Fiat NUOVA PANDA User manual

NUOVA PANDA
Quick guide to Repairs

NUOVA PANDA
Contents
Contents
1. Vehicle identification data
2. Electrical system
2.1 Engine compartment fuse box
2.2 Dashboard
2.3 Luggage compartment control unit
2.4 Battery positive terminal wiring
2.5 Battery negative terminal wiring
3. Emergency procedures
3.1 Jump starting
3.2 Fuel cut-off
3.3 Emergency starting with CODE CARD
4. Interventions with flat battery
4.1 Sun roof emergency closure
4.2 Tailgate emergency opening
4.3 Robotised gearbox - engagement of Neutral
5. Vehicle towing/lifting
5.1 Towing attachment points
5.2 General warnings for towing
5.3 Vehicle lifting points
6. Technical specifications
6.1 Tyre pressure (bar)
6.2 Fluids

NUOVA PANDA
Vehicle identification data
This is applied on the left side of the luggage compartment (lift the
mat for access) and bears the following data:
BType-approval number.
CVehicle type identification code.
DChassis serial number.
EMaximum permitted weight of vehicle fully laden.
FMaximum permitted weight of vehicle fully laden plus trailer.
GMaximum permitted weight on first axle (front).
HMaximum permitted weight on second axle (rear).
IEngine type.
LBodywork version code.
MSpare part number.
NCorrect value of smoke coefficient (for diesel engines).
1. Vehicle identification data
1. VIN plate;
2. Body marking;
3. Bodywork paint identification plate;
4. Engine marking.

NUOVA PANDA
Electrical system
2.1 Engine compartment fuse box
2. Electrical system
User Fuse Ampere
Body computer node F01 60
Heated diesel filter (1.3 MJet version) F02 50
Ignition switch F03 20
Braking System Node (pump) F04 40
Electric steering node F05 70
Engine dual speed cooling fan (low speed) (versions with air conditioner/climate control system) F06 30
Engine single speed cooling fan (versions with heater) F06 20
Engine dual speed cooling fan (high speed) (versions with air conditioner/climate control system) F07 40
Passenger compartment air fan F08 40
Fog lights F09 15
Acoustic warning F10 15
Engine management system (secondary loads) F11 10
Main beam headlights F14 15
Heated windscreen F15 70
Engine Management Node / Robotised Gearbox Node / Relay switch T10 for start-up management with Start&Stop system
from NBC (0.9 TwinAir 65/85 HP and 1.3 MJet) versions / Relay switch T09 for engine management system (main relay)
(1.2 8V and LPG version) / Methane injector supply relay switch (CNG version) F16 7,5
Engine management system (primary loads) (0.9 TwinAir 65/85 HP versions) / Engine Management Node (1.2 8V version)
/ LPG control unit (control unit power supply) / Petrol injectors (CNG version) F17 10
Engine Management Node / Engine management system relay switch T09 (main relay) (0.9 TwinAir 65/85 HP and 1.3
MJet versions) F18 7,5
Air conditioning compressor F19 7,5
Current socket/cigar lighter F20 15
Fuel pump F21 15
Engine management system (primary loads) (1.2 8V version) / Engine Management Node (0.9 TwinAir 65/85 HP and 1.3
MJet versions) / LPG gas control unit (injector supply) / Engine Management Node (CNG version) F22 15

NUOVA PANDA
Electrical system
Relay switch T20 for LPG supply / Methane system supply and regulation (CNG version) F23 7,5
Braking System Node and Electric Steering Node F24 7,5
Heated blow-by resistance (TwinAir 85 HP and 1.3 MJet versions) F30 5
Robotised gearbox electric pump F81 30
Heater plug control unit (1.3 MJet version) F81 50
Electric roof motor F82 20
Braking System Node F83 20
Robotised Gearbox Node F84 10
Differential unlocking control unit (4×4 version) / Methane injectors (CNG version) F84 7,5
Reversing light switch (for versions with manual gearbox only) F87 5
Mirror demisting F88 7,5
Heated rear window F89 30
Battery charge status sensor for Start&Stop system (IBS) F90 5
Heated seats Fxx 15
User Relay
switch
Ampere
Main beam headlights T02 20 (micro)
Acoustic warning T03 20 (micro)
Air conditioning compressor T05 20 (micro)
One-speed engine cooling fan T06 30 (micro)
Engine cooling fan (low speed) T06 30 (micro)
Engine cooling fan (high speed) T07 50 (maxi)
Passenger compartment air fan T08 30 (micro)
Engine management system (main relay) T09 30 (micro)
Relay switch 1 for start-up management with Start&Stop system from Body Computer node / Methane injector supply relay
switch (CNG version) T10 30 (micro)
Current socket/cigar lighter T14 30 (micro)
Heated rear window/window defrosting T17 30 (micro)
Fog lights T19 20 (micro)
Relay switch 2 for starting management with Start&Stop system from Engine Control Node T20 30 (micro)
Relay switch for LPG supply / Methane system supply and regulation relay switch (CNG version) T20 20 (micro)
Fuel pump T31 30 (micro)
Heated blow-by T89 20 (micro)
Heated diesel filter (1.3 MJet version) T90 30 (micro)
User Fuse Ampere

NUOVA PANDA
Electrical system
2.2 Dashboard
User Fuse Ampere
Free F12 -
INT supply for Headlight Alignment Corrector F13 5
INT/A power supply for power socket/cigar lighter F31 5
Free F32 -
+30 power supply for Convergence Node, Climate Control System Node, diagnosis socket, voltage stabiliser F36 10
INT power supply for brake pedal switch (Normally Open contact), Instrument Panel Node F37 7,5
Door central locking F38 20
+30 supply for two-way windscreen/rear window pump F43 20
Driver's front electric window F47 20
Passenger side front electric window F48 20
INT supply for dashboard control lighting, infotelematic accessories (I-port), Parking Sensor Node, removable roof light
(VAN versions), robotised gearbox lever assembly, City Brake Control system (LSCM), heated seats F49 7,5
INT power supply for airbag Node F50 7,5
INT power supply for Radio Receiver Node, voltage stabiliser, Convergence Node, Climate Control Node, brake pedal
switch (NC contact), clutch pedal switch, electric sun roof, reverse light switch (versions with robotised gearbox only) F51 5
+30 power supply for Instrument Panel Node F53 7,5

NUOVA PANDA
Electrical system
2.3 Luggage compartment control unit
User Fuses Ampere
Free F61 -
Free F62 -
Free F63 -
City Brake Control system (LSCM with Start&Stop) F64 5
Free F65 -
Free F66 -
Free F67 -
Free F68 -
User Relay
switches
Ampere
Right front heated seat T51 20
Free T52 -
Left front heated seat T53 20
City Brake Control system (LSCM with Start&Stop) T54 20

NUOVA PANDA
Electrical system
2.4 Battery positive terminal wiring
2.5 Battery negative terminal wiring
Component code Name
A001 BATTERY
A010 ALTERNATOR
A020 STARTER
Component code Name
A001 BATTERY
A005 TERMINAL BOX
C002 BATTERY EARTH ON ENGINE
C003 BATTERY EARTH ON BODY
K059 BATTERY CHARGE STATUS SENSOR
1.2 8v
1.3 MultiJet
0.9 TwinAir
Without Start&StopWith Start&Stop

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Emergency procedures
3.1 Jump starting
If the battery is flat, it is possible to start the engine using an auxiliary
battery with the same capacity or a little higher than the flat one.
IMPORTANT:
Never jump start the engine by pushing, towing or driving downhill.
Proceed as follows to start the vehicle:
• connect the positive terminals (sign + near the terminal) of the
two batteries with a jump lead;
• with another lead, connect the negative terminal of the auxiliary
battery to an earth point on the engine or the gearbox of the car
to be started;
IMPORTANT:
Never connect the negative lead (–) of the auxiliary battery to the
negative pole A of the vehicle battery, connect it to an earth point of
the engine/gearbox.
• start the engine;
• when the engine has been started, remove the leads reversing
the order above.
3. Emergency procedures

NUOVA PANDA
Emergency procedures
3.2 Fuel cut-off
Fuel cut-off reactivation
Carefully check the car for fuel leaks, for instance in the engine
compartment, under the car or near the tank area.
After a collision, turn the ignition key to STOP to prevent battery
from running down.
The following procedure should be carried out to restore the correct
operation of the vehicle:
• turn the ignition key to the MAR-ON position;
• activate the right direction indicator;
• deactivate the right direction indicator;
• activate the left direction indicator;
• deactivate the left direction indicator;
• activate the right direction indicator;
• deactivate the right direction indicator;
• activate the left direction indicator;
• deactivate the left direction indicator;
• turn the ignition key to STOP.
3.3 Emergency starting with CODE CARD
Procedure not envisaged.

NUOVA PANDA
Interventions with flat battery
4.1 Sun roof emergency closure
If the switch does not work, the sun roof can be operated manually
as follows:
• For manual activation remove the protective cap Afrom its
housing which is located on the internal covering in front of the
sun blind
• Take the Allen key provided from the tool box (in the luggage
compartment) or from the glove compartment
• fit the wrench into the seat Aand turn it:
- clockwise to open the roof
- anticlockwise to close the roof.
4. Interventions with flat battery

NUOVA PANDA
Interventions with flat battery
4.2 Tailgate emergency opening
To open the tailgate from the inside if the car battery is flat or the
electric lock of the tailgate is faulty, proceed as follows:
• remove the rear head restraints and fully fold the seats;
• remove the protective cap and release the lock using a
screwdriver or the metal insert

NUOVA PANDA
Interventions with flat battery
4.3 Robotised gearbox - engagement of Neutral
The procedure for putting the robotised gearbox in neutral in an
emergency is listed below.
IMPORTANT:
Check that the parking brake is engaged.
When the ignition key is turned to MAR-ON the "robotised gearbox"
system automatically shifts the gearbox to neutral and then, with
brake pedal pressed, enables engine starting.
A persistent acoustic and visual (display) signal might occur if the
command has been sent but the gearbox has not been
automatically shifted to neutral, and therefore remains engaged.
In this case do not tow the vehicle for any reason. To move it, lift the
front wheels.
With the door open the time for shifting to neutral is delayed with
respect to normal operation.
Procedure for jump starting
• supply the vehicle with a charged emergency battery;
• check that the vehicle system is supplied. The panel lights must
not be dimmed nor fade further on;
• pressing the brake pedal, turn the key to MAR-ON;
• wait for five seconds and turn the key to STOP;
• check that the vehicle is in neutral by pushing it.

NUOVA PANDA
Vehicle towing/lifting
5.1 Towing attachment points
The tow hook, which is provided with the car, is housed in the tool
box, under the luggage compartment mat.
Fastening the tow hook
• release the cap Aof the bumper pressing in the lower area;
• take the tow hook Bfrom its housing in the tool support;
• fully screw the hook onto the threaded front or rear pin.
5.2 General warnings for towing
Before towing, make sure that the tow hook is fully tightened.
Clean the threaded seat carefully before tightening the hook.
Turn the ignition key to ON and then to OFF and DO NOT
EXTRACT IT.
5. Vehicle towing/lifting

NUOVA PANDA
Vehicle towing/lifting
If the key is removed, the steering lock will come on automatically
and it will be impossible to steer the wheels.
Remember that the brake servo and the electric power steering are
not available during towing operations. Significantly greater force
must be exerted on the brake pedal and on the steering wheel to
operate them. Do not use flexible cables when towing and avoid
jerky movements.
During towing, make sure that the trailer hitch does not damage any
components it is touching.
Do not start the engine while towing the car.
WARNING:
Towing must be made with gearbox in neutral for versions with manual gearbox or at N for versions with
robotised gearbox. If the battery is flat or there are problems with the gearbox, follow the procedure shown
in paragraph 4.3 "Robotised gearbox - engagement of Neutral". Failure to observe the above instructions
could cause severe damage to the gearbox.
5.3 Vehicle lifting points
When lifting the vehicle with a portable jack or a workshop lift, place
the mountings only in the areas shown in the figure.

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Technical specifications
6.1 Tyre pressure (bar)
6.1.1 500L
(*) For Trekking versions
6.2 Fluids
6. Technical specifications
Versions Size
Tyres provided
Space-saver wheel
front rear
0.9 TwinAir
175/65 R14 82T 2.2 2.0
T135/80 R14 2.8
T125/80 R15 4.2 (*)
185/55 R15 82T 2.2 2.0
175/65 R15 84t (M+S) (*) 2.2 2.1
1.2 8V
165/65 R14 79T 2.5 2.2
165/70 R14 81T 2.3 2.0
175/65 R14 82T 2.2 2.0
185/55 R15 82T 2.2 2.0
1.3 MultiJet
165/65 R14 79T 2.5 2.2
165/70 R14 81T 2.3 2.0
175/65 R14 82T 2.2 2.0
185/55 R15 82T 2.2 2.0
175/65 R15 84T (M+S) (*) 2.2 2.1
Use Fluid specifications Recommended fluids and lubricants
LUBRICANTS FOR PETROL ENGINES SAE 5W-40 ACEA C3 SELENIA K P.E.
LUBRICANT FOR 0.9 TwinAir 65 HP ENGINE SAE 0W-30 ACEA C2 SELENIA DIGITEK P.E.
LUBRICANTS FOR MultiJet ENGINES SAE 5W-30 SELENIA WR P.E.
COOLANT CUNA NC 956-16, ASTM D 3306 MIXTURE OF PARAFLU UP AND 50%
DEMINERALISED WATER
FLUID FOR BRAKE/CLUTCH FMVSS No. 116 DOT 4, ISO 4925, SAE J 1704 TUTELA TOP 4