Fervi t047/230v Operating instructions

USE AND
MAINTENANCE MANUAL
Milling Drilling Machine with tapping device
Art. T047/
230V
Art. T047/400V
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
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PREFACE
Please ensure you have read this manual before operation
TRANSLATION OF
THE ORIGINAL INSTRUCTIONS
Reading this instruction manual is required before operating any of the machinery. The
guarantee that the machine will function and perform properly is strictly dependent upon the
application of all the instructions contained in t
his manual.
Operator Qualifications
The workers responsible for the use of this machine must have all the necessary
information and instruction and should be given adequate training in relation to safety
regarding:
a)
Conditions of use for the equipmen
t;
b)
Foreseeable abnormal situations, pursuant to Article 73 of Legislative Decree
81/08.
We guarantee the Machine complies with the specifications and technical instructions
described in the Manual on the date of issuance and listed herein; On the other
hand,
the machine may also be subject to important technical changes in the future, without
the manual being updated.
Therefore, contact FERVI for information about modifications that may have been
implemented.
REV. 1
September 2013
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CONTENTS
1
INTRODUCTION
................................
................................
........................
5
2
GENERAL SAFETY WARNI
NGS
................................
................................
...
7
2.1
Gener
al safety rules for machine equipment
................................
..............................
7
2.2
Safety regulations regarding the electric system of machine
-
tools
..........................
10
2.3
Technical as
sistance
................................
................................
................................
10
2.4
Other provisions
................................
................................
................................
......
10
3
TECHNICAL SPECIFICAT
IONS
................................
................................
.
11
4
INTENDED USE AND DES
CRIPTION OF THE MACH
INE
.............................
12
4.1
Usage environment and support surface
................................
................................
..
12
4.2
Main units of the milling dril
ling machine
................................
................................
13
4.3
Identification plate
................................
................................
................................
..
14
4.4
Plates and pictograms
................................
................................
..............................
14
4.4.1
Plates on the side of the machine
................................
................................
............
14
4.4.2
Plates and pictograms
................................
................................
...........................
15
4.4.3
Spindle speed plates
................................
................................
.............................
17
4.5
Accessories supplied
................................
................................
................................
17
5
SWITCHES AND CONTROL
LEVERS
................................
..........................
18
5.1
Control button
s and indicator lights
................................
................................
.........
18
5.2
Commands for adjusting the speed of the spindle
................................
....................
20
5.3
Spider for vertical displacement of the spi
ndle
................................
........................
21
5.3.1
Graduated adjustment of the vertical displacement of the spindle
...............................
21
5.4
Adjusting the Work Table
................................
................................
.........................
22
5.4.1
Table height adjustment handle
................................
................................
..............
22
5.4.2
Handwheel for the longitudinal calibrated feed of the table
................................
.........
23
5.4.3
Handwheel for the transverse calibrated feed of the table
................................
..........
23
5.5
Adjusting the head
................................
................................
................................
...
24
5.5.
1
Head height adjustment handle
................................
................................
..............
24
5.5.2
Nuts and graduated scale for adjusting the inclination of the head
..............................
25
6
MACHINE SAFETY
DEVICES
................................
................................
.....
26
6.1
Grounding
................................
................................
................................
................
26
6.2
Safety devices
................................
................................
................................
..........
27
6.2.1
INTERLOC
KING MOVEABLE GUARD
................................
................................
.........
27
6.2.2
Guard fixed on the milling piston rod pin
................................
................................
..
27
7
TRANSPORT AND INSTAL
LATION
................................
............................
28
7.1
Transport
................................
................................
................................
.................
28
7.2
Mechanical installation
................................
................................
............................
29
7.3
Electrical installation
................................
................................
...............................
29
7.4
Commissioning
................................
................................
................................
.........
29
8
OPERATION
................................
................................
............................
30
8.1
Preparing for milling
................................
................................
................................
30
8.1.1
Mounting the tool for milling
................................
................................
...................
31
8.1.2
Locking the work table
................................
................................
..........................
31
8.2
Preparation for drilling
................................
................................
............................
32
8.2.1
Mounting the tool for drilling / tapping
................................
................................
.....
32
9
MAINTENANCE
................................
................................
........................
33
9.1
Routine maintenance
................................
................................
...............................
33
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10
TROUBLESHOOTING
................................
................................
.............
34
11
DISPOSAL OF COMPONEN
TS AND MATERIALS
................................
......
35
12
ELECTRICAL CIRCUIT
................................
................................
...........
36
12.1
WIRING DIAGRAM OF THE CONTROL PANEL
................................
.........................
37
13
PARTS OF THE MACHINE
................................
................................
......
38
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1
INTRODUCTION
This manual is considered an integral part of the machine it was attached to at the time of
purchase.
The manufacturer holds all ownership to material and intellectual property
of this manual;
any disclosure or copying, even partial, of this publication without prior written consent is
forbidden.
The purpose of this manual is to convey the necessary knowledge for the use and
maintenance of
Milling
Drilling Machine with tapping
device (Art. T032)
and to create a
sense of responsibility and knowledge of the capabilities and limits of this machine entrusted
to the operator.
As the machine is entrusted to experienced and skilled operators, the following machine must
be perfectly kno
wn by the operator if you want it to be used safely and effectively.
Operators must be properly trained and prepared, so make sure that this manual is read and
consulted by the staff responsible for commissioning, operation and maintenance of the
Milling D
rilling Machine
. This is to make all operations the safest and most effective
possible for those who carry out these tasks.
Therefore, it is imperative to strictly comply with the requirements in this manual, a
necessary condition for safe and satisfactory
operation of the machine.
Before starting operation, installation and usage of the
Milling Drilling Machine
, authorized
personnel must:

read this technical document carefully;

know which protections and safety devices are available on the machine, their l
ocation and
how they work.
The manufacturer waives any and all responsibility for damage to people and/or
things caused by non
-
observance of the instructions in this manual.
The
Milling Drilling Machine
has been designed and built with mechanical guards
and
safety devices designed to protect the operator / user from possible injury. It is strictly
forbidden to modify or remove guards, safety devices and caution labels. If you do so
temporarily (for example, for the purposes of cleaning or repair), make su
re that no one can
use the machine.
Operators will be held fully responsible for any changes they have made to the
machine; the manufacturer will not be held responsible for any damage to persons
and/or property resulting from maintenance performed by un
qualified personnel
and in a manner that differs from the operating procedures shown below.
G
RAPHIC REPRESENTATIO
N OF SAFETY
,
OPERATIONAL AND RISK
WARNINGS
The following boxes are designed to attract the attention of the reader / user for the
proper
and
safe
use of the machine:
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Attention
This highlights behavioural rules to prevent damage to the machine and/or the occurrence of
dangerous situations.
Residual Risks
This highlights the presence of dangers that cause residual risks to which the ope
rator must
pay attention in order to avoid injury or damage to property.
Operator Qualifications
Workers responsible for machine operation must have all necessary information and education
and should be given adequate safety training in: a) machine op
erating conditions, b)
foreseeable abnormal situations, pursuant to Article 73 of Legislative Decree 81/08
For safe and simple use of the
Milling Drilling Machine (Art. T047)
, you must read this
manual carefully to acquire full knowledge of the machine a
nd the general precautions to be
observed during operation.
. In other words, durability and performance are strictly dependent
on how they are used.
Even if already familiar with this sort of machine, it is necessary to follow the instructions
herein, in a
ddition to the general precautions to be observed while working.

Acquire full knowledge of the machine.
Read this manual carefully to understand: operation, safety devices and all necessary
precautions. All this is to allow safe use of the equipment.

Wear
appropriate clothing for the job.
The operator must appropriate clothing. To prevent the occurrence of unpleasant
accidents.

Maintain the machine with care.
Using the Machine
The machine must only be used by qualified personnel trained to use the mach
ine by
authorized personnel.
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Figure
1
-
Overall view
2
GENERAL SAFETY WARNI
NGS
2.1
General safety rules for machine equipment
Accident

The operation of drilling or tapping always presents a risk of injury associated with the
poss
ibility of accidental contact of parts of the body with the tool in motion, detachment of
splinters from the workpiece, tool breakage, or ejection of a badly blocked piece.

There is no "intrinsic" means of safety, just as there is no worker who, while car
eful, can
"always" avoid an accident. Therefore, DO NOT underestimate the risks associated with
using the machine and concentrate on the work in progress.
Risks related to Using the Machine
Despite the implementation of all safety devices for safe us
e of the machine, it is necessary
take note of all the requirements for the prevention of the accidents reported in various parts
of this manual.
Risks related to Using the Machine
Every person who is responsible for the use and maintenance of the ma
chine should have first
read the instruction manual, particularly the chapter on safety information.
It is recommended that the plant safety manager get written confirmation of the above.
Risks associated with using the machine

During all work phases
with the machine, you should proceed with great caution in order
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to avoid damage to persons, to the property or to the machine itself.

Please use the machine only for its expected uses (drilling or tapping).

Don't tamper with the safety devices equipping t
he machine.
Operator Protection
Before starting any work on the machine, the operator must wear the appropriate personal
protective equipment (PPE) such as gloves and eye protection (see section 6.5 of this
manual).
1.
Always check the efficiency and in
tegrity of the machine.
2.
Before connecting the machine to the mains, make sure that the rotating parts are not
damaged or badly worn. Make sure that the switch is in the neutral position.
3.
Do not start the machine in an enclosed or poorly ventilated area, or
in the presence of a
flammable and/or explosive atmosphere. Do not use the machine in damp and/or wet
locations, or those exposed to rain.
4.
Avoid starting accidentally.
5.
Before starting the machine, get used to ensuring that no remaining maintenance and
ser
vice keys are inserted.
6.
Keep the workplace tidy and free from obstruction; disorder causes accidents.
7.
Make sure that your work environment is forbidden to children, strangers and animals.
8.
Do not perform tasks on the machine other than those for which it wa
s designed. Only
use the machine in the manner in which it was intended, as described in this instruction
manual.
9.
Work without disturbances.
10.
Work areas must be well lit.
11.
Always wear eye protection and protective gloves while working. If dust is produced, u
se
the appropriate masks.
12.
Wear appropriate clothing. Loose clothing, dangling jewelry, long hair, etc.., can get
caught in the spindle and moving parts, causing irreparable injury.
13.
Firmly secure the workpiece before starting the drill.
14.
Always use the tool
(tip or tap) in an appropriate manner. Perform only the work for
which the tool is made. Do not use the tool for inadequate work.
15.
Only use suitable resistance tools in relation to the work that is to be done. This is to
avoid risky and unnecessary overload
ing for the operator, which may be harmful for the
life of the tools themselves.
16.
Do not pick up moving tools or other moving parts. To stop the spindle on the machine,
always only use the stop command device.
17.
17. Do not remove the shavings from the table
with hands, even at a standstill. To do
this, use tongs or a palette knife.
18.
When the cutting tools need to be replaced or the speed needs to be changed, stop the
motor and wait for the spindle to stop.
19.
Do not leave the machine until the spindle and the to
ol are completely stopped.
20.
After the work is completed, clean the tool and check its efficiency.
21.
Replace worn and/or damaged parts, check that the repairs and protections work properly
before operating. Eventually, if necessary, have it checked by Service
staff. Use only
original spare parts.
22.
Cut the mains voltage supply of the machine when:

the machine is not being operated;

it is left unattended;

performing maintenance or registration, because the machine does not work properly;
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
the tool is replaced;

it i
s being moved or transported;

cleaning.
23.
It is recommended that users of this publication, for maintenance and repair, have a basic
knowledge of the mechanical principles and procedures inherent in repair technique.
24.
The company safety officer is required to
make sure that machine operators
have read and understood this manual in its entirety.
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2.2
Safety regulations regarding the electric system of machine
-
tools
Risks associated with using the machine
1.
Do not modify the electrical system in any way. Any attem
pt in this regard may jeopardize
the operation of electrical devices, causing malfunction or accident.
2.
Work carried out in the electrical system of the machine must, therefore, be carried out
only by qualified and authorized personnel.
3.
If one hears unusual
noises, or feels something strange, immediately stop the machine.
Then carry out an inspection and, if necessary, perform any repairs as required.
1.
The supply voltage must correspond to that stated on the identification plate and in the
technical specifi
cations:
Do not use any other power supply.
2.
The use of a life
-
saving device on the electric power supply is recommended. For more
detailed information, contact a trusted electrician.
3.
The power plug must be equipped with a grounding conductor. Any extensi
on cords must
be of equal or greater length than the power cord on the machine.
4.
The power supply cable (and its possible extension cable) should never come in contact
with hot objects, sharp edges, wet or oiled surfaces.
5.
The power cord should be checked re
gularly and before each use to check for signs of
damage or wear. If these are not in good condition, do not use the machine and replace
the cable.
6.
Do not use the power cord to detach its plug from the socket.
2.3
Technical assistance
For any problem or reques
t for clarification, please do not hesitate to contact the support
service of the retailer from whom you purchased the product.
2.4
Other provisions
It is forbidden to tamper with safety devices
The first thing to do when starting work is to check for the pre
sence and integrity of the
protections and the operation of the safety devices.
If any defect is detected, do not use the Milling Drilling Machine !!
Even more so, it is strictly forbidden to modify or remove guards, safety devices,
labels and indication
signs.
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