Exmark VANTAGE VT541KA363 User manual

V ANTAGET T
TM M M
ModelNo.VT541KA363—SerialNo.312000000andUp
Picturebelowmaynotreectactualproduct.
PartNo.4500-977Rev.A

OrderingReplacementParts
Toorderreplacementparts,pleasesupplythepartnumber,
thequantity,andthedescriptionofeachpartdesired.
UnderstandingReferenceNumbers
Eachidentiedpartinanillustrationhasareference
number.Thereferencenumberforapartalsoappearsin
thepartslist,alongwithotherinformationaboutthepart.
Thiscatalogusestwospecialreferencenumberformats,
onetoindicatepartsinaserviceassemblyandanotherto
indicatethequantityofagivenpartinanillustration.
ServiceAssemblyReferenceNumbers
Partsinserviceassemblieshavereferencenumbersinthe
forma:b.Thearepresentsthereferencenumberofthe
entireserviceassemblyandthebrepresentsasequential
numberuniquetoeachpartwithintheserviceassembly.
Forexample,awheelassemblymightbeidentiedby
referencenumber6,thetireby6:1,thevalveby6:2,and
thewheelby6:3.Whenyouordertheassemblyidentied
byreferencenumber6,youreceiveallpartsidentiedby
referencenumbers6:1,6:2,and6:3.However,youmay
alsoorderanypartindividually.Referencenumbersofthis
typeappearinillustrationandinpartslists.
ReferenceNumbersIndicatingQuantity
Inanillustration,ifareferencenumberindicatesmorethan
onepart,thereferencenumberhastheformnXy.Then
representsthequantityofthepart,theXisthemultiplication
symbol,andtheyrepresentsthereferencenumber.
Forexample,inanillustration,thereferencenumber2X37
meansthattwoofthepartsidentiedbyreferencenumber
37areindicated.
ListofAbbreviations
AR:asrequired
ASM:assembly
BBC:bladebrakecontrol
BHTF:buttonheadthreadforming
CARR:carriage
CCW:counterclockwise
CW:clockwise
DEG:degrees
DPA:DualPointAdjustment
ECM:electroniccontrolmodule
EXT:external
FH:athead
GA:gauge
HD:heavy-duty
HF:hexange
HH:hexhead
HHF:hexheadange
HHFTF:hexheadangethread
forming
HJ:hexjam
HLH:hexlaghead
HOC:height-of-cut
HSBH:hexsocketbuttonhead
HSFH:hexsocketathead
HSH:hexsockethead
HWH:hexwasherhead
HWHTF:hexwasherheadthread
forming
HYD:hydraulic
LH:lefthand
LP:LiquidPropane
NI:nyloninsert
NPTF:nationalpipethreadne
PFH:phillipsathead
PPH:phillipspanhead
PPHTF:phillipspanheadthread
forming
PRH:phillipsroundhead
PTH:phillipstrusshead
PTO:power-take-off
RH:righthand
ROPS:roll-overprotectionsystem
RRB:rearrollerbrush
SFH:slottedllisterhead
SHH:slottedhexhead
SHWH:slottedhexwasherhead
SPH:slottedpanhead
SQH:squarehead
SRH:slottedroundhead
STD:standard
TAP:selftapping
TTH:torxtrusshead
TouchUpPaint
Exmarkblacktouchupspraypaint–glossblack.
Exmarkredtouchuppaint(spraypaint–P/N1-850337-.6ozliquidbottle–P/N103-9140).
©2011—ExmarkMfg.Co.,Inc.
IndustrialParkBox808
Beatrice,NE683102
Contactusatwww.Exmark.com.
PrintedintheUSA.
AllRightsReserved

If your Exmark dealer does not have the
Exmark part in stock, Exmark will get the parts
to the dealer the next business day or the part
will be FREE Guaranteed!! (Some restrictions
apply. See your participating Exmark Dealer for
details.)
Contents
CompleteDeckAssembly....................................................................................4
DeckAssembly.............................................................................................5
DeckW/DecalsAssemblyNo.116-3662.......................................................................6
IdlerArmAssemblyNo.116-3680.............................................................................7
MainFrameAssembly.......................................................................................8
ControlTowerWithDecalsAssemblyNo.116-6323.............................................................9
WheelandBearingAssemblyNo.112-3810...................................................................10
ParkBrakeAssembly......................................................................................11
BrakeLinkageAssemblyNo.116-4166.......................................................................12
DeckLiftAssembly.........................................................................................13
HeightofCutLinkAssemblyNo.116-3975....................................................................15
PlatformAssembly.........................................................................................16
CushionAssemblyNo.116-1803............................................................................17
PlatformAssemblyNo.116-3523............................................................................18
GroundDriveAssembly....................................................................................19
PumpIdlerAssemblyNo.117-7685..........................................................................21
ControlAssembly..........................................................................................22
VerticalAdjustLinkAssemblyNo.116-4210...................................................................23
LHTrackingControlLinkageAssemblyNo.116-4213...........................................................24
RHTrackingControlLinkageAssemblyNo.116-4214..........................................................25
EngineAssembly..........................................................................................26
FuelT ankMountingAssembly...............................................................................27
FuelT ankAssemblyNo.116-4577...........................................................................28
ElectricalAssembly........................................................................................29
3

CompleteDeckAssembly
Ref.PartNumberQty.Description
1116-43011ASM,DeckComplete363
4500-977A4U2

DeckAssembly
Ref.PartNumberQty.Description
1116-36621DeckASM-36
2116-4244-011Bafe-Dogleg
33230-162Bolt-Carriage5/16-18X7/8
43230-182Bolt-Carriage5/16-18X5/8
5104-83004Nut-Nyloc5/16-18Flg
6116-36801IdlerArmASM-
7116-01331Extension-Spring
8116-33442ASM-CutterHsgWith
Bearings
8:2116-07202Bearing-Ball
8:3116-33121Spacer-Bearing
9116-33422ASM-SpindleAndSeal■
10103-63822Blade,Solid18.0(.94Hole)
10103-63872Blade,LowLift18.0(.94
Hole)
10103-63922Blade,Mulch18.0(.94Hole)
●
10103-63972*obs*Blade,Extreme18.0
(.94Hole)
10103-64022Blade-Notched
11103-30372Bushing,Splined
12109-92202Screw-Sems1/2-20X2.19
13116-12862Guard,BearingT op.989
Ref.PartNumberQty.Description
14109-665821Nut-Nyloc3/8-16Flg
15116-06752Sheave,BladeDrive6.50■
16104-07532Nut-Hex3/4-16FlgSpecial
173231-51Bolt-Carriage3/8-16X13/4
1843-09401Spacer
1993-16221Pulley-Idler
20109-28721Spacer-Pulley
21116-35921Pulley-Idler
223231-311Bolt-Carriage3/8-16X21/2
23103-29161Guard-Top
24116-3675-011Push-Tower,LH36
25116-46741PushTower-RH36,W/Decal
25:21-3035081Decal-Warning,Discharge
26116-37031Belt-V
27116-15021Bolt-CarriageShoulder
3/8-16X31/2
28116-42301Chute-DischargeASM
28:1109-27381Chute,Discharge
28:2116-4229-011Bracket-Chute,Discharge
28:33231-223Bolt-Carriage3/8-16X1
28:4109-66583Nut-Nyloc3/8-16Flg
293231-286Bolt-Carriage3/8-16X11/4
●Requiresinstallationofmulchkitforpropermulching.SeeyourExmarkdealerfordetails.
■ApplyMobilHTSgrease(P/N103-52171.5ozpacket)(orafood-gradeanti-seize).Seeoperator smanualforlocations.
U2B354500-977A

DeckW/DecalsAssemblyNo.116-3662
Ref.PartNumberQty.Description
21-4030052Decal-Danger
3109-31481Decal,BoltTorque
4116-42981Decal-BeltRouting36
5116-46951Decal-Ultracut36Series3
4500-977A6U2B4

IdlerArmAssemblyNo.116-3680
Ref.PartNumberQty.Description
2106-71592O-Ring
332120-102Ring-Retaining
4103-35042Bearing-Spherical
5103-35061Seal-SingleLip
6103-35051Seal-DoubleLip
U2B574500-977A

MainFrameAssembly
Ref.PartNumberQty.Description
1116-4650-011FrameASM
21-8110102Plug
3116-63231ControlTowerASM
4108-37424Screw-HHFlg3/8-16X2
598-88954Spacer
6104-83014Nut-Nyloc3/8-16Flg
71-5435094Cone-BearingTapered
Roller
81-5435112Seal-Grease
9103-8618-012Fork-Caster
101-6335086Washer-SpringDisc
113296-512Nut-Nyloc3/4-10
12103-48822Cap-Grease
Ref.PartNumberQty.Description
13112-38102Wheel/TireAndBearing
ASM
14119-02301MuferGuardASM
14:2106-55171Decal-Warning,HotSurface
15119-7303-012Bracket-Mounting,Guard
163231-314Bolt-Carriage3/8-16X21/2
1732128-214Nut-3/8-16FlangedSide
Lock
182412-871Clamp-Cable
19321-41Screw-HH1/4-20X3/4
20104-72011Nut-Nyloc1/4-20Flg
22116-42681Decal-VantageLogo
2632180-0402Clip-Harness
4500-977A8A2

ControlTowerWithDecalsAssemblyNo.116-6323
Ref.PartNumberQty.Description
2116-46481Decal-ControlPanel
3116-18871Decal-MotionControl
4116-46471Decal-Warning
5116-42691Decal-LHPanel
6116-19091Decal-RHPanel
7116-42711Decal-ServiceAid
8116-42701Decal-HeightOfCut
9116-32671Decal-Fuse
A2A194500-977A

WheelandBearingAssemblyNo.112-3810
Ref.PartNumberQty.Description
11WheelAndBearingASM●
1:11-6335852Bearing-Cone,T aper
1:2103-00632Seal-Caster
1:3103-30512Spacer-Nut■
1:4103-31571Axle-Caster
1:5110-99651WheelAndTireASM
2103-27682Guard-Seal
33296-451Nut-Lock,NI
4325-201Screw-HH
●Notservicedseparately
■UsePro-Lock,NutType(P/N1-840022,.5mltube)onspacernut
4500-977A10A2A2