EZ STAK HDR-32-25-18-100 User manual

USER GUIDE
500LBS Heavy-Duty Removable Drawer

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PREFACE
We understand the time and convenience is very valuable for Service Fleet Managers and Heavy
Duty (500lb) Service Body Drawers continue to pose challenges as drawers are not removable
with respect to the Cabinet, making it time consuming to install the Unit, cleaning the drawers
etc. To counter this problem, EZ STAK has come up with a unique solution, which makes the
drawers removable while still using the 500lb ball-bearing slides. So, in addition to the
Expandable top, you can also take the drawers out, making installation and cleaning easier.
Corrections or recommendations for improvement of this manual should be addressed to:
EZ STAK INC.
20400 Old Rome State Road
Watertown, NY 13601
P: 315.595.3300
E: [email protected]

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Table of Contents
Before you get started.................................................................................................................... 4
General Information, Caution and Warning............................................................................... 4
Tools, PPE, and Fasteners required ............................................................................................ 4
Inside the Package ...................................................................................................................... 4
Know your product ......................................................................................................................... 5
500 lb. removable drawers’ features.......................................................................................... 5
Product numbers and Drawers configuration ............................................................................ 5
Sample Product Drawing for Reference: .................................................................................... 6
Installation Instructions .................................................................................................................. 7
Operation Instructions.................................................................................................................... 9
To open drawers ......................................................................................................................... 9
To close drawers ......................................................................................................................... 9
To remove drawers..................................................................................................................... 9
To reattach the drawers ............................................................................................................. 9
Maintenance Instructions............................................................................................................. 10
Warranty....................................................................................................................................... 10
Warranty Guidelines:................................................................................................................ 10
Disclaimer:................................................................................................................................. 11

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Before you get started
General Information, Caution and Warning
•To reduce the risk of injury, read and heed all warnings and instructions.
•Always use safety precautions, maintain a clean, well-organized workspace.
•Use personal protective equipment while unpacking, installing, operating & maintaining
the product.
•Never take the drawer out when filled beyond 51 lb for product and operator’s safety.
Unload the items first and then take out the drawer.
•If you are unsure at any point during your interaction with the product, contact EZ STAK
INC. customer care at the contact details provided in this document.
Tools, PPE, and Fasteners required
•Socket and Ratchet –7/16, with extension.
•Philips-Head Screwdriver set.
•Safety gloves
•Safety shoes
•1/4" Self Tapping Screws (12 Nos.)
•Washer, Flat, 1/4'' Dia., 3/4'' OD, (12 Nos.)
Note: PPE mentioned above are the minimum requirement, customers are advised to use
proper PPE as they believe are required for Installation, Operation and Maintenance of this
product.
Inside the Package
•500 lb. removable drawer configuration as opted, Qty-as purchased.
•Additional items (Rubber Mats, Dividers) as opted.
•User Guide

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Know your product
500 lb. removable drawers’ features
•Removable drawers for ease of installation and cleaning
•Drawers with Proprietary slam latch and made for one hand operation
•Adjustable dividers
•Premium 500lb drawer slides
•Vehicular derating of these 500lb slides is nearly 318lb each pair so load the drawers
cautiously.
•Expandable top for secure installation and more storage space
•Additional options are Rubber mats and Dividers.
Product numbers and Drawers configuration
PART NUMBER
DIMENSIONS (H - W -
D) INCHES
WEIGHT
(lb)
DRAWER CONFIGURATION
HDR-32-25-18-100
32-25-18
154
3 - 4", 2 - 5", 1 - 7" HIGH DRAWERS
HDR-33-18-16-100
33-18-16
119
3 - 4", 2 - 5", 1 - 7" HIGH DRAWERS
HDR-33-26-16-100
33-26-16
147
3 - 4", 2 - 5", 1 - 7" HIGH DRAWERS
HDR-43.5-14-18-100
43.5-14-18
155
5 - 4", 2 - 6", 1 - 8" HIGH DRAWERS
HDR-43.5-18-18-100
43.5-18-18
175
5 - 4", 2 - 6", 1 - 8" HIGH DRAWERS
HDR-43.5-28-18-100
43.5-28-18
219
5 - 4", 2 - 6", 1 - 8" HIGH DRAWERS
HDR-W-32-25-18-100
32-25-18
146
3 - 4", 2 - 5", 1 - 7" HIGH DRAWERS
HDR-W-33-18-16-100
33-18-16
112
3 - 4", 2 - 5", 1 - 7" HIGH DRAWERS
HDR-W-33-26-16-100
33-26-16
136
3 - 4", 2 - 5", 1 - 7" HIGH DRAWERS
Note:
HDR-W, signifies the units which have a cutout (15.5” H X 2.5” D) made to accommodate for the
Wheel wells.

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Sample Product Drawing for Reference:

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Installation Instructions
1. Remove screws on both sides of the bottom 2 drawers and take the drawers out.
2. Align unit in position and use ¼” self-drilling screws and washers to fasten the unit to
the floor.
Ensure screws will not damage fuel tank, fuel lines, brake lines, wiring, etc.
USE
PPE

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3. Put back the drawers and fasten screws on both sides of drawer.
4. Expand the adjustable top panels by loosening the bolts in the slots and use ¼” self-
drilling screws to fasten them to the wall using the mounting holes in the panels.
Retighten the bolts in slots to secure the panels. Do it both sides of the unit.
Ensure screws will not damage fuel tank, fuel lines, brake lines, wiring, etc.

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Operation Instructions
To open drawers
Push up the black latch handle underside the drawer handle and open the drawer.
To close drawers
Completely push the drawer inside the cabinet until you hear both latches on each side
click, indicating that the drawer is secured.
Be cautious while closing the drawers, operate with one hand
while keeping the other hand clear.
To remove drawers
1. Fully open the drawer.
2. Remove screws on both sides of the drawer (as explained in installation instructions).
3. Lift up and remove the drawer.
Note: Never take out the drawer when filled beyond 51lb for product and operator’s
safety, unload the items first and then take it out to ensure safe operation.
To reattach the drawers
1. Fully pull out the drawer mounting brackets.
2. Place the back side of the drawer onto the mounting bracket first and lay down the
front side of the drawer so that locking lugs on the bracket are engaged with the
drawer.
3. Fasten screws on both sides of the drawer.

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Maintenance Instructions
Your product is maintenance free, however regular cleaning of product and occasional
lubrication of slides can maintain great experience with the product.
Warranty
Warranty Guidelines:
Limited Lifetime Warranty
Congratulations on your purchase with EZ STAK! For over 10 years, EZ STAK has been the industry
leader in mobile space systems. Today we continue to maintain our excellent reputation because
we only ship products that meet our strict standards for workmanship and quality. That means
that we still make our products in North America and will never compromise our standards for
quality. As a result, we feel fully confident in offering our customers a limited lifetime warranty
on our products.
What the Warranty Covers
EZ STAK products are warrantied to the original owner against defects in manufacturing,
materials and workmanship for the lifetime of the product. If a product fails due to a defect, we
will provide replacement parts, repair, or replace it, at our discretion.
Period of Coverage
EZ STAK products are warrantied for the lifetime of the product under the original owner: from
the purchase date until the day they are taken out of service. For as long as you own the EZ STAK
product, it is covered by our warranty.
What the Warranty Does Not Cover
This warranty does not cover damage caused by accident, alteration, improper care, improper
installation, negligence, misuse, abuse, corrosion, normal wear and tear of moving parts, or the
natural fading of colors over extended time and use. This warranty does not cover transportation
to the dealer or manufacturer to get warranty service, loss of time, loss of use, or other incidental
damages. This warranty does not cover consequential damages (the cost of repairing or replacing
other property which is damaged if this product does not work properly). Items not
manufactured by EZ STAK, such as slides and locking mechanisms, are covered for a period of one
year from the date of the original purchase.
The warranty also does not cover any damage caused directly or indirectly by such events as
accidents, civil commotions, fires, floods, earthquakes, hurricanes, tornadoes, or any other
natural disasters.