Fastwel CPC308 User manual

CPC308
PC/104-Plus Intel Atom N450/D510
Processor Module
User Manual
Ver. 0.4
December 2013
The product described in this manual is compliant
with all related CE standards.

CPC308 Processor Module
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Product Title: CPC308
Document name: CPC308 User Manual
Manual version: 0.4
Copyright © 2012, 2013 Fastwel Co. Ltd. All rights reserved.
Revision Record
Rev. Index
Brief Description
Product Index
Date
001
Initial version
CPC308
June 2012
001a
Partially corrected text
CPC308
February 2013
001b
Multiple text corrections
CPC308
March 2013
001c
ACS00041 accessory was excluded from the table 1-3, ACS00051
accessory was added to the table 1-3, purpose of contacts in ХР1
connector (table 3-4) was changed, section 7 was updated, errors were
eliminated.
CPC308
December 2013
0.4
Adjustment of subsection 2.3 Operating conditions.
CPC308
December 2013
Contact Information
Fastwel Co. Ltd
Fastwel Corporation US
Address:
108 Profsoyuznaya st.,
Moscow 117437,
Russian Federation
55 Washington St. #310
Brooklyn, New York 11201
USA
Tel.:
[phone]
[phone]
Fax:
[phone]
[phone]
Toll free:
[phone] (1-877-RURUGGED)
E-mail:
[email protected]
Web:
http://www.fastwel.com/

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Contents
Contents...................................................................................................................................................................3
List of Tables............................................................................................................................................................5
List of Figures .......................................................................................................................................................... 6
Trademarks..............................................................................................................................................................7
Ownership Rights.....................................................................................................................................................7
Safety Requirements ...............................................................................................................................................8
High Voltage Safety Rules............................................................................................................................8
Board Handling Instructions.......................................................................................................................... 8
General Board Operation Rules...............................................................................................................................9
The Manufacturer's Guarantees ..............................................................................................................................9
1Introduction.......................................................................................................................................... 11
1.1 The Purpose of the Product........................................................................................................................ 11
1.2 Hardware Versions, Package Contents, Ordering Information ................................................................... 12
1.2.1 Hardware Versions, Ordering Information.................................................................................. 12
1.2.2 Package Contents ..................................................................................................................... 13
1.2.3 Additional Accessories............................................................................................................... 13
2Specifications ...................................................................................................................................... 14
2.1 Functional Structure of the Module............................................................................................................. 14
2.2 Module Power Supply................................................................................................................................. 15
2.3 Operating Conditions.................................................................................................................................. 16
2.4 Mechanical Characteristics......................................................................................................................... 16
2.5 Weight and Dimensions.............................................................................................................................. 16
2.6 MTBF:......................................................................................................................................................... 18
3The Module Structure and Functioning ............................................................................................ 19
3.1 Block Diagram of the Module...................................................................................................................... 19
3.2 The Module Main Elements Layout ............................................................................................................ 20
3.3 Operation Features of Functional Units...................................................................................................... 22
3.4 Module Interfaces and Connectors............................................................................................................. 24
3.4.1 PC/104-Plus Connectors ........................................................................................................... 24
3.4.2 Graphics Controller.................................................................................................................... 29
3.4.3 Audio Interface........................................................................................................................... 31
3.4.4 Serial Interfaces......................................................................................................................... 32
3.4.5 USB Interfaces........................................................................................................................... 36
3.4.6 Gigabit Ethernet Interface.......................................................................................................... 36
3.4.7 SerialATA Interface.................................................................................................................... 37
3.4.8 CompactFlash Connector.......................................................................................................... 38
3.4.9 PS/2 Keyboard/Mouse Interface................................................................................................ 40
3.4.10 Power Connector....................................................................................................................... 40
3.4.11 Discrete Input/Output Port ......................................................................................................... 41
3.4.12 External LEDs Connector (XP22) .............................................................................................. 43
3.4.13 Optically Isolated External Reset Input...................................................................................... 44
3.4.14 System Reset Connector........................................................................................................... 45
3.5 LED Indicators............................................................................................................................................ 45
3.6 Watchdog Timers........................................................................................................................................ 46
3.7 The Module Address Space ....................................................................................................................... 46
3.7.1 Distribution of the Memory Address Space................................................................................ 46
3.7.2 The Module Input/Output Address Space Distribution............................................................... 47
3.7.3 Interrupt Lines Distribution......................................................................................................... 48

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4CPC308 Module Installation ............................................................................................................... 49
4.1 Safety Requirements.................................................................................................................................. 49
4.2 Possible Heat Removal Methods................................................................................................................ 50
4.3 The Procedure of CPC308 Installation ....................................................................................................... 50
4.4 The Procedure of the Module Dismounting ................................................................................................ 52
4.5 Installing Peripheral Devices onto the CPC308 Module ............................................................................. 52
4.5.1 Installing CompactFlash Memory Cards.................................................................................... 52
4.5.2 Connecting USB Devices........................................................................................................... 52
4.5.3 Battery Replacement ................................................................................................................. 53
4.5.4 Installing PC/104 and PC/104-Plus Expansion Modules............................................................ 53
5Configuring CPC308............................................................................................................................ 54
5.1 Selection of Buffers Power Voltage on the PCI Bus of PC/104-Plus Modules............................................ 54
5.2 Selecting TFT Panel Power Voltage........................................................................................................... 54
5.3 Restoring Factory CMOS Settings (Clear CMOS)...................................................................................... 55
5.4 BIOS Update............................................................................................................................................... 55
6CPC308 Programming ........................................................................................................................ 57
6.1 Work with WDT1 Watchdog Timer.............................................................................................................. 57
6.2 Work with WDT2 Watchdog Timer.............................................................................................................. 58
6.3 User LEDs Control: LED1, LED2................................................................................................................ 59
6.4 Discrete Input/Output Port Programming.................................................................................................... 59
7Phoenix® BIOS .................................................................................................................................... 61
7.1 Starting BIOS Setup Software .................................................................................................................... 61
7.2 Main............................................................................................................................................................ 62
7.2.1 IDE Primary/Master.................................................................................................................... 62
7.2.2 SATA Port 1 –Port 3 ................................................................................................................. 63
7.2.3 Memory Cache .......................................................................................................................... 64
7.2.4 Boot Features............................................................................................................................ 65
7.3 Advanced.................................................................................................................................................... 66
7.3.1 PnP Configuration...................................................................................................................... 67
7.3.2 Console Redirection................................................................................................................... 68
7.3.3 I/O Device Configuration............................................................................................................ 69
7.4 Intel............................................................................................................................................................. 70
7.4.1 CPU Control Sub-Menu............................................................................................................. 71
7.4.2 Video (Intel IGD) Control Sub-Menu.......................................................................................... 72
7.4.2.1 IGD –LCD Control Sub-Menu………………………………………………………………………73
7.4.3 ICH Control Sub-Menu............................................................................................................. 744
7.4.3.1 ICH USB Control Submenu…………………………………………………………………………75
7.5 Security..................................................................................................................................................... 766
7.6 Boot.......................................................................................................................................................... 777
7.7 Custom..................................................................................................................................................... 788
7.8 Exit............................................................................................................................................................ 799
8Transportation, Unpacking and Storage........................................................................................... 80
8.1 Transportation............................................................................................................................................. 80
8.2 Unpacking................................................................................................................................................... 80
8.3 Storage....................................................................................................................................................... 80
ACooler Development Recommendations........................................................................................ 811

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List of Tables
Table 1-1: Ordering information ........................................................................................................................................12
Table 1-2: Package contents.............................................................................................................................................13
Table 1-3: Additional accessories .....................................................................................................................................13
Table 2-1: Required Power Source Parameters................................................................................................................15
Table 2-2: The Module Weight and Sizes .........................................................................................................................16
Table 3-1: XS1 PC/104-ISA Connector Contacts Designation..........................................................................................25
Table 3-2: Electrical Characteristics of the ISA Interface Lines.........................................................................................27
Table 3-3: The purpose of the PC/104-PCI (XS4) Connector Contacts............................................................................28
Table 3-4: The Purpose of the VGA CRT (XP1) Connector Contacts...............................................................................30
Table 3-5: The Purpose of the LVDS (XP8) Connector Contacts......................................................................................30
Table 3-6: The Purpose of the Audio Connectors Contacts..............................................................................................32
Table 3-7: The Purposes of COM1/COM2 (XP3 and XP6) Connectors Contacts.............................................................33
Table 3-8: The Purposes of COM3 and COM4 Connectors (XP17 and XP18) Contacts..................................................33
Table 3-9: The Purposes of USB1-USB4 Connectors (XP4, XP5) Contacts.....................................................................36
Table 3-10: The Purposes of the Gigabit Ethernet (XP11) Connector Contacts ...............................................................37
Table 3-11: The Purposes of SATA Connectors (XP7 and XP10) Contacts.....................................................................37
Table 3-12: The Purposes of the CompactFlash (XP12) Connector Contacts..................................................................39
Table 3-13: The purposes of PS/2 (XP15) Connector Contacts........................................................................................40
Table 3-14: The Purposes of the XP12 Power Connector Contacts .................................................................................41
Table 3-15: Discrete Input/Output Port Line Parameters in Output Mode.........................................................................41
Table 3-16: Discrete Input/Output Port Line Parameters in Input Mode............................................................................42
Table 3-17: The Purposes of the XP24 Discrete Input/Output Port Connector Contacts ..................................................42
Table 3-18: Purposes of the XP22 External LEDs Connector Contacts............................................................................44
Table 3-19: The Purposes of LED Indicators ....................................................................................................................45
Table 3-20: Distribution of the Memory Address Space....................................................................................................46
Table 3-21: Distribution of the Input/Output Address Space .............................................................................................47
Table 3-22: Interruption Lines Distribution.........................................................................................................................48
Table 6-1: WDT1 Watchdog Timer Control Registers.......................................................................................................57
Table 6-2: WDT2 Watchdog Timer Control Registers.......................................................................................................58
Table 6-3: User Light Emitting Diode LED1 Control Register............................................................................................59
Table A-1: Threshold Temperature Values of the Module Switching to Reduced Capacity Mode ..................................811

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List of Figures
Fig. 1-1: CPC308 processor module ordering template 12
Fig. 2-1: Sizes and interface dimensions of the module (top view) 17
Fig. 2-2: Module sizes (side view) 18
Fig. 3-1: Block diagram of the module 19
Fig. 3-2: Layout of connectors and principal components on the TOP side 21
Fig. 3-3: Layout of connectors and principal components on the TOP side 22
Fig. 3-4: XS1 PC/104-ISA Connector Contacts 24
Fig. 3-5: PC/104-PCI (XS4) Connector Contacts 27
Fig. 3-6: VGA CRT (XP1) connector 29
Fig. 3-7: LVDS (XP8) Connector 30
Fig. 3-8: XP19 audio connector 31
Fig. 3-9: XP20 audio connector 31
Fig. 3-10: COM1/COM2 (XP3 and XP6) Connectors 33
Fig. 3-11: COM3 and COM4 ports connectors (XP17 and XP18) 33
Fig. 3-12 "Point-to-point" type connection of two devices through RS 422 interface 34
Fig. 3-13: Integration of several devices through the RS 485 interface 35
Fig. 3-14: USB1-USB4 connectors (XP4, XP5) 36
Fig. 3-15: Gigabit Ethernet (XP11) connector 36
Fig. 3-16: SATA connectors (XP7 and XP10) 37
Fig. 3-17: CompactFlash XP12 connector 38
Fig. 3-18: PS/2 (XP15) Connector 40
Fig. 3-19: XP25 power connector 41
Fig. 3-20: XP24 Discrete input/output port connector 42
Fig. 3-21: LEDs connection diagram 43
Fig. 3-22: XP22 External LEDs Connector 43
Fig. 3-23: XP21 optically isolated external reset input 44
Fig. 3-24: Diagram of the module discrete input optical isolation realization 45
Fig. 3-25: XP16 Reset Connector 45
Fig. 3-26: User LED indicators on CPC308 board 45
Fig. 3-27: Power indicator on CPC308 board 45
Fig. 4-1: Heat removal methods 50
Fig. 5-1: Status of the PCI VIO Selector (XP13) Switch Contacts 54
Fig. 5-2: TFT Digital Panel Power Voltage Switch 55
Fig. 7-1: Screen during module loading (POST) 61
Fig. 7-2: "Main" Tab Menu Screen 62
Fig. 7-3: “IDE Primary/Master” submenu screen 63
Fig. 7-4: "Memory Cache" submenu screen 64
Fig. 7-5: "Boot Features" submenu screen 65
Fig. 7-6: "Advanced" Tab Menu Screen 66
Fig. 7-7: "PnP Configuration" submenu screen 67
Fig. 7-8: "Console Redirection" submenu screen 68
Fig. 7-9: "I/O Device Configuration" submenu screen 69
Fig. 7-10: "Intel" Tab Menu Screen 70
Fig. 7-11: "CPU Control Sub-Menu" submenu screen 71
Fig. 7-12: "Video (Intel IGD) Control Sub-Menu" submenu screen 72
Fig. 7 13: IGD –LCD Control Sub-Menu Sub-Menu Screen 73
Fig. 7-14: "ICH Control SUB-Menu" submenu screen 744
Fig. 7-15: "ICH USB Control Sub-Menu" submenu screen 755
Fig. 7-16: "Security" Tab Menu Screen 766
Fig. 7-17: "Boot" Tab Menu Screen 777
Fig. 7-18: "Custom" Tab Menu Screen 788
Fig. 7-19: "Exit" Tab Menu Screen 799
Fig. A-1: Heat sink temperature as a function of the ambient temperature when using a radiator (ACS00035-01 kit) 811

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Trademarks
"Fastwel" logotype is a trademark belonging to Fastwel Group Co. Ltd., Moscow, Russian
Federation.
Besides, this document may contain names, corporate logotypes and trade marks being
registered trade marks; consequently, property rights to them belong to their respective legitimate
owners.
Ownership Rights
This document contains information being the property of Fastwel Group Co. Ltd. It can
neither be copied nor transferred with the utilization of known media nor be stored in data storage
and search systems without the prior written authorization of Fastwel Group Co. Ltd. To our best
knowledge, the data in this document does not contain errors. However, Fastwel Group Co. Ltd
cannot take responsibility for any inaccuracies and their consequences, as well as responsibility
arising as a result of utilization or application of any diagram, product or example cited in this
document. Fastwel Group Co. Ltd reserves the right to alter and update both this document and
the product presented therein at its own discretion without additional notification.

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Safety Requirements
This product of Fastwel Group Co. Ltd has been developed and tested with the purpose of
ensuring its compliance with electrical safety requirements. Its design provides long-term trouble-
free functioning. The product service life can be significantly shortened because of its incorrect
handling during unpacking and installation. Therefore, for your safety and ensuring of the correct
operation of the product you should adhere to the recommendations given below.
High Voltage Safety Rules
Any work with this device must be performed only by sufficiently skilled personnel.
Before installing the board into your system, make sure that the mains power supply is
disconnected. This is also true for the installation of expansion boards.
There is a serious hazard of electrocution in the process of the product installation, repair
and maintenance; therefore, always unplug the power cord during work performance. This is also
true for other power cables.
Board Handling Instructions
Electronic boards and their components are static sensitive. Therefore, special attention is
needed to ensure safety and normal operation while handling those devices.
Do not leave the board without protective package when it does not operate.
Always work with the board on static-safe workplaces if possible. If it is impossible, the
user must remove static charge from him/herself before touching the product with
his/her hands or tools. This is best done by touching a metal part of the system body.
It is especially important to observe precaution while replacing expansion boards,
jumpers, etc. Since there is a battery powering memory and real-time clock on the
board, do not put it on conductive surfaces, like antistatic carpets or sponges. They
may cause a short circuit and inflict damage to the battery and the board conductors,
as well as loss of real-time clock (RTC) data.

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General Board Operation Rules
To preserve the manufacturer's guarantee, the product must not be reworked or altered
in any way. Any alterations and improvements not authorized by Fastwel Group Co. Ltd
company, except those described in this Manual or obtained from the Fastwel Group
Co. Ltd technical support service in the form of a set of instructions describing their
performance cancel the guarantee.
This device must be only installed into and connected to systems meeting all
necessary technical and climatic requirements. This relates to the operating
temperatures range of the specific board design version. The temperature limitations of
the batteries installed on the board should be taken into account as well.
Please follow only the instructions of this Manual while performing all necessary
installation and configuring operations.
Keep original package to store the product in the future or to transport it in case of a
guarantee event. Should it become necessary to transport or store the board, pack it in
the same way it was packed upon receipt.
Take particular care during handling the product and its unpacking. Act in accordance
with the instructions of the above section and Chapter 8 Transportation, Unpacking and
Storage.
The Manufacturer's Guarantees
Guarantee Liabilities
The Manufacturer hereby guarantees the product conformity with the requirements of TU
4013-004-52415667-05 specifications, provided the Consumer abides by the conditions of
operation, transportation, storage, installation and assembly established by the accompanying
documents.
The Manufacturer hereby guarantees that the products supply thereby are free from defects
in workmanship and materials, provided operation and maintenance norms were observed during
the currently established guarantee period. The Manufacturer's obligation under this guarantee is
to repair or replace free of charge any defective electronic component being a part of a returned
product.
Products that broke down through the Manufacturer's fault during the guarantee period will
be repaired free of charge. Otherwise the Consumer will be invoiced as per the current labor
remuneration rates and expendable materials cost.
Liability Limitation Right
The Manufacturer shall not be liable for the damage inflicted to the Consumer's property
because of the product breakdown in the process of its utilization.
Guarantee Period
The guarantee period for the products made by the manufacturer company is 36 months
since the sale date (unless otherwise provided by the supply contract).
The guarantee period for the products made to special order is 60 months since the sale
date (unless otherwise provided by the supply contract).

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The warranty set forth above does not extend to and shall not apply to:
1. Products, including software, which have been repaired or altered by other than
Fastwel personnel, unless Buyer has properly altered or repaired the products in
accordance with procedures previously approved in writing by Fastwel.
2. Products, which have been subject to power supply reversal, misuse, neglect, accident,
or improper installation.
Returning a product for repair
1. Apply to Fastwel company or to any of the Fastwel's official representatives for the
Product Return Authorization.
2. Attach a failure inspection report with a product to be returned in the form, accepted by
customer, with a description of the failure circumstances and symptoms.
3. Carefully package the product in the antistatic bag, in which the product had been
supplied. Failure to package in antistatic material will VOID all warranties. Then
package the product in a safe container for shipping.
4. The customer pays for shipping the product to Fastwel or to an official Fastwel
representative or dealer.