Fiat 1998 Marea Weekend User manual

Marea-Marea Weekend
Summary
SERVICE MANUALCOMPOSITION
Atpresent,April1999,theMarea-MareaWeekend3rdvolumemanualiscomposedofthefollowing
sections
Printl\T
Sections
Page
Nos.
Comments
00 1- 7 Technicaldata16v 98range
10 1-64 FuelsystemI6v 98range
506.763/09
(V/1998)
55
1- 2 Electricalequipment:Locationofcomponentson
vehi-
cle16v98range
1- 25 Electricalequipment:wiringdiagrams
lfiv 98
506.763/10
(V/1998) 33 1- 17 LUCASVarityEBC430anti-lockbrakes
506.763/11
(VI1/1998)
10 1- 12 Fuelsystem
!^^) TO 98range:
systemwithhotfilmflowmeter
506.763/11
(VI1/1998) 55 Index
14/1- 14/4 Wiringdiagramsupdate
i^p) TD 98range:
fuelsystemwithhotfilmflowmeter
506.763/13
(XI1/1998) 55 Index
14/5- 14/6
Key Wiringdiagramsupdate
l^pl to98range:
Enginecoolingsystem(fromJuly98)
1- 71 99rangeTechnicalData
00 1- 5 Technicaldatal^^)
16v 98 update
1- 3 Marengo99rangeTechnicalData
506.765/14
(IV/1999) 1- 54 Fuelsystem
l^j^k I6v
10 1- 27 Fuelsystem
i^pt JTD JTD
10 1- 21 Operationsonvehicle
JTD l^p| JTD
1-42 Fuelsystem
!^p| 20v 99range
Copyright by Fiat Auto

Marea-Marea Weekend @t^Introductionandtechnicaldata
98 range _^ Index
oo.
page
TECHNICAL DATA
ENGINE !®|16.
-Characteristics1
-Typicalcurves1
-Cylinderblock/crankcase,crankshaft
andassociatedcomponents2
-Timingsystemcomponents3
-Timingdiagrams4
-Fuelsystem5
ELECTRICAL EQUIPMENT
-Starting
This section contains datafor vehicles fitted with the 1581 16v STEP A engine.
For anything not dealt with, referto the information in the previous section 00.
Copyright by Fiat Auto

Marea-Marea Weekend &t
98range
16v Technicaldata
Engine
OO.io
CHARACTERISTICS
16v
= 9
Compression
ratio 10,5
± 0,15
Max
power
CEE
kW
(CV)
rpm
Max
torque
CEE
daNm
(kgm)
rpm
75,8
(103,1)
5750
14,2
(14,5)
4000
CV kW
CEE CEE
120
110
100
90
80
70
60
50
40
30
20
10
16v
Typical power curves obtained by
EEC method
Thepowercurvesillustrated can be
obtainedwith the engineoverhauled
and runin, without a fanand with a
silencerand air filterfitted at sealevel.
NOTE The data and the curve on this
page refer to the 1581 16v
engine order no. 46474405
60007000
P4F01FAOl
Copyright by Fiat Auto 1

Technicaldata Marea-Marea Weekend®^
Engine: cylinder block/crankcase, crankshaft andassociated components 98 range
OO.io
10
11
-f\H
8
DESCRIPTION
Ml6v
Valuesinmm
33
0
0
Piston 0
10,2
86,352+ 86,362
86,359- 86,371
86,368+ 86,378
0,4
Pistonring
grooves
1
2
3
1,520- 1,540
1,5104-1,530
3,010- 3,030
0 1
2
3
Pistonrings 0
>
1,470- 1,490
1,470- 1,490
3,000
0,4
5-3^ P Pistonrings
"* PistonringgroovesI
1
2
3
0,035+ 0,075
0,020+ 0,060
0,010- 0,030
2 Publication no. 506.763/09

Marea-Marea Weekend©^ Technicaldata
98 range Engine: crankshaftand associated componentsandtiming system components
~OO.10
3
106
17320| 13
18H ,
3
106
19|
12a
DESCRIPTIONDESCRIPTION
Valuesinmm
7LQ]
^^ Smallendbush
01 24,016-24,041
7LQ]
^^ Smallendbush
22,004-22,009
qj c>p Gudgeonpin
Smallendbush 0,009-0,019
HAHValveguidebore^
fl 'ncY'mc'erhead 12,950-12,977
45°±20'
45° ±20'
L about2
pj^jE-X Volumeofcombustion
Ipfljfjjjj^ chamberincylinderheadcc 33,35
152 I Hi*^-H2
Internalvalvespring
Pi 8,3-9,3daN
152 I Hi*^-H2
Internalvalvespring
Hi
27,5
152 I Hi*^-H2
Internalvalvespring
Pi
17,6-19,6daN
152 I Hi*^-H2
Internalvalvespring H2 18,5
Copyright by Fiat Auto
3

Technicaldata Marea-Marea Weekend®*
Engine: cylinderhead assembly andvalvegearcomponents 98 range
OO.io
|j£g||
16v
DESCRIPTION
Values inmm
16
Hi
Pi
23,4 + 25,6daN
Externalvalvespring
Hi
Hi
33,5
46 - 50daN
24,5
17a
0£t
17b
T Cam
lift •Q 8,5
8
_—n , r-u—iT~L
[_J—^J |_J—_t_ji_r-1
12a Bf^l^B Tappethousings 0
33,000 - 33,025
TIMING DIAGRAMS
Timing angles
16v
A
Inlet HQ
opens
ATDC 4°
Inlet HQ
B closes
ABDC 38°
C
Exhaust m opens
BBDC 28°
Exhaust m
D closes
BTDC 4°
4 Publication
no. 506.763/09

Marea-Marea Weekend®^ Technicaldata
98range Engine: fuel system
OO.io
INTEGRATED ELECTRONIC INJECTION/IGNITION
SYSTEM COMPONENTS
Versionswithman¬
, ual gearbox
rlpptronirpnntroiinit
I.A.W. 49F.B6
LICOU W1 11 v/ LfUl 1 LIW 1 \Jl 1 11 L
Versionswithauto-
maticgearbox
I.A.W. 49F.L3
Intake air temperature and pressuresensor M.MarelliTPRT
03
Fuelvapoursolenoidvalve SIEMENS
EC1
Butterflycasing M.Marelli
46SXF2
Idleadjustmentactuator M.MarelliIB/02
Injector M.Marelli
IWP064
Fuelpressureregulator M.Marelli
RPM84
Coolanttemperaturesenderunit JAEGER402.183.01
ELTHZ690350
TDC andrpm sensor JAEGER
CVM02
Butterflyvalvepositionsensor(potentiometer) M.Marelli
IPF2C
Twinrelayfeed for electricfuelpumpandinjection/ignition
controlunit BITRON
Electricfuelpump MARWALL
ESS291
Lambdasensor NTK
0ZA 334-A1
Fuelfilter MARWALL
FA 5325 IN
Detonationsensor NTKKNE
03
Ignitioncoils COOPER
BAE920A
Copyright by Fiat Auto 5

Technicaldata Marea-Marea Weekend®^
Electrical equipment: starting98 range
00.55
STARTER MOTOR
Type M.Marelli
M70R-12V-1,3kW(withreductiongear)
Voltage V 12
Nominalpower kW 1,3
Rotation, pinionside clockwise
No. ofpoles 4
Fieldcoil windingseries-parallel
Engagement freewheel
Operation solenoid
Endfloatofarmatureshaft mm 0,15- 0,45
Data forbenchtest
Operatingtest(*):
current
speed
voltage
torquedeveloped
A
rpm
V
daNm
360- 380
1150
8,15
1,30
Engagementtest(*):
current
voltage
torquedeveloped
A
V
daNm
680- 700
4,9
3,11
Freerunningtest(*):
current
voltage
speed
A
V
rpm
60- 80
11,1
4040
Relay
WindingJ
pull in Q 0,33+ 0,37
resistance(*)\
holdinQ 1,13-1,27
Lubrication
Internalsplinesandshaftbushes VS+ SAE10W
Engagementsleeveand
intermediatedisc TUTELAMR3
(*) Data obtained atan ambient temperature of20°C.
NOTE When overhauling, it is not advisable to undercut the insulator between the commutator bars
6 Publication no.
506.763/09

Marea-Marea Weekend®
98range 16v
Technicaldata
Electrical equipment:starting
00.55
STARTER MOTOR - WIRINGDIAGRAM AND TYPICAL CURVES
Starter motorwiringdiagram
for M. MarelliM70R-1,3/12
KWNm V
2,1i35i 14t
1,8"
30-
12-
1,5-
25-
10-
1,2-
20-
8-
0,9-
15- 6-
0,6-
10-
4-
0,3-5-2
-
o- 0^
Typical curves for starter
motor
M. MarelliM70R-1,3/12
(with epicyclic reduction
gear)
Copyright by Fiat Auto
1

Marea-Marea Weekend Introductionandtechnicaldata
99 range Index
INTRODUCTION
Identificationdata
Weights
Performance - Fuelconsumption
Dimensions
Capacities
Specifications of FiatLubricant
product
TECHNICAL DATA
Engine @t lev l£P> 20v
Specifications
Typicalcurves
Cylinderblock/crankcase and asso-
ciatedcomponents
Cylinderhead and valvegearcom-
ponents
Counter-balanceshaft
Lubrication
Coolingsystem
Fuelsystem
Engine @).m>l@t JTD
-Technicaldata
Typicalcurves
Cylinderblock/crankcase and asso-
ciatedcomponents
Cylinderhead and valvegearcom-
ponents
Counter-balanceshafts
Lubrication
Coolingsystem - fuelsystem
Fuelsystem
Supercharging
page
1
3
4
6
8
11
12
13
14
18
22
23
24
25
26
27
28
32
36
37
39
40
42
CLUTCH
GEARBOX AND DIFFERENTIAL
BRAKES
STEERING
WHEELS - WHEEL GEOMETRY
FRONT SUSPENSION
REAR SUSPENSION
ELECTRICAL EQUIPMENT
Starting
Recharing
Electronicinjection/ignition
SPECIAL TOOLS Ipt lev
TIGHTENING TORQUES
00.
page
43
44
48
50
51
53
55
57
58
60
61
63
65
Copyright by Fiat Auto

Marea-Marea Weekend
99range
Introduction
Identificationdata
OO.o
MAREA
WEEKEND
GEARBOX
CHASSIS
ENGINE VERSION MAREA
MAREA
WEEKEND
999
666
182B2.000 185AXP1A17 • 182B2.000 185BXP1A18 • w
185AXB1A01 •
185AXB1A01B(•) •
185AXB1A01C(•) •
182A4.000 185BXB1A05 • w 182A4.000 185BXB1A05B(A) •
185BXB1A05C(•) •
185AXB1108 •
185BXB1112 • w
185AXC1A02 •
185AXC1A02B(A) •
182A2.000 185AXC1A02C(• •
ZFA 185000 182A2.000 185BXC1A06 • w ZFA 185000 185BXC1A06B(A) •
185CXC1A06C(• •
185AXM1A19 •
182B7.000 185AXM1A19B(• • 182B7.000 185BXM1A20 • w
185BXM1A20B(• •
182A8.000 185AXF1A10 • 182A8.000 185AXF1A14 • w
182B4.000 185AXN1A21 • 182B4.000 185BXN1A22 • V
185A6.000 185AXQ1A23 • 185A6.000 185BXQ1A24 • V
(A) Versionsforspecificmarkets(France)(•)VoluntaryforGermany
Copyright by Fiat Auto 1

Introduction
Identificationdata Marea-
Marea Weekend
98range
A.Vehicletypeidentificationcode and chassis
number
B. V.I.N. Plate(EECregulations)
C.Enginetypeandnumber
B
O
kg
kg
2 kg
2-
J kg
O
M0TORE-ENGINE
VERSIONE-VERSION
Na PEH RICAMBI r-
Nfi FOR SPARES L M
A.Name of manufacturer
B.Homologationnumber
C.Vehicletypeidentificationcode
D.Chassismanufacturenumber
E.Maximumauthorizedweight of vehiclefully
laden
F.Maximumauthorizedweight of vehiclefully
ladenplustrailer
G. Maximumauthorizedweight on firstaxle
(front)
Maximumauthorizedweight on secondaxle
(rear)
Enginetype
Bodyworkversioncode
M.Sparesnumber
N.Correctvalue of smokeabsorptioncoefficient
(forDieselenginesonly)
H.
I.
L.
2
Print n° 506.763/14

Marea-Marea Weekend Introduction
99 rangeWeights
OO.o
ENGINE TYPE
16v
1^P|
16v lGv 20v
|^^|
TD 75
JTD
JTD
Marea
1085 1140
1165
(•) 1195 1255 1185 1215 1295
^^^^^^^^^ Marea Weekend
1145 1200
1225
(•) 1255 1315 1245 1275 1355
Marea
+590= 1675 1730 1755
(• 1785 1830 1775 1805 1870
JhU|| Marea Weekend
+595= • • • • •
<»>•• TOW
1740 1795
1820
(•) 1850 1895 1840 1870 1950
1000 1000 1000 1000 1000 1000 1000
rermissiDie loaus onine axies •
1000 1000 1000 1000 1000 1000 1000
Maximumpermissibleload onthe roof 80 80 80 80 80 80 80
Load onthetow hook
(trailerwithbrakingsystem) 70 70 70 70 70 70 70
Withoutbraking
system 400 400 400 400 400 400 400
Xj
mW^
withbraking
system 1200 1200 1200
(1300)» 1300 (1400)« 1300 1300 1400
• Loads whichmustnever be exceeded
(*) Specificfigures for199820vand 2387 JTD versions
(**) Specificfigures for199820v version
(•) Specificfigures forthe MareaWeekend
(T)Specificfigures forthe158116v c.a.version
NOTEFORVERSIONS WITH ACCESSORIES:Inthe presence of special equipment (non standard air conditioning,sun
roof,trailertowingdevice,etc.), the emptyweight increases and therefore the carryingcapacity may decrease in relation to
themaximumpermissibleloads.
Copyright by Fiat Auto
3

Introduction Marea-Marea Weekend
Performance• Fuelconsumption99range
OO.o
ENGINE TYPE
rCpl
16v
.dfmmm
lev
16v C.A.
16v
\^^)
20v
5§g 41 46 49 59
Speed km/h (averageload) 74 80 85 94
SoS
108 124 MAX
187
(185)*
125 139
142 173
MAX
187
(185)*
164 182
172
(171)*
187
(185)*
195
(193)*
210
(208)*
(*)ForMareaWeekendversion 41 46 49 54
^^^37-^-* Max.clima-
wBlL^^- blegradient
%^^^^Wfullyladen
Marea
34 36 32 38 39
^^^37-^-* Max.clima-
wBlL^^- blegradient
%^^^^Wfullyladen Marea Weekend
31 33 30 35 36
Urban
Marea
9.8 11.3 13.8 11.5
(11.2)*
14.2
Urban
Marea Weekend 10 11.5
14.1
11.8
(11.5)« 14.3
Marea
5.6 6.6
(6.5)» 8.3 6.6 (6.3)» 7.3
—— Extra-urban
Fuelconsumptioninaccor-
Marea Weekend 5.8 6.6
(6.5)» 8.5 6.8
(6.5)« 7.4
dancewithdirective
93/116/CECombined
(litres/100km)
Marea
7.2 8.3
(8.2)« 10.3 8.4
(8.1)• 9.8
dancewithdirective
93/116/CECombined
(litres/100km)
Marea Weekend 7.3 8.4
(8.3)» 10.6 8.6
(8.3)« 9.9
CO2exhaustemissions(g/km)
Marea
170 197
(195)*
246 199
(192)*
234
CO2exhaustemissions(g/km)
Marea Weekend 173 200
(198)*
251 205
(198)*
237
The fuelconsumptionfiguresinaccordance with directive93/116/CEhavebeendefinedduringthecourseofhomologation
tests whichinclude:
-anurban cycle whichincludesa coldstartfollowedbya simulatedurban cycle.
-anextra-urban cycle whichincludesfrequentaccelerationinallgearssimulatingnormaloutof town usageofthevehi-
cle. Thespeedvariesbetween0 and120km/h.
-theaveragecombinedconsumptionincludes37%oftheurban cycle and63%oftheextra-urban cycle.
The typeofroute,trafficconditions,drivingstyle,weatherconditions, trim level/equipment/accessories, presenceofspecial
equipmentandthestateofthevehicleingeneralcanleadto different fuelconsumptionfigures from thoseestablished
using theabovementionedprocedures.
The C02exhaustemissions(ing/km)aremeasuredduringtheaveragecombined cycle.
(&)Versionsforspecificmarkets(France)
4 Print n° 506.763/14

Marea-Marea Weekend
99range
Introduction
Performance - Fuelconsumption
ENGINE TYPE
TD 75
JTD
OO.o
JTD
Speedkm/h(averageload)
(*)For MareaWeekend
36
62
96
135
167
(165)'
36
36
52
97
136
185
(183)'
36
36
62
101
141
197
(195)*
39
Max.clima-
blegradient
fullyladen
Marea 37
Marea Weekend 34
40
37
41
38
Marea
Fuel consumptionfigures inac-
cordance with directive
93/116/CE
(litres/100 km)
Urban
Extra-urban
Combined
8.5
Marea Weekend 8.7
Marea 5.1
Marea Weekend 5.3
Marea 6.4
Marea Weekend 6.5
7.4
7.5
4.6
4.7
5.6
5.7
9.0
9.1
5.6
5.7
6.7
6.8
CO2exhaustemissions(g/km) Marea 169
Marea Weekend 173 149
151 177 180
Copyright by Fiat Auto
5

Introduction
Dimensions
Marea
98range
00.0
Luggage compartmentcapacity (VDA regulations): 430dm3
Theheightrefers toan unladenvehicle
Engine types Wheel
rim
A B
c
D E F
G
H
(gills*
5l4Jx14-37
6Jx15-43
881
2540
969
4390
1480
1470 1455
1440
1741
1425
|P>lev 5%Jx14-43
6Jx15-43
881 2540
969
4390
1470
1470 1440
1440
1741
1425
@)l6,C...
5%Jx14-43
6Jx15-43
881 2540
969
4390
1470
1470 1440
1440
1741
1425
5V4Jx14-43
6Jx15-43
881
2540 969 4390
1470
1470 1440 1440
1741 1425
6Jx15-49
881
2540 969
4390
1475 1430
1741 1420
@)7D 5J4Jx14-37
6Jx15-43 884
2540
969 4393 1480
1470 1455 1440
1741 1425
5%Jx14-43
6Jx15-43 884
2540
969 4393 1470
1470 1440
1440
1741
1425
@).7D
VAJxl5-46 884 2540
969 4393 1480 1435
1741
1420
6 Print
n° 506.761/14

Marea Weekend
98range
Introduction
Dimensions
OO.o
F
P4F008A01
Engine types
Wheel rim
A
B
c
D E
F
G
H
ig| lar
51/4Jx14-37
6Jx15-43
881
2540 1066
4487
1480
1470
1455
1440
1741 1510
51/4Jx14-43
6Jx15-43
881
2540 1066 4487
1470
1470 1440 1440
1741 1510
5!4Jx14-43
6Jx15-43
881
2540 1066
4487
1470
1470 1440
1440
1741 1510
5!4Jx14-43
6Jx15-43
881
2540 1066
4487
1470
1470 1440 1440
1741 1510
20V
6Jx15-49
881
2540 1066
4487 1475 1430 1741 1505
5!4Jx14-37
6Jx15-43
884 2540 1066 4490
1480
1470
1455
1440
1741 1510
0U
5^Jx14-43
6Jx15-43
884 2540 1066 4490
1470
1470 1440
1440
1741 1510
5!4Jx15-46
884 2540 1066 4490 1480
1435 1741 1505
Copyright Fiat Auto 7

Introduction
Capacities
Marea-Marea Weekend
99range
OO.o
Description
Units dm3
(1) kg
16v 16v
n>Petrol> O.R.95
•njUnleaded • 63 63 63 63
f50%gm
+m
<&(^)B
TT Totalcapacityofcooling
system
• 6
(5.6•) 7 (6.7•) 6
(5.6•) 7.6 (7.4•)
Petrolengines
piSELENIA20K
|y(SAE10W/40) Totalcapacity
• 3.1 4.5 4.6 5.5
Petrolengines
piSELENIA20K
|y(SAE10W/40) Totalcapacity • 2.75 4 4.1 4.7
Petrolengines
piSELENIA20K
|y(SAE10W/40)
m-m
Partialcapacity
(periodicreplacement)
• 2.8
(2.5*) 3.8 (3.5*) 4.3
(3.9*) 5
(4.5*)
Petrolengines
piSELENIA20K
|y(SAE10W/40)
m-m
Partialcapacity
(periodicreplacement) • 2.5
(2.25*) 3.4 (3.1*) 3.85 (3.5*) 4.45
(4*)
TUTELAZCOQ0
75SynthJjJ^ • 1.7 1.98 1.65 1.98
TUTELAZCOQ0
75SynthJjJ^ • 1.5 1.8 1.5 1.8
TUTELA • -4.3 - -
GI/2• • -3.9 --
(A)Distilledwater
(•)For versions with airconditioning
(*) Engine sumponly
8 Print n°
506.763/14

Marea-Marea Weekend
99range
Introduction
Capacities
OO.o
Description
Units dm3
(I)
kg
TD 75 JTD JTD
^^jj Diesel r« • 63 63 63
mmm 50%gm
•*i+ H
TP
• ^0
Totalcapacity of cooling
system
• 6
(5.6 •)
6
(5.6 •)
7.6
(7.4 •)
DieselEngines
Hj SELENIA
E|| TurboDiesel
iH(SAE15W/40)
0
Totalcapacity
• 4.7 4.8 5.5
DieselEngines
Hj SELENIA
E|| TurboDiesel
iH(SAE15W/40)
0
Totalcapacity • 4.2 4.25 4.7
DieselEngines
Hj SELENIA
E|| TurboDiesel
iH(SAE15W/40)
Partialcapacity
(periodicreplacement)
• 4.5
(4.2*) 4.3
(4*)
5
(4.7*)
DieselEngines
Hj SELENIA
E|| TurboDiesel
iH(SAE15W/40)
Partialcapacity
(periodicreplacement) • 4
(3.75*) 3.75
(3.55*) 4.45 (4.2*)
f|j TUTELAZC 9Q0
H75
svnth
JJi
• 1.65 1.65 1.98
f|j TUTELAZC 9Q0
H75
svnth
JJi
•
1.5 1.5 1.8
(A) Distilledwater
(•) For versions with air conditioning
(*) Engine sumponly
Copyright by Fiat Auto 9