance and
durability.
Features:
* Ultra Quiet - Only 70 decibels
* Oil-Free Pump – Cleaner air for better tool operation
Less maintenance and Costs
* Thermal Overload Protector
* 150 PSI Maximum Pressure
* 110v / 60 hz
* Low Amp Draw - 15 Amps
* 40 pounds
* L (12.4”) x W (6.1”) x H (11.7”)
* Comes complete with - Capacitor, Air Filter and (4) Shock Struts
* ETL
* 1 Year Limited Warranty
The pump/motor has a Oil-Free Dual Piston pump designed to have a life cycle of 3000
plus hours before repair